New Buck Corporation COMBO COAL & WOOD STOVE Owner's Manual

For burning bituminous / anthracite coal or hard, seasoned natural wood

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COMBO COAL & WOOD STOVE
OWNER'S MANUAL
FOR BURNING BITUMINOUS / ANTHRACITE COAL OR
HARD, SEASONED NATURAL WOOD

SAFETY NOTICE

IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR
YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS. THE AUTHORITY HAV-
ING JURISDICTION ( SUCH AS
MUNICIPAL BUILDING DEPARTMENT, FIRE DEPART-
MENT, FIRE PREVENTION BUREAU, ect.) SHOULD BE CONSULTED BEFORE INSTALLA-
TION TO DETERMINE THE NEED TO OBTAIN A PERMIT.
KEEP THESE INSTRUCTIONS
FOR FUTURE USE.
TESTED AND LISTED TO UL 1482 BY:
ITS/WARNOCK HERSEY, MIDDLETON, WI
MANUFACTURED BY
NEW BUCK CORPORATION -
SPRUCE PINE, NC 28777
Nov 2009

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Summary of Contents for New Buck Corporation COMBO COAL & WOOD STOVE

  • Page 1: Safety Notice

    MENT, FIRE PREVENTION BUREAU, ect.) SHOULD BE CONSULTED BEFORE INSTALLA- TION TO DETERMINE THE NEED TO OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE. TESTED AND LISTED TO UL 1482 BY: ITS/WARNOCK HERSEY, MIDDLETON, WI MANUFACTURED BY NEW BUCK CORPORATION - SPRUCE PINE, NC 28777 Nov 2009...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Important Installation Instructions………………………………………...…………………...……..2 Introduction……………………………………………….……………………………………...…...3 Installation………………………………………………...………………………………………..4 Chimney Connection - Chimney…………………………………………………………….……..5 Thimble - Connection to a Metal Prefabricated Chimney……………………………………...7 Methods of Installations………………………………………………………………………………8 Preparing Room Heater Location…………………………………………………………...……..9 A) Rear Exit Into Flue using (6" Single Wall Pipe minimum 24 ga. blued or black pipe) or (6"...
  • Page 4: Important Installation Instructions

    INSTALLATION, OPERATION, AND MAINTENANCE INSTRUCTIONS COMBO COAL & WOOD STOVE READ THIS FIRST IMPORTANT INSTRUCTIONS WARNING THESE UNITS GENERATE A LOT OF HEAT, SO TREAT THEM WITH CARE. HOT WHILE IN OPERATION! KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING THE APPLIANCE.
  • Page 5: Introduction

    CAUTION YOUR CHIMNEY OR FLUE MUST BE CORRECTLY SIZED. A CHIMNEY OR FLUE THAT IS TOO SMALL OR LARGE IN DIAMETER, OR TOO SHORT, CAN CAUSE YOUR STOVE TO SPILL SMOKE WHEN THE DOOR IS OPENED. INTRODUCTION The Combo Coal & Wood Stove is a highly efficient heating unit. Proper installation will ensure years of heating satisfaction.
  • Page 6: Installation

    INSTALLATION MINIMUM CLEARANCES TO FLOOR AND COMBUSTIBLES See minimum floor protector measurements ,and also for minimum clearances to combustibles, See Pages, and Figures below A-1. Rear Exit into Flue 6” Single Wall Pipe( Page 11) A-2. Rear Exit into Flue 6” DVL ( Page 12) B-1.
  • Page 7: Chimney Connector

    CHIMNEY CONNECTOR The chimney size should not be less than or more than three times greater than the cross-sectional area of the flue collar. 1. Chimney connector must be 6” diameter 24 gauge minimum steel. 2. Do not use aluminum or galvanized steel. 3.
  • Page 8: Chimney Connection - Chimney

    CHIMNEY CONNECTION Figure 1 MEASUREMENT POINTS CHIMNEY HEIGHT Figure 2 Figure 3 Page 6...
  • Page 9 THIMBLE Prefabricated “Listed 2100° UL 103 HT Type Chimney” metal thimbles can be purchased for use (See Page 19 and 21). Installation instructions from the manufacturer must be strictly followed to ensure the safety of the system. Clearances to combustible materials must be maintained. Confirm local building codes for restrictions when connecting stove to masonry thimble through a combustible wall.
  • Page 10: Methods Of Installations

    METHODS OF INSTALLATION Using Listed 2100º UL 103 HT TYPE Chimney Systems Combustible ceiling LISTED 2100° UL 103 HT TYPE CHIMNEY T-BOX ASSEMBLY AND CHIMNEY REFER TO Combustible wall MANUFACTURERS INSTALLATION INSTRUCTIONS Chimney connector Figure 4 LISTED 2100° UL 103 HT TYPE CHIMNEY ASSEMBLY REFER TO MANUFACTURERS INSTALLATION INSTRUCTIONS...
  • Page 11: Preparing Room Heater Location

