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250 XCF-W USA
KTM 250 XCF-W USA Manuals
Manuals and User Guides for KTM 250 XCF-W USA. We have
2
KTM 250 XCF-W USA manuals available for free PDF download: Owner's Manual, Owenrs Manual
KTM 250 XCF-W USA Owner's Manual (136 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 4.78 MB
Table of Contents
Table of Contents
4
Means of Representation
7
Symbols Used
7
Formats Used
7
Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
10
Important Notes
11
Guarantee, Warranty
11
Operating and Auxiliary Substances
11
Spare Parts, Accessories
11
Service
11
Figures
11
Customer Service
11
View of Vehicle
12
View of Vehicle, Front Left (Example)
12
View of Vehicle, Rear Right (Example)
13
Serial Numbers
14
Chassis Number
14
Type Label
14
Key Number (All EXC-F Models)
14
Engine Number
14
Fork Part Number
14
Shock Absorber Part Number
15
Controls
16
Clutch Lever
16
Hand Brake Lever
16
Throttle Grip
16
Kill Switch (All EXC-F Models)
16
Kill Switch (XCF-W)
16
Horn Button (All EXC-F Models)
17
Light Switch (All EXC-F Models)
17
Light Switch (XCF-W)
17
Turn Signal Switch (All EXC-F Models)
17
Emergency off Switch (EXC-F AUS)
17
Electric Starter Button (EXC-F EU, EXC-F SIX DAYS, XCF-W)
18
Electric Starter Button (EXC-F AUS)
18
Overview of Indicator Lamps (EXC-F EU, EXC-F AUS)
18
Overview of Indicator Lamps (EXC-F SIX DAYS)
18
Overview of Indicator Lamps (XCF-W)
18
Opening Filler Cap
19
Closing Filler Cap
19
Idle Speed Adjusting Screw
20
Shift Lever
20
Kick Starter
20
Foot Brake Lever
21
Side Stand
21
Steering Lock (All EXC-F Models)
21
Locking the Steering (All EXC-F Models)
21
Unlocking the Steering (All EXC-F Models)
22
Speedometer
23
Exc-F Eu, Exc-F Aus, Xcf-W
23
Speedometer Overview
23
Activation and Test
23
Setting Kilometers or Miles
23
Adjusting the Speedometer Functions
24
Setting the Clock
24
Querying Lap Time
24
Display Mode SPEED (Speed)
25
Display Mode SPEED/H (Service Hours)
25
Setup Menu
25
Unit of Measurement Menu
26
Display Mode SPEED/CLK (Time)
26
Setting the Clock
26
Display Mode SPEED/LAP (Lap Time)
27
Viewing the Lap Time
27
Display Mode SPEED/ODO (Odometer)
27
Display Mode SPEED/TR1 (Trip Master 1)
27
Display Mode SPEED/TR2 (Trip Master 2)
28
Setting TR2 (Trip Master 2)
28
Display Mode SPEED/A1 (Average Speed 1)
28
Display Mode SPEED/A2 (Average Speed 2)
29
Display Mode SPEED/S1 (Stop Watch 1)
29
Display Mode SPEED/S2 (Stop Watch 2)
29
Table of Functions
29
Table of Conditions and Menu Activation
30
Exc-F Six Days
30
Speedometer Overview
30
Activation and Test
31
Setting Kilometers or Miles
31
Setting the Speedometer Functions
31
Setting the Clock
32
Viewing the Lap Time
32
Display Mode SPEED (Speed)
33
Display Mode SPEED/H (Service Hours)
33
Setup Menu
33
Setting the Unit of Measurement
34
Display Mode SPEED/CLK (Time)
34
Setting the Clock
34
Display Mode SPEED/LAP (Lap Time)
35
Viewing the Lap Time
35
Display Mode SPEED/ODO (Odometer)
35
Display Mode SPEED/TR1 (Trip Master 1)
35
Display Mode SPEED/TR2 (Trip Master 2)
36
Setting TR2 (Trip Master 2)
36
Display Mode SPEED/A1 (Average Speed 1)
36
Display Mode SPEED/A2 (Average Speed 2)
37
Display Mode SPEED/S1 (Stop Watch 1)
37
Display Mode SPEED/S2 (Stop Watch 2)
37
Table of Functions
38
Table of Conditions and Menu Activation
39
Preparing for Use
40
Advice on First Use
40
Running-In the Engine
41
Preparing the Vehicle for Difficult Riding Conditions
41
Preparing for Rides on Dry Sand
42
Preparing for Rides on Wet Sand
42
Preparing for Rides on Wet and Muddy Surfaces
43
