Nautilus StairMaster ClubTrack 2100 Series Service Manual
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Nautilus StairMaster ClubTrack 2100 Series Service Manual

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ClubTrack
2100 Series
®
Treadmill

Service Manual

PN 000-6583 Rev AA (2/20/2006)

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Summary of Contents for Nautilus StairMaster ClubTrack 2100 Series

  • Page 1: Service Manual

    � ClubTrack 2100 Series ® Treadmill Service Manual PN 000-6583 Rev AA (2/20/2006)
  • Page 2 � � � � � � � � � ��������� ������ �������� © 2006. Nautilus, Inc. All Rights Reserved. Nautilus, the Nautilus logo, Changing the Game in Health and Fitness, StairMaster, the StairMaster logo and ClubTrack are either registered trademarks or trademarks of Nautilus, Inc.

  • Page 3: Table Of Contents

    Contents Maintenance Viewing Maintenance Information .........2 Routine Maintenance Schedules ...........2 Cleaning ................2 Adjusting Belt Tension ............3 Adjusting Belt Tracking ............5 Replacing the Walk Belt ............5 Replacing the Contact Heart Rate (CHR) Sensors .....12 Replacing the Lens ..............12 Updating the Console Firmware ..........13 Console Codes Overview................16 Cardio ..................16...
  • Page 4 Contents Assembly Illustrations Assembly Parts Lists ............53 Assembly Drawings Overview ..........55 Side Rails ................56 Headframe ................57 Grade Weldment ..............58 Slider Bed ................59 Driver Motor .................60 Front Roller Assembly ............61 VSD Board ................62 Upright Weldment ..............63 Controller Support ...............64 Hood Assembly and End Caps ..........65 Hand Grips and Ergo Bar ............66 Cabling ................67 PCBA ...................68...

  • Page 5: Maintenance

    Maintenance Contents Viewing Maintenance Information .........2 Routine Maintenance Schedules ...........2 Daily ...................2 Cleaning ................2 Daily ...................2 Weekly ................3 Treadmill Interior ..............3 Adjusting Belt Tension ............3 Adjusting Belt Tracking ............5 Replacing the Walk Belt ............5 Replacing the Contact Heart Rate (CHR) Sensors .....12 Replacing the Lens ..............12 Updating the Console Firmware ..........13...

  • Page 6: Viewing Maintenance Information

    Cleaning Viewing Maintenance Information � � � � � � � The total time and distance the treadmill has been in use can be viewed using the Machine Status console codes. This information can help you schedule treadmill maintenance and check treadmill usage. To view the treadmill’s run-time information: Press CLEAR, 4, 0, and ENTER.

  • Page 7: Adjusting Belt Tension

    Adjusting Belt Tension Weekly • Elevate the treadmill to maximum incline and vacuum the floor under it to prevent excess dust and dirt from interfering with operation. • If the magnetic key is being used, check it for rust. If you detect rust, replace the magnet. Rust on the magnetic key will cause power-up problems.
  • Page 8 Adjusting Belt Tension � � � � � � � DO NOT USE ALL YOUR WEIGHT TO RESIST THE BELT MOVEMENT. TOO MUCH RESISTANCE APPLIED TOO LONG (MORE THAN TWO SECONDS) MAY SHUT DOWN THE SYSTEM. (VARIOUS ERROR MESSAGES WILL APPEAR IF THIS OCCURS. CYCLE POWER TO RESUME NORMAL OPERATION.) DO NOT OVERTIGHTEN THE WALKING BELT.

