Lincoln Electric spirit II 150 Manuals

Manuals and User Guides for Lincoln Electric spirit II 150. We have 2 Lincoln Electric spirit II 150 manuals available for free PDF download: Technical Manual

Lincoln Electric spirit II 150 Technical Manual (172 pages)

Automatic Plasma Cutting System with FineLine High Definition Technology

Brand: Lincoln Electric | Category: Welding System | Size: 12.89 MB

Revision History
2
Table of Contents
3
Limited Warranty
6
Section 1: Safety

7
- General Precautions
  7
- Ultraviolet Radiation Protection
  7
- Noise Protection
  7
- Toxic Fume Prevention
  8
- Electric Shock Prevention
  8
- Fire Prevention
  9
- Explosion Prevention
  9
- Health Support Equipment
  10
- Safety Standards Booklet Index
  11
Section 2: Specifications

13
Section 3: Installation

25
Section 4: Operation

49
- Operating the Plasma Console
  49
- Setting up to Cut or Mark
  51
- Verifying Important Parameters
  52
- Viewing the Required Torch Parts
  52
- Checking System Status
  53
- Purging Pressure Regulators
  54
- Making a Cut or Mark
  55
- Piercing Thick Materials
  56
- Moving Pierces and Edge Starts
  56
- Cut Quality
  57
- Customizing Cutting or Marking Settings
  58
- Saving Customized Settings
  59
- Restoring or Deleting Customized Settings
  60
- Configuration Tab
  61
- Advanced Config Tab
  62
- Network Settings Tab
  63
- Software Updates Tab
  64
- System Info Tab
  66
- Tools Tab (Restart Plasma Console)
  66
- Pressures/Coolant Tab
  67
- RS422 Tab
  68
- Electrical Tab
  68
- Cut Info Tab
  69
- Power Supply Tab
  71
- Error Log Tab
  71
- Messages Tab
  72
Section 5: Torch Consumables and Cutting Charts

73
- Installing / Removing the Torch Head
  73
- Installing / Replacing Consumables
  75
- Maximizing Consumable Life
  77
- Inspecting for Damage
  78
- Selecting Consumables
  79
- Cutting Charts
  86
Section 6: Maintenance and Troubleshooting

111
- Routine Maintenance
  111
- Replacing the Torch Coolant and Filter
  114
- Power Supply Microprocessor (DSP) Status Indicators
  115
- Power Supply Microprocessor (DSP) Sequence of Operation
  116
- Error Codes
  117
- General Troubleshooting
  119
- Chopper Test Procedure
  121
Section 7: Parts List

125
- Power Supply (BK300211 - BK300219)
  125
- Automatic Gas Console (BK300418)
  129
- Plasma Console (BK300800)
  132
- Arc Starting Console (BK300500) with Cleanstrike
  134
- Torch and Manifold Assemblies
  135
- Shielded Torch Leads
  136
- CAN Communication Cable and Termination Plug
  136
- Manifold Control Cables
  136
- Gas Hose Package with AGC
  137
- Coolant and Power Leads
  138
- Work Ground Lead
  138
- Oxygen Supply Gas Hose (Optional)
  139
- Nitrogen Supply Gas Hose (Optional)
  139
- Air Supply Gas Hose (Optional)
  139
- H17 Supply Gas Hose (Optional)
  139
- Argon Supply Gas Hose (Optional)
  139
- CII" Cable (for Optional External Inova)
  140
- FII" Cable (for Optional Internal Inova)
  141
- JII" Cable (for Optional Internal Inova)
  142
- PCB Assemblies - Component Reference Locations
  143
Section 8: Internal Inova Console Option

155
- Overview
  155
- Plug Identification
  155
- Unique Interconnect Cables
  155
- Grounding
  156
- Parts List
  157
Appendix A: Electromagnetic Compatibility (EMC)

161
- Background
  161
- Installation and Use
  161
- Assessment of Area
  162
- Methods of Reducing Emissions
  162
Appendix B: Serial Communication

165
- Initializing the Spirit System
  165
- Transmitting Parameters to the Spirit System
  165
- Communication Error Checking
  166
- Default Cutting Parameters
  167
- Troubleshooting Serial Communication
  167
- RS-422 Serial Commands
  168

Lincoln Electric spirit II 150 Technical Manual (152 pages)

