Kohler 6VSG Manuals

Manuals and User Guides for Kohler 6VSG. We have 4 Kohler 6VSG manuals available for free PDF download: Service Manual, Operation Manual, Manual, Installation Instructions Manual

Kohler 6VSG Service Manual (108 pages)

DC Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 22.26 MB

Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
Introduction
9
Service Assistance
11
Section 1 Specifications
13
Introduction
13
Controller Specifications
13
Engine Service
13
Engine Specifications
13
Alternator Specifications
14
Torque Specifications
14
Rectifier Specifications
14
Service View
15
Section 2 Scheduled Maintenance
17
Service Schedule
17
Lubrication System
19
Low Oil Pressure Shutdown
19
Oil Check
19
Engine Oil Recommendation
19
Oil Change Procedure
19
Oil Cooler, 6VSG
20
Resetting the Maintenance Timer
20
Spark Plugs
21
Air Cleaner Service
21
Cooling System
23
Exhaust System
23
Stepper Motor Coupling
23
Engine Starting Battery
24
Fuel System Maintenance
25
Storage Procedure
25
Lubricating System
25
Fuel System
25
Cylinder Lubrication
25
Exterior Preparation
25
Battery
25
Section 3 Controller
27
Introduction
27
Sitetech and Oncue Software
27
Controller Parameters
28
Genset System Menu
28
Notes on Selected Parameters
31
Digital Inputs and Outputs
31
Controller Parameter Table
32
Controller Firmware
37
Controller Replacement
38
Controller Replacement Procedure
38
Controller Setup
40
Voltage Calibration
42
Voltage Calibration Using the Controller Keypad
42
Voltage Calibration Using Sitetech
44
Load (Current) Calibration
46
Calibration Using the VSC Controller Keypad and Menus
46
Calibration Using Sitetech
48
Setting the Oncue Password
49
Section 4 Troubleshooting
51
Introduction
51
Initial Checks
51
Controller Service Access
51
Circuit Protection
51
Oncue Troubleshooting
51
Fuel System Troubleshooting
52
Fault Messages
52
Status Messages
55
Troubleshooting Chart
57
Controller Troubleshooting
64
Section 5 Component Testing and Adjustment
65
Theory of Operation
65
Electrical Output Troubleshooting
65
No to Low Voltage Operation
65
Erratic Voltage Regulation
66
High Voltage
66
Rectifier Testing
66
Stator
68
Voltage Adjustments
69
Voltage Regulator Average Voltage Adjustment
69
Volts/Hz Slope
71
Voltage Regulator Gain
71
Governor System
71
Operation
71
Initial Checks
71
Hunting/Surging
72
Governor System Operation Test
73
Engine Speed Gain Adjustment for the Governor
74
Advanced Speed Control
74
Fault Shutdown Tests
76
Controller Fault Shutdown Functions
76
Fault Shutdown Switches
77
Fuel Systems
78
Fuel Solenoid Valve
79
Fuel Regulators
79
Fuel Conversion, 6VSG
80
Fuel Metering Valve Adjustment
81
Starter Relay
82
Continuity Checks
83
Section 6 Disassembly/Reassembly
85
Initial Steps
85
Disassembly
85
Assembly
89
Section 7 Drawings and Diagrams
91
Appendix A Abbreviations
99
Appendix B Common Hardware Application Guidelines
101
Appendix C General Torque Specifications
102
Appendix D Common Hardware Identification
103
Appendix E Common Hardware List
104

Kohler 6VSG Operation Manual (72 pages)

DC Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 3.06 MB

Table of Contents
3
Safety Precautions and Instructions
5
Introduction
11
Service Assistance
13
Descriptions and Service Views
15
Introduction
15
Engine
15
Generator Set Enclosure
15
Alternator
15
Controller
16
Accessories
18
Carburetor Heater
18
Oncue® Plus Generator Management System
18
Programmable Interface Module (PIM)
18
Communications Kit
18
Oil Makeup Kit
18
Service Views
19
Generator Set Operation
21
Theory of Operation
21
Prestart Checklist
22
Exercising the Generator Set
22
Generator Set Operation
22
Local Starting and Stopping
22
Remote Starting and Stopping
22
Engine Start Crank Cycle
22
Engine Cooldown
23
Automatic Operation
23
Exercise
24
Faults
24
Warnings
24
Shutdowns
24
Resetting the Controller after a Fault Shutdown
25
VSC Controller Operation
27
VSC Generator Set Controller
27
Control and Indicators
27
Controller Keypad
28
LED Indicators
29
LCD Display
29
Controller Power
30
Battery Charging
30
Changing Settings
31
Procedure to Change Settings
31
Setting the Exerciser
33
Setting the Exerciser at Controller Power-Up
33
Changing the Exercise Settings
33
VSC Controller Menus
33
Main Menu
34
Overview Menu
35
Engine Metering Menu
36
Generator Metering Menu
37
Calibration
37
Generator Set Information Menu
38
Genset Run Time Menu
39
Genset System Menu
39
Adjusting the Display Contrast
41
System Parameters for Battery Bank Charging
41
Setting the Exerciser
43
Date and Time Menu
45
Networking Information Menus
46
Networking Status Submenu
47
Networking Configuration Submenu (Oncue® Password)
48
RBUS Information
49
Remote Devices Submenu
50
Programmable Interface Module (PIM) Status Menu
51
Event Log
52
Procedure to View Event History
52
Scheduled Maintenance
53
Service Schedule, 6VSG Models
54
Lubrication System
55
Low Oil Pressure Shutdown
55
Oil Check
55
Engine Oil Recommendation
55
Oil Change Procedure
56
Resetting the Maintenance Timer
57
Spark Plugs
57
Air Cleaner Service
58
Cooling System
59
Exhaust System
59
Engine Starting Battery
60
Storage Procedure
62
Lubricating System
62
Fuel System
62
Cylinder Lubrication
62
Exterior Preparation
62
Battery
62
Troubleshooting
63
Introduction
63
Fault Messages
63
Circuit Protection
63
Controller Internal Circuit Protection
63
Line Circuit Breaker
63
Controller USB Port
63
Troubleshooting
64
Appendix A. Abbreviations
65