  • Page 9: Adjusting Belt Tracking

    � � � � � � � Replacing the Walk Belt Turn the adjusting bolts clockwise by equal amounts until the marks are between 35-3/16 inches and 35-5/16 inches apart. Proper tension for the walking belt is between .5%–.6%. This should be about six full turns of each adjustment bolt from the point where the belt begins to stretch.
  • Page 10 Replacing the Walk Belt 2.0 Remove the Rollers Remove the end cap by removing the adjustment bolts. Adjustment Bolts From the rear of the machine, slide the molding off the side rails. Remove the rear roller by lifting up the roller and sliding it out from under the belt. Place a 9/16 wrench on the head of the bolt mounting the Tensioner and turn counter clockwise until Tensioner loosens.
  • Page 11 Replacing the Walk Belt b. Lift up on the Tension Wheel and slide the motor drive belt over pulley to remove. Remove the two (2) front retainer bolts at each end of the front roller. Retainer Bolts Lift the front roller at its pulley end and pull it out of the opposite side rail. Important: The front roller is heavy;...
  • Page 12 Replacing the Walk Belt Slip the motor drive belt off the front roller pulley. Fully lift the front roller out from between the walk belt. 3.0 Removing the Deck Remove the twelve (12) deck screws that secure the deck to the side rails. Important: Apply pressure on the deck next to the screw to keep the compression mount from turning with the screw;...
  • Page 13 Replacing the Walk Belt Inspect the motor drive belt for wear and cracking. Cracking is prevalent between the grooves on the belt. Inspect the rollers for wax build-up (black deposits on the rollers). Use #000 steel wool or a Scotch- ™...
  • Page 14 Replacing the Walk Belt 7.0 Reinstalling the Front Roller Slide the front roller inside the walking belt. Insert the end of the roller opposite the pulley into the cut-out on the side rail. Cut-Out With your free hand, slip the motor drive belt onto the pulley. Install the two front roller retainer plates.
  • Page 15 Replacing the Contact Heart Rate (CHR) Sensors Place the 9/16 wrench back on the head of the mounting bolt and turn clockwise, until the bolt tightens. 8.0 Reinstalling the Rear Roller Slide the rear roller inside the belt and let it hang loose. Slide the molding onto the side rails.

  • Page 16: Replacing The Contact Heart Rate (Chr) Sensors

    Replacing the Lens Replacing the Contact Heart Rate (CHR) Sensors Remove the old sensors. Clean the old adhesive off the plastic contact point using rubbing alcohol. Make sure that the wire connection tab is bent from a V-shape to a U-shape, and attach the wire to the tab. Peel the paper off the sensor plate's adhesive tape.

  • Page 17: Updating The Console Firmware

    Updating the Console Firmware Updating the Console Firmware � � � � � � � PLUG P7 and CONNECTOR J7 ARE KEYED. DO NOT CONNECT P7 TO J7 BACKWARDS; OTHERWISE, THE PCBA/PROCESSOR ASSEMBLY CAN BE DAMAGED. Turn the power off. Plug the data ribbon cable from the AVR FISP onto J7.

  • Page 18: Console Codes

    Console Codes Contents Overview................16 Cardio ..................16 Defaults ................16 User Weight ..............17 Exercise Time ..............17 User Age ................17 Target Heart Rate ............18 Treadmill Speed ...............18 Cool-Down Time ..............18 Quick Start ...............18 Decline ................19 Owner-Defined Custom ............19 Customize ................19 Max Time .................20...
  • Page 19 Contents Change Units ..............20 HR Inputs .................20 Language .................21 Contrast (2100 LC only) ...........21 Max Speed ...............21 Side Lights ...............22 Enable Mag Key ..............22 Set Defaults ..............22 Machine Status ..............22 Machine Status ..............23 Run-Time Hours ...............23 Number of Workouts ............23 Distance Traveled ............23 Software Revision ............24 Configuration ..............24...

  • Page 20: Overview

    Cardio Overview There are five groups of console codes as follows: Cardio (codes starting with 2), Owner-Defined Custom (codes starting with 3), Machine Status (codes starting with 4), Diagnostic (codes starting with 6), and Diagnostic 2 (codes starting with 7). Each group of codes is defined below. To access these console codes and the options within each group, follow the instructions for each section.

  • Page 21: User Weight

    Cardio Refer to the following tables to change individual default workout settings without scanning through all the selections: Table 2–2. User Weight Step No. Press Keys On Console Display (What you will see) CLEAR, 2, 0 ENTER WT ENTER ENTER WT 175* SPEED + or SPEED - Weight changes from 50–400 lbs...

