Related Manuals for Viessmann KOB PYROMAT DYN 45
Summary of Contents for Viessmann KOB PYROMAT DYN 45
- Page 1 Instructions for Assembly and Installation PYROMAT DYN 45 to DYN 85 Please keep safe! 5726 786 GB 10/2009 Version: 0.1...
- Page 2 © by Köb Holzheizsysteme GmbH Flotzbachstraße 33 A-6922 Wolfurt All rights reserved, including photomechanical re- production and storage in electronic media. Viessmann Group...
- Page 3 General information Technical standing Information documented Important information Safety information Official permits Standards and regulations The structural surroundings of the burner Heating room requirements The chimney connection Transport and installation De-ashing, cleaning the heat exchanger and the exhaust blower The light barriers The casing The water installations The safety equipment...
-
Page 4: General Information
1 General information Germany: Only specialists may set up and put into operation German Federal Emissions Control Act Köb solid fuel burners. This will rule out any faulty installation or initial start-up. These instructions "Small Furnaces Ordinance, 1 German Federal are therefore limited to important technical data, Emissions Control Act"... -
Page 5: The Structural Surroundings Of The Burner
3 The structural surroundings of 4 Transport and installation the burner The transport lug (1) is in the ash pan on delivery and for transport purposes can be screwed in at Existing national building ordinances in this the top of the burner in place of the inspection win- connection must always be complied with. - Page 6 The exhaust gas de-duster (option) is mounted on Screw the lid tight to the motor and rod assembly the rear of the boiler. and connect the electric line. Run the squared shaft end from the de-ashing agi- tator through the drilled hole in the grate (2) into the receptacle for the shaped pipe.
- Page 7 The light barriers The casing The casing can be removed if necessary for posi- tioning. Light barrier, ember monitoring system, receiver (EO98VB3S770) Abbreviated designation: B 1G.2 Transmitter (SO983S769) Abbreviated designation: B2.1 and on the opposite side Light barrier, metering container Receiver (EO98VB3S770) Open the refill access lid (1), unscrew screws for Abbreviated designation: B2.2...
-
Page 8: The Water Installations
5 The water installations Here we refer to the standards and regulations cited in this document. The safety equipment The safety equipping for the heating installation should be carried out by the installing heating en- gineer authorised to do so. See Spec Sheets 3950-x for examples Expansion The water volume enlarged by the storage units... -
Page 9: The Electrical Installations
6 The electrical installations 7 Fire protection The fire protection regulations for wood heating systems vary for each specific country. The positioning of the control mod- ule and control system module (option) The regulations valid for the respective place of The installing electrical firm should mount the con- installation must be complied with. - Page 10 7.1.4 Automatically Triggering Extinguishing 7.2.3 Rotary valve, type MBS System for the Burner Auger = ATEBA If the remnant wood is put into the fuel storage A water extinguishing system on the feed auger is space with blowers, then due to the pressurisation, available as an option.
-
Page 11: Filling The Heating System
8 Initial Start-up 7. The sensor for the extinguishing valve (option) The first start-up of operation for a newly installed is firmly mounted on the pipe for the feed au- facility may only be carried out by Köb Holz- ger. heizsysteme GmbH or another trained specialist. - Page 12 Spec Sheet 3950-1 Wood-burning Pyromat-DYN Installation, closed system 2009-03-01_GB Pyromat-DYN Note: To reliably prevent burner corrosion caused by condensation of exhaust gases, the burner outlet temperature must not by any means be below 65°C. To do so, a burner circuit pump should be provided with a modulating valve as per the diagram.
- Page 13 Spec Sheet 3950-2 Wood-burning Pyromat-DYN Installation, closed system 2009-03-01_GB a) Safety equipment provided by the installing heating engineer SV... Safety valve, pressure set max. 3.0 bar, homologated component as per DIN 3440 Nominal width of the valve for the connecting line and the exhaust pipe as per DIN 4751, Part 2 TS...
- Page 14 Spec Sheet 3950-3 General Terms of Delivery Installation, open system 2009-03-01_GB Pyromat-DYN Note: To reliably prevent burner corrosion caused by condensation of exhaust gases, the burner outlet temperature must not by any means be below 65°C. To do so, a burner circuit pump should be provided with a modulating valve as per the diagram.
