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SERIAL NUMBER LOCATING .....................................................4
Frame number ........................................................................4
Engine number, Engine type....................................................4
OPERATION INSTRUMENTS .....................................................4
Clutch lever ............................................................................4
Hand decompression lever.......................................................4
Choke lever (EGS)...................................................................5
Hand brake lever.....................................................................5
Speedometer, control lamps (SC) .............................................5
Odometer (SC - USA) ..............................................................5
Speedometer, control lamps (EGS)...........................................5
Ignition lock............................................................................6
Short circuit button (SX)..........................................................6
Combination switch (SC).........................................................6
Combination switch (SC - Aus, SGP) .......................................6
Flasher switch (SC) .................................................................6
Combination switch (EGS) ......................................................7
Emergency OFF switch (EGS)..................................................7
Filler cap .................................................................................7
Fuel ........................................................................................8
Fuel tap...................................................................................8
Choke (SC) .............................................................................8
Hot start device.......................................................................9
Shift lever ...............................................................................9
Kickstarter ..............................................................................9
Foot brake pedal......................................................................9
Handlebar lock........................................................................9
Compression damping of fork ................................................10
Rebound damping of fork ......................................................10
Compression damping of shock absorber................................10
Rebound damping of shock absorber......................................10
Baggage rack .........................................................................10
DRIVING INSTRUCTIONS ........................................................11
PERIODIC MAINTENANCE-SCHEDULE ...................................14
MAINTENANCE WORK ON CHASSIS AND ENGINE ...............15
Removal of seat (SX, SC) .......................................................15
Removal of seat (EGS) ...........................................................15
Tool set.................................................................................16
Breather plugs front fork........................................................16
Check and adjust steering head bearing .................................16
Changing the spring preloading of the shock absorber ............17
Lubricate rear suspension linkage ..........................................17
Checking rubber ring on the WP rear shock absorber.............17
Check chain tension..............................................................18
Correct chain tension ............................................................18
Chain maintenance ...............................................................18
Chain wear ...........................................................................19
General informations about KTM disc brakes .........................19
Checking of free travel at the hand brake lever ......................19
Checking of brake fluid level - front brake..............................20
Refilling the front brake fluid reservoir ...................................20
Check the front brake pads....................................................20
Index
Page
Replacing front brake pads.....................................................20
Changing the basic position of the brake pedal .......................21
Check the rear brake fluid level .............................................21
Refilling the rear brake fluid reservoir ....................................21
Checking the rear brake pads ................................................22
Replacing the rear brake pads ................................................22
Dismounting and mounting the front wheel (SX, SC) .............22
Dismounting and mounting the front wheel (EGS).................23
Dismounting and mounting the rear wheel ............................23
Tyres, air pressure .................................................................24
Checking spoke tension.........................................................25
Battery (A, CH) .....................................................................25
Fuse parking light (A, CH) .....................................................25
Fuse fan (EGS) ......................................................................25
Replacing the headlight bulb (EGS) ........................................26
Replacing the parking light bulb (EGS) ...................................26
Cooling system (SX, SC) ........................................................26
Cooling system (EGS)............................................................27
Coolant level check...............................................................28
Cleaning the air filter.............................................................28
Exhaust system .....................................................................28
Carburetor - Adjust idling (DellOrto)....................................29
Adjust hot start device...........................................................29
Check float level ...................................................................29
Checking axial play of float....................................................29
Adjusting the throttle cable (SX, SC) ......................................30
Adjusting the throttle cable ( EGS).........................................30
Adjusting the choke cable (SX, SC) ........................................30
Adjusting the choke cable (EGS) ............................................31
Adjusting the clutch cable .....................................................31
Engine oil..............................................................................31
Checking the engine oil level.................................................32
Oil circuit (SX, SC) ................................................................32
Changing the engine oil (SX, SC) ...........................................33
Replacing and bleeding the microfilter (SX, SC)......................33
Oil circuit (EGS)....................................................................33
Changing the engine oil (EGS)...............................................34
Changing the fine screen filter (EGS) .....................................34
Changing oil filter..................................................................35
TROUBLE SHOOTING ..............................................................36
CLEANING ...............................................................................38
CONSERVATION FOR WINTER OPERATION ...........................38
STORAGE..................................................................................38
Re-initation after time of storage ............................................38
TECHNICAL SPECIFICATIONS - CHASSIS................................39
TECHNICAL SPECIFICATIONS - ENGINE ...............................40
WIRING DIAGRAMME ................................................APPENDIX
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