  • Page 22: Cooldown Time

    Cardio Table 2–5. Target Heart Rate Step No. Press Keys On Console Display (What you will see) CLEAR, 2, 4 THR PERCENT ENTER THR PERCENT SPEED + or SPEED - THR percentage changes from 50–85% ENTER UPDATING CLEAR THE RESULTS YOU WANT * Default setting.

  • Page 23: Owner-Defined Custom

    Owner-Defined Custom Table 2–9. Decline Step No. Press Keys On Console Display (What you will see) CLEAR, 2, 9 DECLINE ENTER SPEED + or SPEED - Toggles between OFF and ON ENTER UPDATING CLEAR THE RESULTS YOU WANT * Default setting. Setting could be different if the treadmill was customized. Owner-Defined Custom You can customize several owner-defined parameters to conform to your individual requirements, including: •...

  • Page 24: Max Time

    Owner-Defined Custom To customize the owner-defined parameters without scanning through all the selections, perform the following steps for that listed option: Table 2–12. Max Time Step No. Press Keys On Console Display (What you will see) CLEAR, 3, 0 MAX TIME ENTER SPEED + or SPEED - Time limit of your choosing...
  • Page 25 Owner-Defined Custom Table 2–15. Language Step No. Press Keys On Console Display (What you will see) CLEAR, 3, 4 LANGUAGE ENTER ENGLISH* SPEED + or SPEED - ENGLISH, GERMAN, SPAN- ISH, FRENCH, ITALIAN, DUTCH, SWEDISH, JAPANESE ENTER UPDATING CLEAR THE RESULTS YOU WANT * Default setting.

  • Page 26: Machine Status

    Machine Status Table 2–18. Side Lights Step No. Press Keys On Console Display (What you will see) CLEAR, 3, 7 SIDE LIGHTS ENTER SIDE LIGHTS SPEED + or SPEED - Toggles between OFF and ON ENTER UPDATING CLEAR THE RESULTS YOU WANT * Default setting.
  • Page 27 Machine Status To scan through and change the owner-defined codes, perform the following steps: Table 2–21. Machine Status Step No. Press Keys On Console Display (What you will see) CLEAR, 4, ENTER MACHINE STATUS RUN HOURS, WORKOUTS, INCLINE UP or INCLINE DOWN DISTANCE -, CONSOLE VERSION, CONFIGURATION, TM DRIVE VERSION, MAINT HOURS,...
  • Page 28 Machine Status Table 2–25. Software Revision Step No. Press Keys On Console Display (What you will see) CLEAR, 4, 3 CONSOLE VERSION ENTER CBD2G2 Vxx xxxx (where “x” is the version number) CLEAR THE RESULTS YOU WANT Table 2–26. Configuration Step No.

  • Page 29: Diagnostic

    Diagnostic Diagnostic Use the diagnostic codes to test various components of the machine such as the: • display, • keyboard, and • serial port. The diagnostic codes also allow you to get a report on the treadmill’s: • drive bus voltage and •...

  • Page 30: Diagnostic 2

    Diagnostic 2 Table 2–33. Serial Tests Step No. Press Keys On Console Display (What you will see) CLEAR, 6, 2 SERIAL TESTS ENTER RUNNING, PASS, or FAIL CLEAR DIAGNOSTIC CLEAR THE RESULTS YOU WANT Table 2–34. Bus Volts Step No. Press Keys On Console Display (What you will see) CLEAR, 6, 8...

  • Page 31: Magnetic Key Limit Access Control

    Magnetic Key Limit Access Control Table 2–37. Error Log Step No. Press Keys On Console Display (What you will see) CLEAR, 7, 0 ERROR LOG ENTER ERROR (if any) or NO ERROR A list of errors INCLINE UP� or INCLINE DOWN CLEAR THE RESULTS YOU WANT Table 2–38.

  • Page 32: Magnetic Key As An Emergency Stop

    Magnetic Key Limit Access Control Place the magnetic key in its location on the Ergo bar. On the keypad, press CLEAR, 3, 8, and ENTER. Press the SPEED � or SPEED � to select “ON.” Press ENTER. Cycle the power. The magnetic key feature for the treadmill is now active.