- Page 15 Spec Sheet 3950-4 General Terms of Delivery Installation, open system 2009-03-01_GB a) Safety equipment provided by the installing heating engineer TS... Thermal run-off safety valve R ¾", homologated component, opening temperature 95-100°C, (safety heat exchanger built into the burner) This is not prescribed for open systems. However, we recommend installing one. KW...
-
Page 16: Fire-Extinguishing Equipment
Spec Sheet 4550-1 Fire-extinguishing Equipment K-SLE; K-SLV Installation 2009-03-01_GB a) Fire-extinguishing System for Burner Slide-in Module, Art. No. K-SLE / 7387785 Note: Pyromat-DYN has an extra charge with Art. No. K-SLE (see Spec Sheet 4500) With PYROT and PYRTEC this is included in the burner article. N25 level monitoring system •... - Page 17 7388202 seals Choice of the pump manufacturer and pump type remains a reservation of our purchasing department or the engineering department, Viessmann. Note: No individual deliveries of Z.. products! Z.. products are only delivered together with an entire system. Köb Holzheizsysteme GmbH, Flotzbachstr. 33, A-6922 Wolfurt, Tel. +43/5574/6770-0, Fax 65707, E-Mail: office@kob.cc...
- Page 18 Spec Sheet 4600-2 Water-bearing Components Heat Distribution 2009-03-01_GB Wall-mounted Manifold 65-2 [Art.-No. LVW-65-2 / 7387823] Wall-mounted Manifold 65-3 [Art.-No. LVW-65-3 / 7388040] Wall-mounted heat distributor; forward- and return-flow distributor packed with intermediate insulation (chamber size 55 mm x 55 mm); distributor insulated all around and covered with powder coated steel plates. Special design for Siemens motor-operated valves, models VXG 25/ SSY 319 (Art.
- Page 19 Spec Sheet 4600-3 Water-bearing Components Heat Distribution 2009-03-01_GB Heating Group for Heat Distributor NW 25 [Art. No. LH-25 / 7387988] A heating group for mounting on manifold models LVW and LVK, without pump, consisting of: Motor valve, Siemens VXG 48.25/SSY 319 for precise control behaviour and leak-free closing without leakage losses One ball valve with screwed connection for mounting on motor valve VXG 48.25/SSY 319, with pump connection on bottom...
- Page 20 Spec Sheet 3010-1 Burner System Loader System PYROMAT-DYN 2009-03-01_GB Description: The PYROMAT-DYN is a boiler with patented double combustion chamber. Which means that the burner system enables optimized operation with automatic loading (shavings, chippings from waste wood, wood chippings, max. W35; G50) and may also be used with logs.
- Page 21 Spec Sheet 3010-2 Burner System Loader System PYROMAT-DYN 2009-03-01_GB Schematic diagram with ECOTRONIC DYN with reduced log operation (standard with accumulator as hydraulic switcher) control system module ECO-RM-00 heat consumer control accumulator as module hydraulic switcher KÖB < > accumulator additional heat generator Pyromat-DYN...
- Page 22 Spec Sheet 3010-3 Burner System Loader System PYROMAT-DYN 2009-03-01_GB Technical data: Boiler PYROMAT-DYN.. Trade name KPM-DYN-45 KPM-DYN-65 KPM-DYN-85 Art. No.: 7387408 7387860 7388033 Performance data operation with logs Nominal heat output [kW] Max. log length [m] Firebox volume [l] Burner efficiency rate [%] 91.7 91.5 91.3...
- Page 23 Spec Sheet 3010-4 Burner System Loader System PYROMAT-DYN 2009-03-01_GB Dimensional drawing: front view rear view side view (opposite slide-in module) top view Feed auger available either left or right turning. Right design shown Köb Holzheizsysteme GmbH, Flotzbachstr. 33, A-6922 Wolfurt, Tel. +43/5574/6770-0, Fax 65707, E-Mail: office@kob.cc Subject to technical changes...