    PREPARING THE ROOM HEATER LOCATION 1. Select an installation location that will give the best airflow from the front of the heater to the remainder of the home. 2. Place the protective floor pad in position. 3. Place the unit on the pad making sure the minimum clearance specifications are met. 4.
  • Page 12: A) Rear Exit Into Flue Using

    A. Rear Exit Into Flue using (6" Single Wall Pipe minimum 24 ga. blued or black pipe) or (6" DVL Close Clearance Pipe) HOW TO LOCATE CHIMNEY EXIT, AND INSTALL NOTE: For minimum clearances: A-1. 6" Single Wall pipe (See Page 10, Figure 6, and Figure 7 ) A-2.
  • Page 13 A-1. REAR EXIT INTO FLUE USING (6” Single Wall pipe minimum 24 ga. blued or black pipe) Minimum Clearance to Combustibles and Non-Combustibles. A B C D E F G H I 19" 30" NA 21" NA 16" 8" 8" 10" 16” FRONT OF STOVE FLOOR PROTECTOR: MINIMUM R-VALUE OF 1.8.
  • Page 14 A-2. REAR EXIT INTO FLUE USING (6" DVL Close Clearance pipe) Minimum Clearance to Combustibles and Non-Combustibles. A B C D E F G H I 15" 22" NA 21" NA 16" 8" 8" 10" 16” FRONT OF STOVE FLOOR PROTECTOR: MINIMUM R-VALUE OF 1.8. Clearances to Combustibles and also Masonry Materials.
  • Page 15: Clearance Pipe With Elbows)

    B. Rear Exit to Vertical then to Horizontal into Flue using (6" Single Wall Pipe minimum 24 ga. blued or black pipe with Elbows) or (6" DVL Close Clearance Pipe with Elbows) HOW TO LOCATE CHIMNEY EXIT, AND INSTALL NOTE: For minimum clearances: B- 1.
  • Page 16: Blued Or Black Pipe)

    B-1. REAR EXIT VERTICAL THEN TO HORIZONTAL INTO FLUE USING (6” Single Wall pipe minimum 24 ga. blued or black pipe with Elbows) Minimum Clearance to Combustibles and Non-Combustibles. A B C D E F G H I 19" 30" 22" NA NA 16" 8" 8" 10" 16” FRONT OF STOVE FLOOR PROTECTOR: MINIMUM R-VALUE OF 1.8.
  • Page 17 B-2. REAR EXIT VERTICAL THEN TO HORIZONTAL INTO MASONRY FLUE USING (6" DVL Close Clearance pipe with Elbows) Minimum Clearance to Combustibles and Non-Combustibles. A B C D E F G H I 16" 22" 14" NA NA 16" 8" 8" 10" 16” FRONT OF STOVE FLOOR PROTECTOR: MINIMUM R-VALUE OF 1.8.
  • Page 18 C. Rear exit into Masonry Fireplace using (6" Single Wall pipe, minimum 24 ga. blued or black pipe) HOW TO LOCATE CHIMNEY EXIT, AND INSTALL NOTE: For minimum clearances (See Page 17, Figure 14 and Figure 15 ) . INSTALLATION PREPARATION 1.
  • Page 19 C. REAR EXIT INTO MASONRY FIREPLACE USING (6” Single Wall pipe minimum 24 ga. blued or black pipe) Minimum Clearance to Combustibles. MANTLE SIDE TRIM FRONT OF STOVE FLOOR PROTECTOR: MINIMUM R-VALUE OF 1.8. Figure 14 NOTE: All clearances are to combustibles with minimum floor protector.NOTE: Floor protector must extend length of horizontal flue pipe to wall.
  • Page 20 D. Rear Exit to Vertical Ceiling Exit using (6" Single Wall minimum 24 ga. blued or black pipe with Elbow) or (6" DVL Close Clearance Pipe with Elbow) and any (Listed 2100° UL 103 HT Chimney) PREPARING THE ROOM HEATER LOCATION 1.
  • Page 21 D. REAR EXIT TO VERTICAL CEILING EXIT USING (6” Single Wall pipe minimum 24 ga. blued or black pipe with Elbow) or (6" DVL Close Clearance pipe with Elbow) Minimum Clearance to Combustibles. A B C D E F G H I FLOOR PROTECTOR: MINIMUM R-VALUE OF 1.8.
  • Page 22 E. Rear Exit Through Wall, Exterior Chimney Outside Residence using (6" Single Wall pipe minimum 24 ga. blued or Black pipe) or (6" DVL Close Clearance Pipe) and any (Listed 2100° UL. HT chimney and Listed 2100° UL HT T-Box assembly) PREPARING THE ROOM HEATER LOCATION 1.
  • Page 23 E. REAR EXIT THROUGH WALL, EXTERIOR CHIMNEY OUTSIDE RESIDENCE USING (6” Single Wall pipe minimum 24 ga. blued or black pipe) or (6" DVL Close Clearance pipe) and any (Listed 2100 UL HT Chimney and. Listed 2100 UL HT T-Box assembly) Minimum Clearance to Combustibles.
  • Page 24: Any (Listed 2100° Ul 103 Ht Chimney)