  • Page 33: Troubleshooting Electrical Problems

    Troubleshooting Electrical Problems Contents Common Electrical and Electronic Problems ......31 Table 3–1. Electrical Issues ..........31 Table 3–2. Electronic Issues ..........31 Error Reporting ..............32 Error List ................32 Future Errors ..............33 Error Resolution ...............34 VSD ..................34 LED Patterns ..............34 Troubleshooting Flowcharts ..........35 Replacing the Grade Actuator Motor ........39 Problems with the Drive Motor ..........41...
  • Page 34 Contents Replacing the Drive Motor ...........42 Magnetic Key Problems ............45 Wiring Schematics ..............45 120V Wiring Schematic ...........46 230V European Wiring Schematic ........47 230V Non-European Wiring Schematic ......48 ® ClubTrack 2100 Series Treadmill Service Manual...

  • Page 35: Common Electrical And Electronic Problems

    Common Electrical and Electronic Problems Common Electrical and Electronic Problems The following tables provide possible causes and solutions to the most common types of electrical and electronic problems. While the information in these tables may not resolve all problems, they should help you isolate the area affected by the problem.

  • Page 36: Error Reporting

    Error Reporting Table 3–2. Electronic Issues Problem Possible Causes Remedy Walking belt stops, and no error User hit the Ergo stop button. • Press START to resume message appears. workout. Ergo PCB is not grounded. • Ground the Ergo PCB. CHR does not work.

  • Page 37: Future Errors

    Error Reporting Table 3–3. Error List Label Type Response Description OUT CUR ERROR Error Program operation—Goes to idle. Treadmill E208 output current too low. Treadmill slowly stops. BELT OVRLD Warning During movement—Displays Treadmill E207 moderate drive ERROR message until the user presses overload.

  • Page 38: Vsd

    Table 3–5. Error Resolution Error Code Action E204 Verify the cable connections at both ends. Check for bent or broken pins, and replace if required. If error persists, replace the VSD or controller as necessary. E209 Replace the VSD. E208 Replace the VSD.

  • Page 39: Troubleshooting Flowcharts

    Table 3–6B. LED Patterns for PC Board P/N - 41387. Flashing Belt is running Belt is stopped Motor Overload * or once per second for proper No console communication console communication Power to the console and Drive No power present Processor Power to Drive Motor Control Circuits No power to P20 or VSD...
  • Page 40 Troubleshooting Flowcharts No Display There is no Console display. Check fuses F1, F3, and F4 on Is DS3 lit? Configuration Plate Assembly. Check that voltages between Are the fuses Replace the blown TP7 (GND) and good? fuse. pin 1 of P1 and TP7 and pin 8 of P1 on VSD Board are 18VDC.
  • Page 41 Troubleshooting Flowcharts No Elevation Movement Treadmill will not elevate. Is a “Grade Move Cycle the power. Error” present? Unplug P18, and Does the check for 118VAC treadmill between the blue elevate? and brown wires. Is the Upgrade the voltage firmware. good? Perform keypad Replace fuse F2...
  • Page 42 Troubleshooting Flowcharts Non-Functional CHR CHR does not function. Check for 2VDC between the top and bottom contact plates on each handgrip Remove the Is the contact plates from voltage handgrips and good? recheck voltage. Is the Replace the CHR Cycle the power. voltage is PCB.
  • Page 43 Troubleshooting Flowcharts Non-Functional Ergo Bar Ergo Bar does not function. Cycle the power. “STUCK Is the KEY ERROR” Magnet Key present? in use? Replace the Ergo Remove the Keypad and/or the Magnetic Key and Ergo PCB. inspect for rust. Is the Remove and Magnetic inspect the Ergo...