Kohler 6VSG Manual (58 pages)

DC Generator Set

Brand: Kohler | Category: Inverter | Size: 5.34 MB

Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
Introduction
9
Service Assistance
11
Section 1 Descriptions and Service Views
13
- Introduction
  13
- Engine
  13
- Generator Set Enclosure
  13
- Alternator
  13
- Controller
  13
  - VSC Controller Features
    13
- Accessories
  14
- Service Views
  15
Section 2 Generator Set Operation
17
- Theory of Operation
  17
- Prestart Checklist
  17
- Exercising the Generator Set
  18
- Generator Set Operation
  18
  - Local Starting and Stopping
    18
  - Remote Starting and Stopping
    18
  - Engine Start Crank Cycle
    18
  - Engine Cooldown
    18
  - Automatic Operation
    18
- Exercise
  19
- Faults
  19
  - Warnings
    19
  - Shutdowns
    19
  - Resetting the Controller after a Fault Shutdown
    20
Section 3 VSC Controller Operation
23
- VSC Generator Set Controller
  23
- Control and Indicators
  23
  - Controller Keypad
    24
  - LED Indicators
    24
  - LCD Display
    25
- Controller Power
  26
- Battery Charging
  26
- Changing Settings
  26
  - Procedure to Change Settings
    26
- Setting the Exerciser
  28
  - Setting the Exerciser at Controller Power-Up
    28
  - Changing the Exercise Settings
    28
- VSC Controller Menus
  30
- Main Menu
  30
- Overview Menu
  31
- Engine Metering Menu
  31
- Generator Metering Menu
  32
  - Calibration
    32
- Generator Set Information Menu
  33
- Genset Run Time Menu
  33
- Genset System Menu
  34
- Date and Time Menu
  37
- Networking Information Menus
  37
- Event Log
  43
  - Procedure to View Event History
    43
Section 4 Scheduled Maintenance
45
- Scheduled Maintenance
  45
  - Service Schedule, 6VSG Models
    46
- Lubrication System
  47
  - Low Oil Pressure Shutdown
    47
  - Oil Check
    47
  - Engine Oil Recommendation
    47
  - Oil Change Procedure
    47
  - Resetting the Maintenance Timer
    48
- Spark Plugs
  48
- Air Cleaner Service
  49
- Cooling System
  50
- Exhaust System
  50
- Engine Starting Battery
  50
- Storage Procedure
  51
  - Lubricating System
    51
  - Fuel System
    51
  - Cylinder Lubrication
    51
  - Exterior Preparation
    51
  - Battery
    52
Section 5 Troubleshooting
53
- Introduction
  53
- Fault Messages
  53
- Circuit Protection
  53
  - Controller Internal Circuit Protection
    53
  - Line Circuit Breaker
    53
- Controller Service Access
  53
- Troubleshooting
  54
Appendix A Abbreviations
55

Kohler 6VSG Installation Instructions Manual (44 pages)

DC Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 6.16 MB

Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
- Exhaust System
  6
- Fuel System
  7
- Hot Parts
  8
Introduction
9
Service Assistance
10
Section 1 Installation
11
- Introduction
  11
- Lifting
  11
- Generator Set Inspection
  12
- Location and Mounting
  12
  - Mounting Area
    12
  - Vibration Isolation
    12
  - Exhaust Requirements
    12
- Dimension Drawings
  12
- Fuel Requirements
  12
  - Fuel Supply
    13
  - Fuel Pipe Size
    13
- Fuel Conversion
  14
  - Fuel Conversion, 6VSG
    14
- Electrical Connections
  15
- Engine Starting Battery
  20
  - Engine Starting Battery Installation Procedure
    21
- Generator Set Accessories
  21
  - Carburetor Heater
    21
  - Oncue® Generator Management System
    22
  - Communications Kit
    22
- Prestart Installation Check
  23
- Set the Exerciser
  23
- Checking Generator Parameters
  24
  - System Voltage
    24
  - Auto Start Volt
    25
  - Auto Stop Load
    25
  - Load Limit
    25
  - Delay (Seconds)
    25
Section 2 Installation Drawings
27
Appendix A Abbreviations
39

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