Plasma Cutting System

Brand: Lincoln Electric | Category: Welding System | Size: 13.19 MB

Table of Contents
3
Section 1: Safety General Precautions
11
Ultraviolet Radiation Protection
11
Noise Protection
11
Toxic Fume Prevention
12
Electric Shock Prevention
12
Fire Prevention
13
Explosion Prevention
13
Health Support Equipment
14
Safety Standards Booklet Index
15
Section 2: Specifications System Description
17
System Components
18
Power Supply Specifications
19
Torch Coolant Specifications
20
Manual Gas Console (MGC) Specifications
21
Gas Supply Requirements
22
Arc Starting Console (ASC) Specifications with Cleanstrike
24
Torch and 2-Gang Manifold Specifications
25
5-Gang Manifold Specifications
26
Airborne Noise Emissions
27
Electromagnetic Compatibility (EMC)
27
Section 3: Installation Initial Inspection
29
Component Placement
29
System Interconnection
30
Radio Frequency (RF) and Electromagnetic Interference (EMI)
35
Power Supply Primary Power Connections
37
Power Supply Output Connections
39
ASC Control Cable and ASC Ground Connections
41
Cooling System Connections
41
Torch Leads to Arc Starting Console Connections
43
Torch Leads to Torch Base Connections
45
Torch Gas Connections
46
Gas Supply Connections
49
CAN Communication Connections
50
CNC Machine Interface Connections
51
Filling the Cooling System
52
Section 4: Operation
53
Operating the Manual Gas Console (MGC)
53
Setting up to Cut
54
Setting up to Mark
55
Verifying Input Gas Pressures
56
Input Gas Pressure Error Messages
56
Making a Cut or Mark
57
Piercing Thick Materials
58
Moving Pierces and Edge Starts
58
Cut Quality
59
Checking Errors
60
Checking the Version Number
60
Changing the Language
61
Adjusting the Screen Contrast
61
Section 5: Torch Consumables and Cutting Charts Installing / Removing the Torch Head
63
Installing / Replacing Consumables
65
Maximizing Consumable Life
67
Inspecting for Damage
68
Selecting Consumables
69
Cutting Charts
76
Section 6: Maintenance and Troubleshooting
101
Routine Maintenance
101
Replacing the Torch Coolant and Filter
104
Power Supply Microprocessor (DSP) Status Indicators
105
Power Supply Microprocessor (DSP) Sequence of Operation
106
Error Codes
107
General Troubleshooting
109
Chopper Test Procedure
111
Section 7: Parts List
115
Power Supply (BK300211 - BK300219)
115
Manual Gas Console (BK300610)
119
Arc Starting Console (BK300500) with Cleanstrike
122
Torch and Manifold Assemblies
123
Shielded Torch Leads
124
CAN Communication Cable and Termination Plug
124
Manifold Control Cables
124
Gas Hose Package with MGC
125
Coolant and Power Leads
126
Work Ground Lead
126
Oxygen Supply Gas Hose (Optional)
127
Nitrogen Supply Gas Hose (Optional)
127
Air Supply Gas Hose (Optional)
127
H17 Supply Gas Hose (Optional)
127
Supply Gas Hose Fittings Kit, BK300624 (Optional)
128
CII" Cable (for Optional External Inova)
129
FII" Cable (for Optional Internal Inova)
130
JII" Cable (for Optional Internal Inova)
131
PCB Assemblies - Component Reference Locations
132
Section 8: Internal Inova Console Option Overview
143
Plug Identification
143
Unique Interconnect Cables
143
Grounding
144
Parts List
145
Appendix A: Electromagnetic Compatibility (EMC) Background
149
Installation and Use
149
Assessment of Area
150
Methods of Reducing Emissions
150

Lincoln Electric Categories

Welding System Welding Accessories Flashlight Wire Feeders Portable Generator

More Lincoln Electric Manuals

Lincoln Electric spirit II 150 Manuals

Lincoln Electric spirit II 150 Technical Manual (172 pages)

Table of Contents

Section 1: Safety

Section 2: Specifications

Section 3: Installation

Section 4: Operation

Section 5: Torch Consumables and Cutting Charts

Section 6: Maintenance and Troubleshooting

Section 7: Parts List

Section 8: Internal Inova Console Option

Appendix A: Electromagnetic Compatibility (EMC)

Appendix B: Serial Communication

Lincoln Electric spirit II 150 Technical Manual (152 pages)

Table of Contents

Related Products

Lincoln Electric Categories