  • Page 44: Replacing The Grade Actuator Motor

    Replacing the Grade Actuator Motor � � � � � � � � � Replacing the Grade Actuator Motor � � � � � � � DANGEROUS VOLTAGES ARE PRESENT UNDER THE TREADMILL HOOD. EXERCISE CAUTION WHEN ��������� ������ �������� PERFORMING SERVICE TO THE ELECTRICAL COMPONENTS UNDER THE HOOD.
  • Page 45 Replacing the Grade Actuator Motor Remove the grade actuator ground wire using a 10-millimeter socket wrench. Remove the two (2) 8-millimeter hex bolts and shoulder bushings that secure the swing arm to the grade nut block. Bolts Remove the 3/8-inch hex bolt, washer, lock washer, and nut from the headframe mounting bracket, and remove the grade actuator motor.

  • Page 46: Problems With The Drive Motor

    Problems with the Drive Motor 4.0 Zero the Grade Actuator Motor Plug the Actuator cable into the VSD. Plug the Power Cord into the outlet and turn the machine on. On the console press the “INCLINE UP” key to 4% incline. The shaft on the Actuator will rotate for a short period of time.

  • Page 47: Replacing The Drive Motor

    Replacing the Drive Motor If you receive a “POWER LOSS” error after allowing the motor to cool down for 60 minutes; re-check the thermal switch wires as described in step 2. If the continuity test fails (your multimeter reads an “open”), replace the drive motor.
  • Page 48 Replacing the Drive Motor Place a 9/16 wrench on the head of the bolt mounting the Tensioner and turn counter clockwise until Tensioner loosens. b. Lift up on the Tension Wheel and slide the motor drive belt over pulley to remove. Use a 13-millimeter open-end or socket wrench to remove the four (4) hex nuts securing the motor to the headframe, and pull the motor off of the headframe.
  • Page 49 Replacing the Drive Motor 3.0 Install Motor Install the new flywheel on the new motor shaft. Inspect the rubber isolators for wear. If they are bad, replace them. Slide the replacement motor onto the headframe motor mount studs. Install the rubber isolators and washers onto the studs Apply Loctite to the motor mount studs.

  • Page 50: Magnetic Key Problems

    Wiring Schematics Magnetic Key Problems Ergo bar problems include the Ergo bar itself and the magnetic key. Rust on the magnetic key can cause intermittent “POWER LOSS” and “DRIVE ERROR” messages to appear on the console. The magnetic key should be inspected weekly for signs of rust forming on the magnet. Replace the magnet if it looks anything like the rusted magnet in the picture.
  • Page 51 120V Wiring Schematic ® ClubTrack 2100 Series Treadmill Service Manual...
  • Page 52 230V European Wiring Schematic ® ClubTrack 2100 Series Treadmill Service Manual...
  • Page 53 230V Non-European Wiring Schematic ® ClubTrack 2100 Series Treadmill Service Manual...

  • Page 54: Troubleshooting Mechanical Problems

    Troubleshooting Mechanical Problems Contents Common Mechanical Problems and Solutions ....50 Walking Belt ..............50 Noises ................50...

  • Page 55: Common Mechanical Problems And Solutions

    Common Mechanical Problems and Potential Causes Common Mechanical Problems and Solutions Table 4–1. Walking Belt Problem Potential Causes Solutions 1 Walking belt is too far to the left • The belt is tracking • Adjust the tracking. (Refer or right. improperly.
  • Page 56 Assembly Illustrations Contents Assembly Parts List .............53 Assembly Drawings Overview ..........55 Side Rails ................56 Headframe ................57 Grade Weldment ..............58 Slider Bed ................59 Drive Motor ................60 Front Roller ................61 VSD Board ................62 Upright Weldment ..............63 Controller Support ...............64 Hood Assembly and End Caps ..........65 Hand Grips and Ergo Bar ............66 Cabling ................67...
  • Page 57 Contents PCBA ...................68 Controller Keypanel .............69 Controller Bottom Housing ..........70 ® ClubTrack 2100 Series Treadmill Service Manual...

