Yamaha SRX700SD Manuals

Manuals and User Guides for Yamaha SRX700SD. We have 3 Yamaha SRX700SD manuals available for free PDF download: Service Manual

Yamaha SRX700SD Service Manual

Yamaha SRX700SD Service Manual (498 pages)

Brand: Yamaha | Category: Offroad Vehicle | Size: 9.34 MB

Table of Contents

Illustrated Symbols
6
Index
9
Table of Contents
10
Chapter 1. General Information

22
Machine Identification

22
- Frame Serial Number
  22
- Engine Serial Number
  22
Important Information

24
- All Replacement Parts
  24
- Viktig Information
  25
- Gaskets, Oil Seals, and O-Rings
  26
- Lock Washers/Plates and Cotter Pins
  26
- Bearing and Oil Seals
  26
- Circlips
  26
- Loctite
  26
- Preparation for Removal and Disassembly
  24
Special Tools

28
- For Tune up
  28
- For Engine Service
  30
- For Power Train Service
  30
- For Carburetion Service
  32
- For Electrical Service
  32
- Chapter 2
  
  34
- Periodic Inspection and Adjustment
  
  34
Introduction

34
- Spark Plugs
  40
Periodic Maintenance Table

34
Engine

40
Power Train

72
- Drive V-Belt
  76
- Engagement Speed Check
  80
- Parking Brake Pad Inspection
  80
- Parking Brake Adjustment
  80
- Brake Lever Adjustment
  82
- Brake Fluid Level Inspection
  84
- Brake Pad Inspection
  84
- Brake Hose Inspection
  86
- Air Bleeding (Hydraulic Brake System)
  86
- Track Tension Adjustment
  94
- Slide Runner Inspection
  96
Chassis

98
- Ski/Ski Runner
  98
- Steering System
  98
- Freeplay Check/Toe-Out Adjustment
  98
- Lubrication
  102
  - Brake Lever, Throttle Lever and Throttle Cable End Lubrication
    102
  - Front and Rear Suspension Lubrication
    102
Electrical

104
- Headlight Beam Adjustment
  104
- Carburetor Tuning
  106
  - MID-Range and High Speed Tuning
    108
  - High Altitude Tuning
    108
  - Guide for Carburetion
    110
  - Low-Speed Tuning
    114
  - Carburetor Troubleshooting
    116
  - Clutch Specifications
    122
  - Gear Selection
    124
  - Gear Ratio Chart
    124
- Gear Selection
  126
- Snowmobile High Altitude Tuning
  136
- Front Suspension
  140
  - Spring Preload
    140
  - Damping Force
    142
- Rear Suspension
  144
  - Stopper Band
    144
  - Rear Suspension-Full Rate
    148
- Chapter 3. Chassis
  
  152
Steering

152
- Steering Inspection
  156
- Steering Installation
  158
Ski

162
- Ski Inspection
  164
- Front Suspension Removal
  166
- Front Suspension - Handling Notes
  168
- Front Suspension Inspection
  168
- Front Suspension Installation
  172
- Ski Spindle Camber
  174
- Ski Alignment
  176
- Chapter 4. Power Train
  
  178
Primary Sheave and Drive V-Belt

178
- Primary Sheave Disassembly
  180
- Primary Sheave Removal
  182
- Primary Sheave Inspection
  184
- Rivet Replacement Steps
  186
- Primaty Sheave Assembly
  188
- Primary Sheave Installation
  192
Secondary Sheave

194
- Secondary Sheave Disassembly
  196
- Disassembly
  198
- Secondary Sheave Inspection
  198
- Inspection
  199
  - Secondary Sheave Assembly
    200
  - Secondary Sheave Installation
    202
- Installation
  204
- Secondary Sheave Adjustment
  204
Drive Chain Housing