Preparing for Rides at High Temperature and Slow Speed
43
Preparing for Rides at Low Temperature or in Snow
43
Riding Instructions
44
Checks and Maintenance Work When Preparing for Use
44
Starting
44
Starting off
45
Shifting, Riding
45
Braking
45
Stopping, Parking
46
Transport
46
Refueling
47
Service Schedule
48
Service Work (as Additional Order)
49
Tuning the Chassis
50
Checking the Basic Suspension Setting against the Rider's Weight
50
Compression Damping of Shock Absorber
50
Adjusting the Low-Speed Compression Damping of the Shock Absorber
50
Adjusting the High-Speed Compression Damping of the Shock Absorber
51
Adjusting the Rebound Damping of the Shock Absorber
51
Measuring Rear Wheel Sag Unloaded
52
Checking the Static Sag of the Shock Absorber
52
Checking the Riding Sag of the Shock Absorber
52
Adjusting the Spring Preload of the Shock Absorber
53
Adjusting the Riding Sag
53
Checking Basic Setting of Fork
54
Adjusting the Compression Damping of the Fork
54
Adjusting the Rebound Damping of the Fork
55
Adjusting the Spring Preload of the Fork (EXC-F EU, EXC-F AUS, XCF-W)
56
Handlebar Position
56
Adjusting Handlebar Position
56
Service Work on the Chassis
58
Raising the Motorcycle with the Lift Stand
58
Removing the Motorcycle from the Lift Stand
58
Bleeding Fork Legs
58
Cleaning the Dust Boots of the Fork Legs
58
Loosening the Fork Protector
59
Positioning the Fork Protector
59
Removing the Fork Legs
59
Installing the Fork Legs
60
Removing the Fork Protector
61
Installing the Fork Protector
61
Removing the Lower Triple Clamp (EXC-F EU, EXC-F AUS, XCF-W)
61
Removing the Lower Triple Clamp (EXC-FSIX DAYS)
62
Installing the Lower Triple Clamp (EXC-F EU, EXC-F AUS, XCF-W)
63
Installing the Lower Triple Clamp (EXC-F SIX DAYS)
65
Checking the Steering Head Bearing Play
66
Adjusting the Play of the Steering Head Bearing (EXC-F EU, EXC-F AUS, XCF-W)
67
Adjusting the Play of the Steering Head Bearing (EXC-F SIX DAYS)
67
Greasing the Steering Head Bearing
68
Removing the Front Fender
68
Installing the Front Fender
68
Removing the Shock Absorber
69
Installing the Shock Absorber
69
Removing the Seat
69
Mounting the Seat
70
Removing the Air Filter Box Lid
70
Installing the Air Filter Box Lid
70
Removing the Air Filter
70
Installing the Air Filter
71
Cleaning the Air Filter and Air Filter Box
71
Sealing the Air Filter Box
72
Removing Main Silencer
72
Installing the Main Silencer
72
Changing the Glass Fiber Yarn Filling of the Main Silencer
72
Removing the Fuel Tank
73
Installing the Fuel Tank
74
Checking for Chain Dirt Accumulation
75
Cleaning the Chain
76
Checking the Chain Tension
76
Adjusting the Chain Tension
77
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
77
Checking the Frame
79
Checking the Swingarm
79
Checking the Throttle Cable Routing
79
Checking the Rubber Grip
80
Additionally Securing the Rubber Grip
80
Adjusting the Basic Position of the Clutch Lever
80
Checking/Correcting the Fluid Level of the Hydraulic Clutch
81
Changing the Hydraulic Clutch Fluid
81
Removing the Engine Guard (EXC-F AUS, EXC-F SIX DAYS)
82
Installing the Engine Guard (EXC-F AUS, EXC-FSIX DAYS)
82
Brake System
83
Checking Free Travel of Hand Brake Lever
83
Adjusting Free Travel of Hand Brake Lever (All EXC-F Models)
83
Adjusting the Basic Position of the Hand Brake Lever (XCF-W)
83
Checking the Brake Discs
84
Checking the Brake Fluid Level of the Front Brake
84
Adding Front Brake Fluid
84
Checking the Front Brake Linings
85
Changing the Front Brake Linings
86
Checking the Free Travel of Foot Brake Lever
87
