Installing The Rear Brake Lock Caliper - Yamaha 2012 TMAX XP500A Service Manual

5. Install:
• Shaft L "1"
• Piston adjusting bolt "2"
• Locknut "3"
Recommended lubricant
Silicone grease
Locknut
22 Nm (2.2 m·kgf, 16 ft·lbf)
Left-hand thread
6. Adjust:
• Piston adjusting bolt
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a. Tighten shaft L manually until it touches the
locknut.
b. With shaft L fastened, turn and adjust the
piston adjusting bolt so that the length "a"
between the end of shaft L and the end of
the piston adjusting bolt is changed to 19
mm (0.75 in).
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7. Install:
• Boot
• Rear brake lock caliper arm
TIP
• Check that the boot is installed correctly.
• Install rear brake lock caliper arm "1" in the
position closest to cable holder "2".
8. Install:
• Rear brake lock adjusting nut
• Cap
Rear brake lock adjusting nut
15 Nm (1.5 m·kgf, 11 ft·lbf)
9. Install:
• Rear brake lock pads
ECA59C1405
After installing the rear brake lock pad to
the caliper, check that the pad rotates
smoothly.
EAS59C1406
INSTALLING THE REAR BRAKE LOCK
CALIPER
1. Install:
• Rear brake lock caliper "1"
• Rear brake lock caliper bolts "2"
Rear brake lock caliper bolt
23 Nm (2.3 m·kgf, 17 ft·lbf)
• Rear brake lock spring "3"
• Pin "4"
• Rear brake lock cable adjusting nut "5"
2. Adjust:
• Rear brake lock cable length
Refer to "ADJUSTING THE REAR
BRAKE LOCK CABLE" on page 3-17.
4-67
REAR BRAKE