206
- Drive Chain Housing Inspection
  208
- Drive Chain Housing Installation
  212
- Jackshaft Diagram
  214
- Jackshaft Inspection
  216
- Jackshaft and Drive Chain Housing Installation
  218
- Brake Diagram
  220
- Brake Pad Replacement
  222
  - Brake Pad Installation
    224
  - Brake Caliper and Parking Brake Removal
    226
  - Brake Caliper Disassembly
    228
- Brake Caliper Disassembly
  230
- Brake Caliper Inspection and Repair
  230
- Brake Caliper Assembly
  232
- Brake Caliper Installation
  232
  - Brake Master Cylinder Disassembly
    234
  - Brake Master Cylinder Removal
    234
  - Brake Master Cylinder Assembly and Installation
    236
  - Brake Master Cylinder Inspection
    236
  - Slide Rail Suspension Removal
    238
  - Slide Rail Suspension Disassembly
    240
  - Slide Rail Suspension Inspection
    248
  - Slide Rail Suspension Installation
    248
  - Front Axle and Track Removal
    250
  - Front Axle and Track Inspection
    252
  - Front Axle and Track Installation
    252
  - Exhaust Assembly Removal
    254
- Chapter 5. Engine
  
  254
  - Exhaust Assembly Installation
    258
  - Removal
    258
    
    Engine Assembly Diagram
    262
    
    Engine Removal
    262
Engine Assembly

264
- Engine Inspection
  264
- Engine Installation
  264
- Cylinder Head and Cylinder Removal
  266
- Removal
  270
Ac Magneto

299
- Removal
  300
  - AC Magneto Installation
    302
  - Recoil Starter Removal
    306
  - Recoil Starter Inspection
    308
- Removal
  308
  - Recoil Starter Installation
    310
  - Power Valve System (YPVS) Removal
    312
Yamaha Power Valve System (Y.p.V.s.)

312
- Y.P.V.S. Disassembly
  314
- Power Valve System (YPVS) Assembly
  316
- Power Valve System (YPVS) Inspection
  316
- Removal
  316
  - Power Valve System (YPVS) Installation
    318
  - Heat Exchanger Removal
    322
- Chapter 6. Cooling System
  
  322
  - Heat Exchanger Inspection
    324
  - Heat Exchanger Installation
    324
  - Water Pump Removal
    326
  - Removal
    328
    
    Water Pump Inspection
    328
    
    Water Pump Installation
    328
    
    Outlet Water Jacket Joint Disassembly
    330
    
    Outlet Water Jacket Joint Inspection
    332
    
    Outlet Water Jacket Joint Installation
    334
    
    Carburetors Removal
    336
- Chapter 7
  
  336
  - Carburetion
    336
    
    Carburetor Separation
    338
    
    Carburetor Disassembly
    340
    
    Carburetors Inspection
    344
    
    Carburetors Assembly
    346
  - Fuel Level Adjustment
    350
  - Throttle Position Sensor (TPS) Inspection and Adjustment
    352
    
    Carburetor Installation
    356
    
    Fuel Pump Removal
    358
    
    Fuel Pump Inspection
    360
    
    Fuel Pump Installation
    360
- Chapter 8. Electrical
  
  362
  - Inspecting a Switch Shown in the Manual
    362
Switch Inspection

362
- Ignition System Circuit Diagram
  364
- Ignition System Troubleshooting
  366
- No Spark or Weak Spark
  366
- AC Magneto Check
  370
- Ignition Coil
  370
- Spark Plug Cap
  370
  - Spark Plug Check
    372
  - Throttle Override System (TORS)
    372
- Carburetor Switch
  374
- Handlebar Switch (Right)
  374
- Condenser
  376
- Main Switch
  376
- Emergency Engine Starting
  378
  - Lighting System Circuit Diagram
    380
  - Lighting System Troubleshooting
    382
  - Bulbs
    384
- Headlight Beam Switch
  384
- Brake Light Switch
  400
- Tail/Brake Light Bulb
  400
- Water Temperature Sensor
  402
- Fuel Sender
  404
- Oil Level Switch
  404
- Grip and Thumb Warmer Coil
  412
- Variable Resistor
  412
- Power Valve System (YPVS) Circuit Diagram
  414
Yamaha Power Valve System (Y.p.V.s.)