Adjusting the Basic Position of the Foot Brake Lever
87
Checking the Rear Brake Fluid Level
88
Adding Rear Brake Fluid
88
Checking the Rear Brake Linings
89
Changing the Rear Brake Linings
90
Wheels, Tires
92
Removing the Front Wheel
92
Installing the Front Wheel
92
Removing the Rear Wheel
93
Installing the Rear Wheel
94
Checking the Tire Condition
94
Checking the Tire Air Pressure
95
Checking Spoke Tension
95
Electrical System
97
Removing the Battery
97
Installing the Battery
97
Charging the Battery
98
Changing the Main Fuse
99
Changing the Fuses of Individual Power Consumers
100
Removing Headlight Mask with Headlight
100
Refitting the Headlight Mask with the Headlight
101
Changing the Headlight Bulb
101
Checking the Headlight Setting
102
Adjusting the Headlight Range
102
Changing the Turn Signal Bulb
103
Changing the Speedometer Battery
103
Cooling System
105
Checking the Antifreeze and Coolant Level
105
Checking the Coolant Level
106
Draining the Coolant
106
Refilling Coolant
107
Tuning the Engine
108
Checking the Play in the Throttle Cable
108
Adjusting the Play in the Throttle Cable
108
Adjusting the Idle Speed
109
Checking the Basic Position of the Shift Lever
109
Adjusting the Basic Position of the Shift Lever
109
Service Work on the Engine
110
Changing the Fuel Screen
110
Checking the Engine Oil Level
110
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
111
Adding Engine Oil
113
Cleaning, Care
114
Cleaning the Motorcycle
114
Checks and Maintenance Steps for Winter Operation
115
Storage
116
Preparing for Use after Storage
116
Troubleshooting
117
Blink Code
119
Technical Data
121
Engine
121
Engine Tightening Torques
121
Capacities
123
Engine Oil
123
Coolant
123
Fuel
123
Chassis
123
Electrical System
124
Tires
124
Fork
124
Exc-F Eu, Exc-F Aus, Xcf-W
124
Exc-F Six Days
125
Shock Absorber
125
Chassis Tightening Torques
126
Substances
128
Auxiliary Substances
130
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KTM 250 XCF-W USA Owenrs Manual (125 pages)
2009 KTM
Brand:
KTM
| Category:
Motorcycle
| Size: 4.03 MB
Table of Contents
Table of Contents
4
Means of Representation
7
Important Notes
8
View of Vehicle
10
View of the Vehicle from the Left Front (Example)
10
View of the Vehicle from the Right Rear (Example)
11
Location of Serial Numbers
12
Chassis Number
12
Type Label
12
Key Number (EXC-F, EXC-F SIX DAYS)
12
Engine Number
12
Fork Part Number
12
Shock Absorber Part Number
13
Controls
14
Clutch Lever
14
Hand Brake Lever
14
Short Circuit Button (XCF-W, XC-F, SX-F)
14
Short Circuit Button (EXC-F, EXC-F SIX DAYS)
14
Emergency off Switch (250 EXC-F AUS)
14
Electric Starter Button (EXC-F EU, EXC-F SIX DAYS, XCF-W, XC-F)
15
Electric Starter Button (250 EXC-F AUS)
15
Light Switch (EXC-F, EXC-F SIX DAYS)
15
Light Switch (XCF-W)
15
Horn Button (EXC-F, EXC-F SIX DAYS)
15
Flasher Switch (EXC-F, EXC-F SIX DAYS)
16
Overview of Indicator Lamps (EXC-F, EXC-F SIX DAYS)
16
Controls (Exc-F, Exc-F Six Days, Xcf-W)
17
Speedometer
17
Speedometer Activation and Test
17
Tripmaster Switch
17
Setting Kilometers or Miles
17
Setting the Clock
18
Adjusting the Speedometer Functions
18
Querying the Lap Time
19
SPEED Display Mode (Speed)
19
SPEED/H Display Mode (Service Hours)
19
SPEED/CLK Display Mode (Time)
20
SPEED/LAP Display Mode (Lap Time)
20
SPEED/ODO Display Mode (Odometer)
20
SPEED/TR1 Display Mode (Trip Master 1)
20
SPEED/TR2 Display Mode (Trip Master 2)
21
SPEED/A1 Display Mode (Average Speed 1)
21
SPEED/A2 Display Mode (Average Speed 2)
21
SPEED/S1 Display Mode (Stop Watch 1)
22
SPEED/S2 Display Mode (Stop Watch 2)
