Transmission Lubrication - Polaris 2007 Sportsman 500 EF Service Manual

Transmission Lubrication

Transmission - Specified Lubricant:
Polaris AGL Gearcase Lubricant
(Gallon - PN 2873603) (12 oz. - PN 2873602)
Transmission - Capacity:
32 oz. (948 ml)
Transmission Drain / Fill Plug Torque:
20-25 ft.lbs. (27-34 Nm)
The transmission lubricant level should be checked and changed
in accordance with the maintenance schedule.
To check the level:
1. Be sure vehicle is level before proceeding
2. Clean around fill plug area.
3. Remove fill plug located on the left side of the ATV.
4. Fluid should be filled to bottom of fill plug hole threads.
Add the proper lubricant as required to bring level into
operating range as shown.
5. Install the check plug and torque it to specification
=
= T
Oil Fill Plug
Oil Fill Level-
Bottom Fill Plug
Hole Threads
To change lubricant:
1. Place a drain pan beneath the transmission oil drain plug
area.
2. Clean around the drain plug and remove the drain plug and
wipe the magnetic end clean to remove all accumulated
metallic filings.
Drain Plug
3. After the oil has drained completely, install a new sealing
washer (if installed) and install the drain plug. Torque to
specification.
4. Add the proper lubricant through the fill plug hole until the
oil level is to the bottom of the fill plug hole threads. Do
not overfill.
5. Check for leaks.
MAINTENANCE
Oil Fill Plug
Oil Fill Level-
Bottom Fill Plug
Hole Threads
2.13
2