Standard Driven Clutch; Disassembly; Inspection - Polaris 2007 Sportsman 500 EF Service Manual

CLUTCH SYSTEM

STANDARD DRIVEN CLUTCH

Disassembly

1. Using special tool PN 8700220, apply and hold downward
pressure on the outer spring retainer and remove the snap
ring (A).
A
CAUTION
Wear eye protection when working with spring
tensioned components to avoid serious injury.
2. With snap ring (A) removed and spring pressure relieved,
remove the outer retainer (B) and spring (C).
6.34
B
C
3. Separate the clutch sheaves by pulling upward while
rotating the inner sheave.

Inspection

1. Inspect both the inner and outer sheave surfaces. Replace
the entire clutch assembly if worn, damaged or cracked.
2. Inspect the inner sheave helix (E) and spring retainer (F)
for signs of wear.
3. Remove the inner spring retainer (F) from the inner sheave
and inspect for signs of wear.
E
F