22
Controls
24
Fuel Tap (EXC-F, EXC-F SIX DAYS, XCF-W, XC-F)
24
Fuel Tap (SX-F)
24
Opening Filler Cap
24
Closing Filler Cap
25
Choke (EXC-F EU, EXC-F SIX DAYS)
25
Choke (EXC-F AUS, XCF-W, XC-F, SX-F)
25
Shift Lever
25
Foot Brake Pedal
26
Kickstarter
26
Side Stand (EXC-F, EXC-F SIX DAYS, XCF-W, XC-F)
26
Plug-In Stand (SX-F)
26
Steering Lock (EXC-F, EXC-F SIX DAYS)
27
Locking the Steering (EXC-F, EXC-F SIX DAYS)
27
Unlocking the Steering (EXC-F, EXC-F SIX DAYS)
27
General Tips and Hints on Putting into Operation
28
Advice on First Use
28
Running in the Engine
29
Riding Instructions
30
Checks before Putting into Operation
30
Starting
30
Starting up
31
Shifting, Riding
31
Braking
31
Stopping, Parking
32
Refueling
32
Service Schedule (Exc-F, Exc-F Six Days, Xcf-W)
34
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
34
Important Maintenance Work to be Carried out by an Authorized KTM Workshop (as Additional Order)
35
Service Schedule (XC-F, Sx-F)
36
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
36
Important Maintenance Work to be Carried out by an Authorized KTM Workshop (as Additional Order)
37
Service Schedule for Rider
38
Important Checks and Maintenance Work to be Carried out by the Rider
38
Maintenance Work on Chassis and Engine
39
Jacking up the Motorcycle
39
Removing the Motorcycle from the Work Stand
39
Checking the Basic Chassis Setting with the Rider's Weight
39
Compression Damping of Shock Absorber
39
Adjusting High-Speed Compression Damping of the Shock Absorber
39
Adjusting the Low-Speed Compression Damping of the Shock Absorber
40
Adjusting the Rebound Damping of the Shock Absorber
41
Measuring Rear Wheel Sag Unloaded
42
Checking the Static Sag of the Shock Absorber
42
Checking the Riding Sag of the Shock Absorber
43
Adjusting the Spring Preload of the Shock Absorber
43
Adjusting the Riding Sag
44
Removing the Shock Absorber
44
Installing the Shock Absorber
44
Checking Basic Setting of Fork
45
Adjusting the Compression Damping of the Fork
45
Adjusting the Rebound Damping of Fork
46
Adjusting the Spring Preload of the Fork (EXC-F, EXC-F SIX DAYS, XCF-W)
47
Bleeding Fork Legs
47
Cleaning Dust Boots of Fork Legs
48
Loosening the Fork Protection
48
Positioning the Fork Protection
48
Checking Play of Steering Head Bearing
48
Adjusting Play of Steering Head Bearing (EXC-F EU, EXC-F AUS, XCF-W ZA)
49
Adjusting Play of Steering Head Bearing (EXC-F SIX DAYS, XCF-W USA, XC-F, SX-F)
49
Fork Offset (XCF-W USA, XC-F, SX-F)
50
Setting the Fork Offset (XCF-W USA, XC-F, SX-F)
50
Removing the Fork Legs
50
Installing the Fork Legs
51
Removing the Fork Protector
52
Installing the Fork Protector
52
Removing the Lower Triple Clamp (EXC-F SIX DAYS, XCF-W USA, XC-F, SX-F)
52
Removing the Lower Triple Clamp (EXC-F EU, EXC-F AUS, XCF-W ZA)
53
Installing the Lower Triple Clamp (EXC-F SIX DAYS, XCF-W USA, XC-F, SX-F)
53
Installing the Lower Triple Clamp (EXC-F EU, EXC-F AUS, XCF-W ZA)
54
Greasing the Steering Head Bearing
55
Dismounting the Front Fender
55
Installing the Front Fender
55
Removing Headlight Mask with Headlight (EXC-F, EXC-F SIX DAYS, XCF-W ZA)
55
Refitting the Headlight Mask with the Headlight (EXC-F, EXC-F SIX DAYS, XCF-W ZA)
56
Dismount the Start Number Plate (XCF-W USA, XC-F, SX-F)
56
Installing the Start Number Plate (XCF-W USA, XC-F, SX-F)
56
Handlebar Position
56
Adjusting the Handlebar Position
57
Checking Gas Bowden Cable Route
58
Checking Play in the Gas Bowden Cable
58
Adjusting the Gas Bowden Cable Play
59
Checking for Chain Dirt Accumulation
59