    WARNING: Never install the stove in locations where gasoline, kerosene, charcoal lighter or other flammable liquids are used or stored. NOTE: THIS UNIT IS NOT APPROVED FOR MOBILE HOME USE. REDUCED WALL CLEARANCES The National Fire Protection Association (NFPA) Standard 211 recognizes eight (8) Wall Protection Systems.
  • Page 25: Cautions

    CAUTION THE UNIT IS PAINTED WITH A SPECIALLY FORMULATED HIGH TEMPERATURE PAINT THAT CURES DURING THE FIRST TWO OR THREE FIRINGS. YOU MAY NOTICE A SLIGHT SMOKING EFFECT AND AN ODOR OF BURNING PAINT WHEN YOU BUILD THE FIRST FIRES. THIS IS NORMAL AND IS NOT A CAUSE FOR ALARM. IN SOME CASES, THESE FUMES WILL ACTIVATE A SMOKE ALARM.
  • Page 26: Operation For Burning Wood Fuel

    OPERATION FOR BURNING WOOD FUEL CAUTION: For safe and proper operation according to the United States Environmental Protection Agency regulations for wood stoves, you must use the proper air slide adjuster plate with the proper fuel you intend to burn. SIDE VIEW OF CAST ASH DOOR AND INSTALLED WOOD AIR SLIDE...
  • Page 27 TO START A FIRE USING WOOD FUEL. NOTE: The manufacturer recommends that for maximum performance, burn natural seasoned hard wood. 1. Open air draft by loosening the on ash door to the “Open” position. AIR SLIDE ADJUSTER PLATE KNOB (SEE PAGE 24) 2.
  • Page 28: Operation For Burning Coal Fuel

    OPERATION FOR BURNING COAL FUEL CAUTION: For safe and proper operation according to the United States Government Protection Agency regulations for coal stoves, you must use the proper air slide adjuster plate with the proper fuel you intend to burn. The Combo Coal &...
  • Page 29 TO START A FIRE USING COAL FUEL The Combo Coal & Wood Stove is designed to burn a variety of coals. Because of it’s high carbon content and smokeless combustion, Bituminous or Anthracite (hard) coal is the preferred fuel. The best size coal for this unit is chestnut size.
  • Page 30: 2. Shaker, Feed Door And Ash Dump Door Handle

    2. SHAKER, FEED DOOR AND ASH DUMP DOOR HANDLE. 1. To use for Shaker Handle, open cabinet door insert shaker handle into opening of tube at the bottom middle inside of unit, move back and forth. (See Figure 21) 2. To use for Feed Handle, open cabinet door insert end of handle into door handle bolt of the feed door, and turn clock wise to open, counter clockwise to close.
  • Page 31: Maintaining A Fire

    MAINTAINING A FIRE After a fire has been started in your Combo Coal & Wood Stove, it is possible to keep it burning for long periods of time. Simply use a minimum draft setting. Normally, you should remove the ashes and refuel twice a day. As the ash builds up, it is necessary to periodically remove it to make room for more fuel and to allow an unrestricted flow of air through the fuel bed.
  • Page 32 ASSEMBLY BLOWER MOTOR (OPTIONAL) Blower assembly must be disconnected from the source of electrical supply before attempting the installation, blower assembly is attended for use only with Combo Coal Stove. A. To attach optional blower motor to the rear of the unit ,place motor in blower opening at bottom rear shield, using the two self tapping screw’s provided, screw, and secure to rear shield.
  • Page 33 NEW BUCK CORPORATION (NBC) LIMITED WARRANTY COMBO COAL & WOOD STOVE PLEASE READ THIS WARRANTY CAREFULLY PRODUCTS COVERED This warranty covers the New Buck Stove heating unit, long as it is owned by the original purchaser, including optional and standard accessories purchased at the same time, subject to terms, limitations, and conditions herein set out.
  • Page 34: Warranty

    (B) There is no other express warranty. All implied warranties or merchantability and fitness for use are limited to the duration of the Express Warranty. (C) New Buck Corporation is not liable for indirect, incidental, or consequential damages in connection with the use of the product including any cost or expense of providing substitute equipment or service during periods of malfunction or non-use.
  • Page 35 The attached owner registration card must be completed in its entirety and mailed within 30 days from the date of installation in order for warranty coverage to begin to: New Buck Corporation P. O. Box 69 200 Ethan Allen Drive Spruce Pine, NC 28777 PLEASE NOTE: The Owner Registration Card must contain the Authorized Combo Coal &...

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