Assembling The Starter Motor; Installing The Starter Motor - Yamaha 2012 TMAX XP500A Service Manual

6. Check:
• Gear teeth
Damage/wear → Replace the starter
motor assembly.
7. Check:
• Bearing
Damage/pitting → Replace the starter
motor assembly.
EAS24800

ASSEMBLING THE STARTER MOTOR

1. Install:
• Insulator "1"
TIP
Install the insulator so that the slot "a" is posi-
tioned as shown in the illustration.
1
2. Install:
• Starter motor yoke "1"
• Starter motor rear cover "2"
• Starter motor front cover "3"
TIP
• Align tab "a" of the starter motor rear cover
with notch "b" of the starter motor yoke.
• Align the match mark "c" on the starter motor
yoke with the match mark "d" on the starter
motor front cover.
a
5-38
ELECTRIC STARTER
EAS24810

INSTALLING THE STARTER MOTOR

1. Connect:
• Battery negative lead "1"
TIP
Make sure that the battery negative lead "1"
does not touch the starter motor bolt "2".
2
1