Speedometer Removal; Speedometer Installation - Polaris 2007 Sportsman 500 EF Service Manual

ELECTRICAL

Speedometer Removal

1. Remove the three screws that secure the headlight pod
cover and disconnect the wire connectors from the
instrument cluster.
2. Push the instrument cluster out from the backside of the
pod, while securely holding the pod.
Bezel
Push Instrument
Cluster Outward
NOTE: Do not remove the rubber grommet in the
pod. Only remove the rubber grommet if necessary.
The bezel is a snap-on assembly and is a serviceable
part.
10.18
Instrument Bezel
Rubber Mount
Pod

Speedometer Installation

1. Spray a soap and water mixture onto the outer surface area
of the instrument cluster. This will help the instrument
cluster slide into the pod assembly more easily.
2. Be sure the rubber grommet inside the pod is fully installed
and that the indexing key is in the headlight pod keyway.
3. Hold the pod assembly securely and insert the instrument
cluster into the pod assembly. Twist the instrument cluster
gently in a clockwise motion to properly seat the instrument
cluster into the pod assembly. Apply pressure on the bezel
while pressing down on the instrument cluster.
NOTE: Do not allow alcohol or petroleum products
to come in contact with the instrument cluster lens.
Align