- Page 24 Spec Sheet 3010-5 Burner System Loader System PYROMAT-DYN 2009-03-01_GB Table of dimensions: KPM-DYN-45 KPM-DYN-65 KPM-DYN-85 Pyromat-DYN [Art. No.] 7387408 7387860 7388033 Forward flow, connection Bsp R 1¼" R 1¼" R 1½“ Return flow, connection Bsp R 1¼" R 1¼" R 1½“ Safety valve Bsp connection R ½“...
- Page 25 Spec Sheet 3110-1 Accessories for PYROMAT-DYN Conducting Exhaust Gas / Cleaning 2009-03-01_GB Reducer for Exhaust Gas Connection 180 [Art. No. KPM-RD-180 / 7387892] Reducer for Exhaust Gas Connection 160 [Art. No. KPM-RD-160 / 7387961] This reduces exhaust gas connection from D 200 mm to D 180 mm or 160 mm (plug-in extension by 100 mm). Note: Only for burner systems Pyromat 45, 65 Exhaust Fan Intake Port, 90°...
- Page 26 Spec Sheet 4000-1 ECOTRONIC Heating Control Unit Equipping 2009-03-01_GB Controllers possible in the Ecotronic for PYROMAT-ECO, PYROMAT-DYN and PYROT Type of Designation Art. No. Push- Number of Number Spec controller buttons controllers Sheet sensors Heat generator, single ECO-KE 4030 Heat generator, gliding ECO-KG 4030 Controllers for...
- Page 27 Spec Sheet 4020-1 ECOTRONIC - Heating Control Unit Module Extension, Data Transmission Lines 2009-03-01_GB Control Module with Extended Control System [Art. No. ECO-BM00 / 7387957] The ECOTRONIC is a decentral microprocessor system where different modules can be connected to one another with one data line (CAN-BUS).
- Page 28 Spec Sheet 4020-2 ECOTRONIC - Heating Control Unit Module Extension, Data Transmission Lines 2009-03-01_GB Example of how to connect the CAN-BUS cables for the PYROMAT-DYN: Version 1: Control module in the heating room Operating Control module Module 1 KÖB < >...
- Page 29 Spec Sheet 4020-3 ECOTRONIC - Heating Control Unit Module Extension, Data Transmission Lines 2009-03-01_GB Example of how to connect the CAN-BUS cables for the PYROT: Operating Control Control module Module 1 Module 2 KÖB < > Control cabinet PYROT Control system module 1-3 possible Visualization with PC –...
- Page 30 Spec Sheet 4030-1 ECOTRONIC - Heating Control Unit Auxiliary Heat Generators 2009-03-01_GB Description: Controller for Heat Generator, single [Art. No. ECO-KE / 7388036] Immediately after heat is taken from the accumulator to cover a heat requirement (stand- alone operation), an additional heat generator is automatically connected. Loading of the storage accumulator can only be loaded using the PYROMAT.
- Page 31 Spec Sheet 4030-2 ECOTRONIC - Heating Control Unit Auxiliary Heat Generators 2009-03-01_GB Description: Controller for Heat Generator, parallel KP0 [Art. No. ECO-KP0 / 7387923] Either individually or together with the biomass boiler, the auxiliary heat generator supplies the heat accumulator, executed as a hydraulic switcher. The triggering is carried out such that the additional heat generator covers the peak required, and the biomass boiler does so for the base load, the sluggishness of the biomass boiler being taken into account.
- Page 32 Spec Sheet 4040-1 ECOTRONIC - Heating Control Unit Heat Consumers 2009-03-01_GB Controller for Room Heating Units [Art. No. ECO-H / 7379402] A weather-guided heating control system with a digital timer for lowerable operation according to daily or weekly schedules, with pump control system, frost-protection function, ECO mode and limited flow temperature.
- Page 33 Spec Sheet 4040-2 ECOTRONIC - Heating Control Unit Heat Consumers 2009-03-01_GB Controller for Air Heater [Art.-No. ECO-L / 7387825] The boiler storage system supplies the air heaters with maximum flow temperature. The fans are switched by switches or controllers provided by the customer. The flow rate for the heating water is controlled by the return flow temperature and so adjusted to the heat output of the air heater (quantity control).
