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Installation Instructions
Vitola VGA Retrofit
Retrofit Natural Gas burner Vitoflame 200 for Vitola boilers (120V only)
Safety and Installation Requirements
Please ensure that these instructions are read and understood before installation. Failure to comply with the instructions
listed below can cause product/property damage, severe personal injury, and/or loss of life.
Working on the equipment
The installation, adjustment, service
and maintenance of this product must
be done by a licensed professional
heating contractor who is qualified and
experienced in the installation, service,
and maintenance of hot water boilers.
There are no user serviceable parts on
the boiler, burner or control.
NG burner to Vitoflame 200
IMPORTANT
This is not a substitute for the original
Viessmann Vitoflame 200 technical
literature.
This document must be used in
conjunction with the Vitoflame 200
technical literature.
The Vitoflame 200 literature contains
all local/provincial/state safety rules,
codes and regulations, which, if not
followed, may cause property damage
and/or personal injuries/death.
Guidelines: Retrofit Natural Gas
burner Vitoflame 200 for Vitola
boilers. (120V control only)
5352 565 v1.0 07/2008
Ensure main power supply to
equipment, the heating system, and all
external controls has been
deactivated. Close main gas supply
valve. Take precautions in both
instances to avoid accidental
activation of power during service
work.
Vitoflame 200 NG burner is produced
and tested as the burner for Vitola
200 VB2 boilers with the assumption
that combustion air will be supplied
from beneath the original burner hood.
The retrofit burner hood is smaller in
size and therefore final burner
adjustment (air gate) is necessary.
The retrofit burner can be used only
with a 120V Viessmann control,
which has a 7-pole 41 plug on the
burner cable for direct connection to
the Viessmann 120V boiler control.
Vitola boilers model/size
BEA
VNE
18
18
22
22
33
33
35
40
46
50
58
63
Parts supplied:
Vitoflame 200 burner VGA-series
Retrofit burner hood for Vitoflame 200
Support bracket (extension bolt)
It is not permissible to perform service
work on any component part ensuring
safe operation of the heating system.
When replacing parts, use original
Viessmann or Viessmann approved
replacement parts.
Input
BTU/h
VBC
18
90000
22
116000
33
146000
40
185000
50
238000
63
300000
Part No. 7134 (431 to 436)
Part No. 7817 237
Part No. 7820 960
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Summary of Contents for Viessmann Vitola VGA Retrofit
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Page 1: Installation Instructions
Vitoflame 200 technical literature. The retrofit burner can be used only The Vitoflame 200 literature contains with a 120V Viessmann control, all local/provincial/state safety rules, which has a 7-pole 41 plug on the codes and regulations, which, if not... -
Page 2: Installation
Installation NG burner to Vitoflame 200 (continued) Older Vitola boilers, BEA series, have boiler doors with only a four-bolt pattern for mounting the burner. Newer boilers, VNE and VBC series, have doors with a three- and four-bolt mounting pattern. The Vitoflame 200 mounting plate can be easily converted to the four-bolt mounting pattern (Fig.1 and 2). - Page 3 Installation NG burner to Vitoflame 200 (continued) 1. Turn off power to the boiler and shut off fuel line. 2. Remove old burner. 3. Open boiler door. 4. Remove combustion chamber. 5. Clean out the boiler. 6. Inspect combustion chamber. 7.
- Page 4 Installation NG burner to Vitoflame 200 (continued) 11. Connect gas train to burner and support gas train with supplied bracket as per the Vitoflame 200 supplied technical literature. 12. Install supplied double acting barometric MG1 vent damper on vent connector. 13.
- Page 5 Installation NG burner to Vitoflame 200 (continued) 18. Remove blank screw from front burner plate and replace it with support bracket - extension bolt (Fig. 7 and 8). 19. Fire the burner and make final burner adjustment using combustion analyzer. 20.
- Page 6 Installation NG burner to Vitoflame 200 (continued) 23. Attach burner hood to burner (Fig. 9). IMPORTANT Sometimes the installer may experience some fitting difficulties with the gas pipe passing through the cut-out opening in the retrofit burner hood. In this case, the cut- out opening may require slight filing with a half round file (Fig.
- Page 7 Vitoflame 200 burner. Fig. 11 If a power vent system is used, it Tighten burner hood to burner. must be integrated and calibrated for new installation. Contact Viessmann for more information. Fig. 12 Side view of wiring harnesses.
- Page 8 Viessmann Manufacturing Company Inc. Viessmann Manufacturing Company (U.S.) Inc. 750 McMurray Road 45 Access Road Waterloo, Ontario • N2V 2G5 • Canada Warwick, Rhode Island • 02886 • USA Tel. (519) 885-6300 • Fax. (519) 885-0887 Tel. (401) 732-0667 • Fax (401) 732-0590 www.viessmann.com •...