Cleaning the Chain
59
Checking the Chain Tension
60
Checking the Chain Tension When Fitting Rear Wheel
60
Checking the Rear Sprocket / Engine Sprocket for Wear
61
Checking Chain Wear
61
Adjusting the Chain Tension
61
Adjusting Chain Tension - after Checking
62
Adjusting Chain Tension - Fitting Rear Wheel
63
Adjusting the Chain Guide (EXC-F, EXC-F SIX DAYS, XCF-W, XC-F)
63
Adjusting the Chain Guide (SX-F)
64
Adjusting Basic Position of Clutch Lever
64
Checking the Fluid Level of Hydraulic Clutch
64
Changing the Hydraulic Clutch Fluid
65
Checking the Brake Discs
66
Checking Free Travel of Hand Brake Lever
66
Adjusting Basic Position of Handbrake Lever (XCF-W, XC-F, SX-F)
66
Adjusting Free Travel of Handbrake Lever (EXC-F, EXC-F SIX DAYS)
67
Checking the Front Brake Fluid Level
67
Adding Front Brake Fluid
67
Checking the Front Brake Linings
68
Removing the Front Brake Linings
68
Installing the Front Brake Linings
69
Changing the Front Brake Linings
69
Checking Free Travel of Foot Brake Lever
70
Adjusting Basic Position of Footbrake Lever
70
Checking the Rear Brake Fluid Level
71
Adding Brake Fluid for the Rear Brake
71
Checking the Rear Brake Linings
72
Removing Rear Brake Linings
72
Installing the Rear Brake Linings
72
Changing the Rear Brake Linings
73
Removing the Front Wheel
74
Installing the Front Wheel
74
Removing Rear Wheel
75
Installing the Rear Wheel
75
Tire Condition Checking
76
Checking Tire Air Pressure
77
Checking Spoke Tension
77
Removing the Battery (EXC-F, EXC-F SIX DAYS, XCF-W, XC-F)
77
Installing the Battery (EXC-F, EXC-F SIX DAYS, XCF-W, XC-F)
78
Recharging the Battery (EXC-F, EXC-F SIX DAYS, XCF-W, XC-F)
78
Removing a Fuse (EXC-F, EXC-F SIX DAYS, XCF-W, XC-F)
79
Replacing the Fuse (EXC-F, EXC-F SIX DAYS, XCF-W, XC-F)
79
Removing the Seat
79
Mounting the Seat
80
Dismounting the Fuel Tank
80
Installing the Fuel Tank
81
Cooling System
81
Checking Antifreeze and Coolant Level
82
Checking the Coolant Level
82
Draining the Coolant
83
Refilling Coolant
83
Glass Fiber Yarn Filling of Main Silencer
83
Removing Main Silencer
84
Installing the Main Silencer
84
Dismounting the Air Filter Box Lid
84
Installing the Air Filter Box Lid
84
Removing the Air Filter
85
Installing the Air Filter
85
Cleaning Air Filter
85
Carburetor - Idle
86
Carburetor - Adjusting Idle
86
Emptying the Carburetor Float Chamber
87
Checking the Engine Oil Level
88
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
88
Draining the Engine Oil
88
Cleaning the Oil Screens
89
Removing the Oil Filter
90
Installing the Oil Filter
90
Filling up with Engine Oil
91
Adding Engine Oil
91
Troubleshooting
92
Cleaning
94
Cleaning Motorcycle
94
Storage
95
Putting into Operation after Storage
95
Technical Data - Engine
96
Capacity- Engine Oil
97
Capacity - Coolant
97
Technical Data - Engine Tightening Torques
98
Technical Data - Carburetor
100
Exc-F, Exc-F Six Days
100
Xcf-W, 250 XC-F Usa
100
Sx-F
100
Technical Data - Chassis
101
Lighting Equipment
102
Tires
102
Capacity - Fuel
102
Technical Data - Fork
103
Exc-F, Exc-F Six Days, Xcf-W
103
250 XC-F Usa
103
250 Sx-F Eu
104
250 Sx-F Usa
104
Technical Data - Shock Absorber
105
Exc-F, Exc-F Six Days, Xcf-W
105
250 XC-F Usa
105
250 Sx-F Eu
106
250 Sx-F Usa
106
Technical Data - Chassis Tightening Torques
107
Wiring Diagram
108
Wiring Diagram (EXC-F EU, EXC-F SIX DAYS)
108
Wiring Diagram (250 EXC-F AUS)
112
Wiring Diagram (XCF-W, 250 XC-F USA)
114
Wiring Diagram (SX-F)
116
Substances
118
Auxiliary Substances
119
Standards
121
Index
122
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