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Installation and Operating
Instruction Supplement
Use in conjunction with the original technical literature supplied by Riello
Riello Burner
Gas or Oil-Fired Burner
for use with Vitola 200 boiler
Heating input
83 to 300 MBH
24 to 88 kW
Riello Burner
IMPORTANT
Read and save these instructions
for future reference.
5265 665 v2.5 12/2009
WARNING
If the information in this manual is not followed
exactly, a fire or explosion may result causing
property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable
liquids in the vicinity of this or any other
appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliances.
Do not touch any electrical switches, do not
use any phone in your building.
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the
fire department.
Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.
WARNING
Improper installation, adjustment, and/or
operation could cause carbon monoxide
poisoning resulting in injury or loss of life.
This product must be installed and serviced by a
professional service technician who is
experienced and qualified in hot water boiler
installation and gas combustion.
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Related Manuals for Viessmann Riello
Summary of Contents for Viessmann Riello
- Page 1 Installation and Operating Instruction Supplement Use in conjunction with the original technical literature supplied by Riello Riello Burner Gas or Oil-Fired Burner for use with Vitola 200 boiler Heating input 83 to 300 MBH 24 to 88 kW Riello Burner...
- Page 2 Viessmann equipment. " Please see section WARNING WARNING entitled “Important Regulatory and...
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Page 3: Table Of Contents
Contents Page Important Regulatory and Installation Requirements Safety ..Set-up Product Delivery ............... Mounting Burner . -
Page 4: Important Regulatory And Installation Requirements
Product Delivery Riello burners shipped by Viessmann are factory tested and calibrated on the correct boiler size using combustion analysis equipment. Product delivery H Carton with gas or oil burner... -
Page 5: Mounting Burner
Set-up Mounting Burner Installation 1. Remove burner from carton. The universal mounting flange has been installed on the burner at the factory. Fig. 1 Installing burner 2. Mount burner as shown in Figs. 1 and 2. Fig. 2 Securing burner flange to combustion chamber door... -
Page 6: Burner Set-Up - Gas
Honeywell gas solenoid valve V8295 N.C. (24 V operated) Dungs MVD-LE model 200 G200= MVD-LE 205/6 (24 V) G400= MVD-LE 207/6 (24 V) Gas burner manifold test point Field Supplied Viessmann Supplied " Fig. 3 Gas train... - Page 7 Dungs gas valve. Ignition electrode and/or ionization (flame) rod is not set within specified range, adjust setting by referring to original Installation Instructions of Riello burner. Fig. 4 Fig. 5 MVD-LE valve, side view MVD-LE valve, top view Flow adjustment cap...
- Page 8 Air/gas ratio No. IMPORTANT WARNING Flue gas temp. Each Riello gas burner has a different level: % If necessary, manifold pressure must be manifold pressure. When replacing a adjusted to make sure burner is firing at gas valve, a manometer and level: ppm nominal input.
- Page 9 The differences in orifice size for the VB2-18, -22 cause the manifold pressure adjustment information in the Riello 40-(N,P)200 manual to be not 8 mm applicable. Use the manifold pressures in this manual as a starting point for H: 15.8 mm...
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Page 10: Burner Set-Up - Oil
Set-up Burner Set-up - Oil The oil burner is provided with its own oil filter and built-in flow check valve. The flow check valve is located in the return, and a manual shut-off is located in the supply. One-pipe systems 1. - Page 11 Fig. 8 Front-mounting support bracket 3. Mount filter and check valve assembly to mounting bracket (Fig. 9). Filter is disposable type and must be replaced with the filter cartridge supplied by Viessmann. Fig. 9 Mounting filter and check valve assembly...
- Page 12 Blue: return (connection with the check valve). Fig. 10 Connect oil supply and return lines The Riello burner shipped by Viessmann comes with the bypass plug already installed, ready for two-pipe connection. For a one-pipe system (gravity system where the oil tank is above the burner) use the copper tee provided.
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Page 13: Oil Cartridge Assembly
IMPORTANT burner to the male plug of the Vitotronic control. See Fig. 13. Refer to Riello instructions for adequate fuel supply pipe sizing and sequence of Installation Instructions burner operation. Riello gas or oil burner Ensure an adequate supply of fresh combustion and ventilation air for safe operation. -
Page 14: Start-Up Information
DO NOT START THE BURNER The CO concentration should be as acceptable combustion results under UNLESS THE COMBUSTION shown on the Viessmann quality control local conditions of the installation. CHAMBER DOOR IS SECURED IN burner test results. If the CO PLACE. -
Page 15: Technical Data
= TIME (sec.) for 0.01 m natural pressures other than the stated values can cause unsafe conditions. Viessmann strongly recommends the installation of an approved type CO detector in the vicinity of any gas burning equipment. Observe national and/or local code requirements. If in... - Page 16 = TIME (sec.) for 0.01 m propane pressures other than the stated values can cause unsafe conditions. Viessmann strongly recommends the installation of an approved type CO detector in the vicinity of any gas burning equipment. Observe national and/or local code requirements. If in...
- Page 17 In multiple-boiler installations, a booster pump may be required. F10 burners for use with Vitola 200 VB2-50, VB2-63 The F10 as supplied by Viessmann uses the 10” long tube and a special turbulator disc and end cone unique to Viessmann. Order replacements from semi-flange Viessmann only.
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Page 18: Wiring Diagram
Install the boiler as described in its technical documentation before installing or operating the burner. Vitotronic boiler control IMPORTANT Riello burner 120 VAC, 60 Hz, 2.5 A 120 VAC is supplied to burner via Burner plug-in connector plug-in connector. Do not connect (male and female) additional 120 VAC to burner. - Page 19 WMO-1 switch to burner base. case the vent system becomes Use nominal ½” electrical knockout blocked. provided on Riello plate for connectors. If necessary, relocate wiring harness strain relief to other IMPORTANT electrical opening provided.
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Page 20: Maintenance Record
Appendix Maintenance Record Start-up Maintenance/Service Maintenance/Service Maintenance/Service Maintenance/Service Maintenance/Service Maintenance/Service Maintenance/Service Maintenance/Service Maintenance/Service Service binder Maintenance WARNING 1. File all Parts Lists, Operating and Before each heating season begins, Neglecting to perform necessary Service Instructions in the Service have the following service and maintenance can cause unsafe Binder. - Page 21 Appendix Notes...
- Page 22 Appendix Notes...
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Page 23: Lighting Instructions
Operation Lighting Instructions FOR YOUR SAFETY READ BEFORE OPERATING W A R N I N G: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance does not have a pilot. It is equipped C. - Page 24 +60 +140 +70 +158 +80 +176 +90 +194 +100 +212 +110 +230 Viessmann Manufacturing Company (U.S.) Inc. Viessmann Manufacturing Company Inc. 45 Access Road 750 McMurray Road Warwick, Rhode Island • 02886 • USA Waterloo, Ontario • N2V 2G5 • Canada Tel.