Star Trac Product Support 800-503-1221 Table of Contents Assembly _________________________________________________________________________________ 3 Installation of the Rear Leg Assembly ___________________________________________________________ 3 Installation of the Front Leg Assembly __________________________________________________________ 4 Installation of the Saddle and Seat Slider_________________________________________________________ 5 Installation of the Pedals _____________________________________________________________________ 5...
CAUTION: Damage to the bike during assembly is not covered as part of the limited Star Trac warranty. Take care not to drop or lean the bike on the handle bar pop pin. Carefully stand the bike up in the normal upright position on a stable surface so it will not tip over during assembly.
Star Trac Product Support 800-503-1221 Assembly Following these steps in order will minimize the build time and ensure proper assembly. Note: Not all of the following procedures are performed on all models; Spinner ® Pro, Elite and NXT. If the procedure is particular to that model only it will be noted as follows. (NXT Only) or (Pro/Elite Only)
Star Trac Product Support 800-503-1221 Installation of the Front Leg Assembly NOTE: The front foot assembly has wheels attached to the front edge. Be sure the wheels face forward when installing the front leg assembly. Stand the bike frame upright and gently tip the front of the bike up and position the front foot under the frame, with the wheels facing forward.
Star Trac Product Support 800-503-1221 Installation of the Saddle and Seat Slider 1. Install the seat post into the frame and lower it to the lowest position and tighten the pop pin securely. 2. Slide the seat slide into the top of the seat post with the saddle pointed towards the front of the bike.
Star Trac Product Support 800-503-1221 Assembly and Installation of the Handlebar and Post NXT Only 1) Positioning the handlebar post with the numbers 1 on top and insert the handlebar into the handlebar sleeve locking it at number 2) Slide the handlebar onto the handlebar post insert with the water bottle holders facing forward and align the three screw holes.
Star Trac Product Support 800-503-1221 Testing the bike Use this checklist to perform the bike test procedure to ensure the bike is operating properly. Recheck all bolts to make sure they are all tightened to the proper torque specification and no parts were left off the bike or are missing.
Star Trac Product Support 800-503-1221 Service tool kit Startrac recommends the Minimum following tools to be used when servicing the bikes. 4mm Allen Wrench 5mm Allen Wrench 7mm Allen Wrench Pedal Wrench (15mm) Crank Arm Puller 10, and 13mm Combination Wrench...
To keep your bike in top condition, Star Trac strongly recommends performing the regular daily, weekly and monthly preventive maintenance routines outlined below. Any unusual symptoms, such as a loud continuous noise during operation, should be reported to STAR TRAC PRODUCT SUPPORT DEPARTMENT at (800) 503-1221, or USA 1-714-669-1660.
Star Trac Product Support 800-503-1221 Cleaning General Wipe the bike down after each use with a clean soft towel. Keep the area well ventilated. Daily Cleaning the bike after each use with a non corrosive all purpose cleaner such as diluted Simple Green®...
Star Trac Product Support 800-503-1221 Adjustments Flywheel /Chain Adjustment Adjustment to the chain should only be made if the chain is too loose or too tight. Over tightening the chain will result in chain breakage or reduction in life of the chain, leaving the chain too loose will result in the chain coming off the sprocket.
Star Trac Product Support 800-503-1221 Clutch Test Procedure (Elite Only) The clutch may need adjusting if the flywheel does not break free when the pedals are stopped or if the flywheel slips excessively while pedaling. 1. Remove the left crank arm (the one without the sprocket and chain). Remove the plastic dust cover by popping it off with a small screwdriver to expose the 14 mm bolt.
Star Trac Product Support 800-503-1221 Parts Replacement Bottom bracket 1. Cranks must be removed from the spindle to service the bottom bracket bearings. 2. Remove the cranks arm bolts using the 14 MM socket 3. Remove the crank arms using a crank removal tool CCP-2 4.
Star Trac Product Support 800-503-1221 Crank installation Cranks are pressed tight onto the tapered square spindle. The square spindle is made with a slight upward sloping taper. The crank square fitting also has a slight taper. The crank bolt acts as the pressing tool and forces the arm up the slope of the spindle. The bolt or must be tight enough to keep from loosening, use a torque wrench and tighten to 30 foot pounds.
Star Trac Product Support 800-503-1221 Pedals Using a bike pedal wrench such as the Park tool number PW-3, or a 5/8 inch open end wrench tighten the pedals weekly. Failure to tighten the pedal can result in pedal wear or breakage.
Star Trac Product Support 800-503-1221 Handlebar / Seatpost sleeve 1. (NXT Only)Using a small Allen wrench, unscrew the small screws at the top of the plastic insert. 2. Unscrew and pull out the pop pin while pulling up on the handlebar or seatpost.
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Star Trac Product Support 800-503-1221 NOTES: Page 17 of 21...
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Star Trac Product Support 800-503-1221 Startrac Product Maintenance Log Model________________ Serial Number_________________ Mfg Date___________ Date Cleaning Problem/Adjustment Part Replaced Service performed Comments: Page 18 of 21...
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Star Trac Product Support 800-503-1221 Page 19 of 21...
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