  • Page 58: Assembly Parts Lists

    Assembly Parts Lists Assembly Parts Lists Part number information in the following table is meant to help you identify the parts in the drawings. They are not intended for use in ordering replacement parts. To order replacement parts, refer to Appendix C. Table 5-1.
  • Page 59 Assembly Parts Lists Part #: Description: Qty: Part #: Description: Qty: 27579 Washer, M6, Flat Zinc Plated 27649 Assmebly, EndCap, Siderail Right 27582 Rivet, .1875 Dia x .375 Grip, Black 27650 Weldment, Rear Frame Support 27583 Guide Wire .500 27654 Leveling Pad (.500-13 UNC-2A x 1.88 BASE) 2 27585 Washer, .406 x 1.25 x .047 Steel Zinc...

  • Page 60: Assembly Drawings Overview

    Assembly Drawings Overview Assembly Drawings Overview The information in the table below refers to specific notes, represented by found on the drawings in the section. Refer to these notes when replacing parts because they mention critical torque specs. The symbol throughout the drawings refers to the assembly revision.

  • Page 61: Side Rails

    SIde Rails ® ClubTrack 2100 Series Treadmill Service Manual...

  • Page 62: Headframe

    Headframe ® ClubTrack 2100 Series Treadmill Service Manual...

  • Page 63: Grade Weldment

    Grade Weldment ® ClubTrack 2100 Series Treadmill Service Manual...

  • Page 64: Slider Bed

    Slider Bed ® ClubTrack 2100 Series Treadmill Service Manual...

  • Page 65: Driver Motor

    Drive Motor ® ClubTrack 2100 Series Treadmill Service Manual...

  • Page 66: Front Roller Assembly

    Front Roller Assembly ® ClubTrack 2100 Series Treadmill Service Manual...

  • Page 67: Vsd Board

    VSD Board ® ClubTrack 2100 Series Treadmill Service Manual...

  • Page 68: Upright Weldment

    Upright Weldment ® ClubTrack 2100 Series Treadmill Service Manual...

  • Page 69: Controller Support

    Controller Support ® ClubTrack 2100 Series Treadmill Service Manual...

  • Page 70: Hood Assembly And End Caps

    Hood Assembly and End Caps ® ClubTrack 2100 Series Treadmill Service Manual...

  • Page 71: Hand Grips And Ergo Bar

    Hand Grips and Ergo Bar ® ClubTrack 2100 Series Treadmill Service Manual...

  • Page 72: Cabling

    Cabling ® ClubTrack 2100 Series Treadmill Service Manual...

  • Page 73: Pcba

    PCBA ® ClubTrack 2100 Series Treadmill Service Manual...

  • Page 74: Controller Keypanel

    Controller Keypanel ® ClubTrack 2100 Series Treadmill Service Manual...

  • Page 75: Controller Bottom Housing

    Controller Bottom Housing ® ClubTrack 2100 Series Treadmill Service Manual...

  • Page 76: Appendixes

    Appendixes Contents Appendix A—Required Tools ..........72 Appendix B—Differences Between the 2100 and 510/612 Motor Wiring .............73 Appendix C—Replaceable Parts Lists ........74 Appendix D—Using a Multimeter ........80 Appendix E—International Power Plug Configurations ..83 Appendix F—Specifications ..........84...

  • Page 77: Appendix A-Required Tools

    Appendix A Required Tools This is a list of the most common tools you will need to service the treadmill. Table 6–1. Required Tools and Uses Tool Purposes Socket wrench General 13-mm socket Removing and installing tracking bolts, front roller retainers, motor hardware, and grade block hardware 10-mm socket Removing and installing deck screws, VSD mounts, configuration...

  • Page 78: Appendix B-Differences Between 2100 And 510/612 Motor Wiring

    Appendix B Differences Between 2100 and 510/612 Motor Wiring ® ® ClubTrack 2100 ClubTrack 510/612 Config Plate: Config Plate:  Transformer output is 12VAC. Not the same  Transformer output is 20VAC. transformer as on 510/612.  Line filter is Corcom F7585B for 230V ...