414
Fault Location Table

420
- Chapter 9. Specifications
  
  426
General Specifications

426
Maintenance Specifications

428
- Engine
  428
- Power Train
  431
- Chassis
  435
- Electrical
  436
- High Altitude Settings
  438
- Tightening Torques
  439
General Torque Specifications

443
- Cable Routing Diagram
  480
- Cable Routing
  481
- Wiring Diagram
  495
Definition of Units

443
Caracteristiques D'entretien

456
- Reglage pour Haute Altitude
  456
- Couple de Serrage
  457
Specifications Generales de

461
Couple

461
Definition des Unites

461

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Yamaha SRX700SD Service Manual

Yamaha SRX700SD Service Manual (235 pages)

Brand: Yamaha | Category: Offroad Vehicle | Size: 7.79 MB

Table of Contents

Periodic Inspection and
3
Table of Contents
5
Chapter 1. General Information

8
Machine Identification

8
- Frame Serial Number
  8
- Engine Serial Number
  8
Important Information

9
- Preparation for Removal and Disassembly
  9
- All Replacement Parts
  9
- Gaskets, Oil Seals, and O-Rings
  10
- Lock Washers/Plates and Cotter Pins
  10
- Bearings and Oil Seals
  10
- Circlips
  10
- Loctite
  10
Special Tools

11
- For Tune up
  11
- For Engine Service
  12
- For Power Train Service
  12
- For Carburetion Service
  13
- For Electrical Service
  13
Chapter 2

14
Periodic Inspection and Adjustment

14
Introduction

14
Periodic Maintenance Table

14
Engine

16
Power Train

31
- Sheave Distance and Offset Adjustment
  31
- Drive V-Belt
  33
- Engagement Speed Check
  35
- Parking Brake Pad Inspection
  35
- Parking Brake Adjustment
  35
- Brake Lever Adjustment
  36
- Brake Fluid Level Inspection
  37
- Brake Pad Inspection
  37
- Brake Hose Inspection
  38
- Air Bleeding (Hydraulic Brake System)
  38
- Drive Chain
  39
- Track Tension Adjustment
  42
- Slide Runner Inspection
  43
Chassis

44
- Ski/Ski Runner
  44
- Steering System
  44
- Lubrication
  46
Electrical

47
- Headlight Beam Adjustment
  47
Tuning

48
- Carburetor Tuning
  48
- Clutch
  55
- Gear Selection
  57
- High Altitude Tuning
  62
- Front Suspension
  63
- Rear Suspension
  65
Chapter 3. Chassis

69
Steering

69
- Inspection
  71
- Installation
  72
Ski

74
- Inspection
  75
Front Suspension

76
- Inspection
  77
- Handling Notes
  77
- Installation
  79
Chapter 4. Power Train

82
Primary Sheave and Drive V-Belt

82
- Removal
  84
- Inspection
  85
- Assembly
  87
- Installation
  89
Secondary Sheave

90
- Disassembly
  92
- Inspection
  92
- Assembly
  93
- Installation
  95
Drive Chain Housing

96
- Inspection
  97
- Installation
  99
Jackshaft

100
- Inspection
  101
- Jackshaft and Drive Chain Housing Installation
  102
Brake

103
- Brake Pad Replacement
  104
- Brake Caliper Disassembly
  108
- Brake Caliper Inspection and Repair
  108
- Brake Caliper Assembly
  109
- Brake Caliper Installation
  109
- Inspection
  111
- Brake Master Cylinder Assembly
  111
- Installation
  111
Slide Rail Suspension

112
- Inspection
  117
- Installation
  117
Front Axle and Track

118
- Inspection
  119
- Installation
  119
Exhaust Assembly

120
Chapter 5

122
- Removal
  122
- Installation
  122
Engine Assembly

124
- Inspection
  125
- Installation
  125
Cylinder Head and Cylinder

126
- Removal
  128
- Inspection
  129
- Installation
  134
Oil Pump, Crankcase and Crankshaft

137
- Inspection
  138
- Installation
  140
Ac Magneto

142
- Removal
  143
- Installation
  144
Recoil Starter

146
- Removal
  147
- Inspection
  147
- Installation
  148
Yamaha Power Valve System (Y.p.V.s.)

