Rear Drive (Cv) Shaft; Removal - Polaris 2007 Sportsman 500 EF Service Manual

Atv polaris 2007 sportsman 450 / 500 efi / 500 x2 efi
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Lower Control Arm Bolt Torque:
50 ft. lbs. (68 Nm)
4.
Lift bearing carrier until top aligns with upper control arm.
Install and torque upper control arm bolt and torque to
specification.
5.
Pull drive shaft outward and install hub onto driveshaft
splines.
6.
Install cone washers with domed side facing outward.
7.
Install retainer nut, wheel and wheel nuts.
8.
Remove jackstand and torque axle nut and wheel nuts to
specification.
Wheel Nut Torque:
See "Torque Table" on page 7.2.
Hub Nut Torque:
80 ft. lbs. (109 Nm)
9.
Install a new cotter pin. Tighten nut slightly to align holes
if required.
= T
= T
= T

REAR DRIVE (CV) SHAFT

Removal

1.
Remove rear hub, see "REAR HUB REMOVAL".
2.
Remove upper carrier bolt. Tip hub outward and remove
shaft from carrier.
3.
Pull sharply outward to remove shaft from transmission.
Install a new lock ring upon assembly.
Pull outward sharply to remove
from transmission
FINAL DRIVE
Lock Ring
7.35
7

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