- Page 34 Spec Sheet 4050-1 ECOTRONIC Heating Control Unit Solar Energy 2009-03-01_GB Controller for Solar Domestic Water Heater [Art. No. ECO-S1 / 7387818] Application for simple solar systems as a single-circuit controller for heating the domestic water in the solar domestic water heater (Art. No.: WSS-...).
- Page 35 Spec Sheet 4050-2 ECOTRONIC Heating Control Unit Solar Energy 2009-03-01_GB B28.1 accumulator- accumulator- B28.3 Pyromat B28.2 example: I. solar collector 2 accumulators in series II. solar station with solar pump III. thermostatic water mixer IV. plate heat exchanger example: 1. solar pump 3 accumulators in series 2.
- Page 36 Spec Sheet 4090-1 ECOTRONIC - Heating Control Unit Visualisation & Remote Maintenance 2009-03-01_GB Visualisation of Pyromat Internally [Art.-No. ECO-VIM / 7387780] Visualisation of Pyrot Internally [Art.-No.ECO-VIR / 7387839] All the data is conducted to the PC by a data transmission line (max. 30 m) to the PC via the serial interface RS 232 on the control module.
-
Page 37: Installation Services
Spec Sheet 1120-1 Installation Services 2009-03-01_GB Installation (one fitter with helper provided by the customer) [Art. No. IMO-1 / 7387750] Performance provided by the contractor (supplier): Furnishing the entire scope of the delivery. Installing the burner system, incl. all the machinery parts and facility components contacted by fuel and exhaust gas for the scope of delivery cited. - Page 38 Spec Sheet 1120-2 Installation Services 2009-03-01_GB Installation (two Köb fitters) [Art. No. IMO-2 / 7387676] Performance provided by the contractor (supplier): Furnishing the entire scope of the delivery. Installing the burner system, incl. all the machinery parts and facility components contacted by fuel and exhaust gas for the scope of delivery cited. Also included is the installation of all the switches, probes and sensors supplied (exceptions: weather sensors and heat consumers).
- Page 39 Spec Sheet 1010-1 Wood fuels Minimum requirements - notices 2009-03-01_GB A prerequisite for approval is the express permission for such by the public authority responsible. For claims to the warranty according to Section 11 of our General Terms and Conditions of Delivery, wood fuels have to meet the following conditions.
- Page 40 Spec Sheet 1010-2 Wood fuels Minimum requirements - notices 2009-03-01_GB 4.2) Chips not from the forest; origin as per 3.2, 3.3, 3.4; briquettes, origin as per 3.3 Size essentially as per ÖNORM M 7133 G50, additionally, however: - Fraction of one-offs max. 5% with cross-section of max. 5 cm² up to a length of max. 16 cm - Frayed surface by chopping tools (shredders) or slow-running choppers - Briquettes, diameter max.
- Page 41 Spec Sheet 1000-1 General Terms of Delivery 2009-03-01_GB 3. The supplier is entitled to withhold I. Liability on Orders of Confirmation, Altering and Cancel- the delivery if the agreed payment conditions have not been ling Orders fulfilled by the purchaser. 1.
-
Page 42: General Terms Of Delivery
Spec Sheet 1000-2 General Terms of Delivery 2009-03-01_GB c) invoice the buyer with the entire out- X. Notices of defects for defects not discovered on receipt of standing amount for immediate settlement the goods d) interest at standard bank rates The purchaser must give notice of defects identifiable on re- add the usual bank interest rates t the outstanding amount or ceipt (analogous procedure as in Pt. -
Page 43: Ec Declaration Of Conformity
EC-Declaration of Conformity The Pyromat-DYN with the models: Pyromat-DYN 45, 65 and 85 were developed, constructed and manufactured solely by: Köb Holzheizsysteme GmbH Flotzbachstraße 33 A-6922 Wolfurt The Pyromat-DYN with manual and automatic loading meets the requirements applicable to it in the following directives: 98/37/EC Machine Directive 73/23/EEC Low Voltage Directive... - Page 44 Köb Holzheizsysteme GmbH Flotzbachstrasse 33 A-6922 Wolfurt Tel +43 55 74 / 67 70-0 Fax +43 55 74 / 65 7 07 office@kob.cc, www.kob.cc Viessmann Group www.viessmann.com...