149
- Removal
  151
- Inspection
  151
- Assembly
  151
- Installation
  152
Heat Exchanger

154
Chapter 6

155
- Inspection
  155
- Installation
  155
Water Pump

156
- Removal
  157
- Inspection
  157
- Installation
  157
Outlet Water Jacket Joint

158
- Inspection
  159
- Installation
  160
Chapter 7. Carburetion

161
Carburetors

161
- Inspection
  165
- Assembly
  166
- Fuel Level Adjustment
  168
- Throttle Position Sensor (Tps) Inspection and Adjustment
  169
- Installation
  171
Fuel Pump

172
- Inspection
  173
- Installation
  173
Chapter 8. Electrical

174
Switch Inspection

174
- Inspecting a Switch Shown in the Manual
  174
Ignition System

175
- Troubleshooting
  176
- Spark Plug Cap
  177
- Ignition Coil
  177
- Ac Magneto
  177
- Spark Plug
  178
- Throttle Override System (T.o.r.s.)
  178
- Handlebar Switch (Right)
  179
- Carburetor Switch
  179
- Main Switch
  180
- Condenser
  180
- Emergency Engine Starting
  181
Lighting System

182
- Troubleshooting
  183
- Bulb(S)
  184
- Headlight Beam Switch
  184
- Headlight Relay
  185
- Load Control Relay
  185
Signal System

186
- Troubleshooting
  187
- Tail/Brake Light Bulb
  190
- Brake Light Switch
  190
- Water Temperature Sensor
  191
- Oil Level Switch
  192
- Fuel Sender
  192
Grip Warmer System

193
- Troubleshooting
  194
- Grip and Thumb Warmer Coil
  195
- Variable Resistor
  195
Yamaha Power Valve System (Y.p.V.s.)

196
- Troubleshooting
  197
- Servomotor
  198
Fault Location Table

199
Chapter 9. Specifications

201
General Specifications

201
Maintenance Specifications

203
- Engine
  203
- Power Train
  206
- Chassis
  210
- Electrical
  211
- High Altitude Settings
  213
- Tightening Torque
  214
General Torque Specifications

218
Definition of Units

218
Cable Routing

219

Yamaha SRX700SD Service Manual

Yamaha SRX700SD Service Manual (234 pages)

Brand: Yamaha | Category: Snowmobiles | Size: 6.91 MB

Table of Contents

Illustrated Symbols
3
Chapter 1. General Information

8
Chapter 2. Periodic Inspection and Adjustment

14
- Oil Pump
  17
- Fuel Line Inspection
  18
- Throttle Cable Freeplay Adjustment
  24
- Throttle Override System (T.o.r.s.) Check
  25
- Drive V-Belt
  33
- Brake Lever Adjustment
  36
- Drive Chain
  39
- Track Tension Adjustment
  42
- Slide Runner Inspection
  43
- Gear Selection
  56
- High Altitude Tuning
  62
- Front Suspension
  63
- Rear Suspension
  65
- Installation
  72
- Secondary Sheave
  90
- Drive Chain Housing
  96
- Jackshaft and Drive Chain Housing Installation
  102
- Brake Pad Replacement
  104
- Slide Rail Suspension
  112
- Front Axle and Track
  118
- Exhaust Assembly
  120
- Installation
  122
- Engine Assembly
  124
- Cylinder Head and Cylinder
  126
- Oil Pump, Crankcase and Crankshaft
  137
- Recoil Starter
  146
Chapter 6. Cooling System

154
- Heat Exchanger
  154
- Water Pump
  156
- Fuel Level Adjustment
  168
- Fuel Pump
  172
Chapter 8. Electrical

174
- Troubleshooting
  176
- Emergency Engine Starting
  181
- Headlight Beam Switch
  184
- Water Temperature Sensor
  191
- Fault Location Table
  199
Chapter 9. Specifications General Specifications

201
- Power Train
  206
- High Altitude Settings
  213
- Tightening Torque
  214
- General Torque Specifications Definition of Units
  218
- Cable Routing
  219

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