Headlight Pod Exploded View - Polaris 2007 Sportsman 500 EF Service Manual

Headlight Pod Exploded View

Worklight Switch
Instrument
Cluster
ETC
Disassembly
• Remove two side Phillips screws (A)
• Remove one rear Phillips screw (B)
• Lift top half of pod
• Disconnect instrument cluster wire connectors
• Disconnect work light switch connector
• Disconnect 12Vdc power plug (G)
• Disconnect headlight harness
• Remove ignition switch (C) and choke cable (D)
• Remove headlight (F) with adjuster
• Remove two screws securing bottom half of pod (E)
BODY / STEERING / SUSPENSION
B
A
F
A
C
E
C
Assembly
• Install bottom of pod onto handlebar and secure to
brackets
• Install key switch, choke cable, and headlight
• Connect 12Vdc power outlet (where applicable)
• Connect headlight
• Connect instrument cluster connectors to instrument
cluster
• Install top of pod onto bottom half, making sure
interlocking tabs mate properly
• Install two side Phillips screws
• Install one rear Phillips screw
• To adjust headlight, refer to procedure outlined in
Chapter 2
Brake
Clean knurling when
repositioning handlebars
G
D
Wheel Speed Sensor - Sportsman
(X2 Speed Sensor Located on Transmission)
5
5.15