  • Page 79: Appendix C-Replaceable Parts Lists

    Appendix C Replaceable Parts Lists Use the following parts list to order parts for the repair of the 2100 treadmills. Warranty Terms: Please note that warranty terms may differ outside the U.S.A. Contact your local dealer or distributor in your country to receive the warranty terms for your area. Code 1 - 3 Year standard coverage on parts.
  • Page 80 Appendix C Table 6-4. Common Parts 110V, 220V and 240V Versions Part Number Level 1 Level 2 Level 3 Description Warranty Code SM27377 27377 Washer, M8, Flat Stainless SM27379 27379 Screw, M8 x 1.25 x 20 BHC SM27482 27482 Unpacking Instructions SM27483 27483 User Guide, 2100 Treadmill...
  • Page 81 Appendix C Table 6-4. Common Parts 110V, 220V and 240V Versions Part Number Level 1 Level 2 Level 3 Description Warranty Code SM22878 22878 Screw, Set, Socket, .250-28 x .38 SM23729 23729 Washer, 3/8 Split Lock SM27000 27000 Fast Tab, .250 SM27068 27068 Assembly, Bracket, Actuator...
  • Page 82 Appendix C Table 6-4. Common Parts 110V, 220V and 240V Versions Part Number Level 1 Level 2 Level 3 Description Warranty Code SM27556 27556 Bushing, Grade Adjustment SM27559 27559 Screw, M8 x 1.25 x 70, Button Hd SM27561 27561 Nut, M8, Hex, Zinc Plated SM27562 27562 Washer, Neoprene, .490 x 1.063 x .09...
  • Page 83 Appendix C Table 6-4. Common Parts 110V, 220V and 240V Versions Part Number Level 1 Level 2 Level 3 Description Warranty Code SM27648-00 S27648- Assy., Endcap, Siderail, Left Gray SM27649-00 S27649- Assy., Endcap, Siderrail, Right Gray SM27654 27654 Pad, Leveling, Swivel 1/2” - 13 SM27660 S27660 SV Assy., Upright Support, RH, LED...
  • Page 84 Appendix C Table 6-5. 110V Parts Only Part Number Level 1 Level 2 Level 3 Description Warranty Code SM27384 27384 Assy., Config Plate, 2100, 110V SM27317 27317 Filter, Noise RFI SM27319 27319 Circuit Breaker, ME SM27320 27320 Treadm Powcrd ST55/65 2100 SM27962 27962 Assy., Transformer, 2100 Treadmill...

  • Page 85: Appendix D-Using A Multimeter

    Appendix D Using a Multimeter How to Use a Multimeter This is a basic overview of multimeters. For in depth directions, please use the manual provided with your multimeter. Whats Does a Multimeter Do? A multimeter combines the functions of three instruments: ammeter (measures current), voltmeter (measures voltage), and ohmmeter (measures resistance).
  • Page 86 Appendix D Switched Range Meter Set here to check DC Set here to check AC voltage voltage 20 will be the most used These are for setting for measuring checking amps and DC voltage output are not needed for our purposes Set here to check resistance (ohms) Black (negative) lead...
  • Page 87 Appendix D Checking Resistance Use this procedure to check for broken wires: Set the multimeter to the lowest OHMs (resistance) range. Attach the test leads on both ends of the wire being tested. Observe the reading. • A short circuit will read less than approximately 3 ohms. This is the correct reading for an undamaged wire. •...

  • Page 88: Appendix E-International Power Plug Configurations

    Appendix E International Power Plug Configurations Table 6–11. International Power Plugs Power Cords System Country Part Number SMQ30736-037 C, E, F Europe SMQ30736-039 Swiss SMQ300736-027 Australia SMQ30736-041 ® ClubTrack 2100 Series Treadmill Service Manual...

  • Page 89: Appendix F-Specifications

    Appendix F Specifications Voltage 115VAC (220VAC)* Amperage 20A (10A)* Motor 4.8 hp, 230VAC, 60 Hz, 3 Phase Back-lit LCD (2100LC), dot matrix Display (2100LE) Length 88 in. (224 cm) Width 35 in. (89 cm) Height 59 in. (150 cm) Weight 400 lbs.
  • Page 90 For technical assistance and a list of distributors of your machine and the date of purchase available when in your area, please call or fax one of the following you contact the appropriate Nautilus office listed below. numbers. OFFICES IN THE UNITED STATES: INTERNATIONAL CUSTOMER SERVICE: •...

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