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The 74ZC has two manuals: 1. The Model 74 Stove manual 2. The 51ZC Cabinet manual (covering 51ZC & 74ZC installations) For your convenience, these two manuals have been combined into one file to make it easier to download and review. If you wish to have ONLY the cabinet manual, please download the 51ZC ...
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The following manual is the Model 74 Stove manual… ...
SHOULD BE CONSULTED BEFORE INSTALLATION TO DETERMINE THE NEED TO OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE. TESTED AND LISTED BY: ITS/WARNOCK HERSEY, MIDDLETON, WI MANUFACTURED BY NEW BUCK CORPORATION - SPRUCE PINE, NC 28777 Revised January 2010...
BEFORE INSTALLING AND USING THE APPLIANCE. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCES. The New Buck Corp. non-catalytic Model 74 has been tested by ITS, Warnock Hersey to ANSI/UL Standards 1482.
SECTION I INTRODUCTION Your new MODEL 74 is a non-catalytic unit designed to meet the most stringent emissions standards without the use of a catalytic combustor. This effect is achieved through the use of secondary air which is mixed with primary air in the unit’s firebox.
SECTION II MASONRY INSERT INSTALLATION The Model 74 may be installed using an all masonry fireplace built in accordance with the Uniform Building Code and National Fire Protection Association (NFPA). The first step in this type of installation is to determine the acceptability of the fireplace and chimney for use with a woodstove.
POSSIBLE TOOLS NEEDED FOR INSTALLATION If you decide to install your own stove, there are several hand tools you may need to do the job. If you do not already have them, they are readily available at most hardware stores. Caulking gun Large adjustable wrench (may not be needed) Drop cloths or newspapers...
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INSULATION OR HIGH TEMPERATURE CAULK REMOVE DAMPER OR WIRE IT OPEN NOTE: New Buck Corporation grants no warranty, implied or stated, for the installation or maintenance of your appliance, and assumes no responsibility of any consequential damage OPTION (B) OPTION (C)
INSTALLATION PROCEDURE (Use a chimney connector or a Listed Direct or Positive Connect) (See Page 6.) POSITIONING THE HEATER When positioning the heater, the following conditions MUST be met! (See Figure 2.) 1. The front of the damper opening must be positioned BEHIND the rear edge of the lintel to ensure proper draft.
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NOTE: Mount the top trim panel so that it sits in front of the top of the side trim panels.. 9. Obtain the brass trim kit provided with insert kit and slip over the top and sides of trim panels. (Top ends of brass may need to be trimmed to fit.) 10.
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CAUTION UNIT PAINTED WITH SPECIALLY FORMULATED HIGH TEMPERATURE PAINT THAT CURES DURING THE FIRST TWO OR THREE FIRINGS. YOU MAY NOTICE A SLIGHT SMOKING EFFECT AND AN ODOR OF BURNING PAINT WHEN YOU BUILD THE FIRST FIRES. THIS IS NORMAL AND IS NOT A CAUSE FOR ALARM. IN SOME CASES, THESE FUMES WILL ACTIVATE A SMOKE ALARM.
Woodside Majestic The Model 74 will fit any of the models that are large enough to accept them. NOTE: A full chimney liner is required in a Zero Clearance or pre-fab fireplace. NOTE: The ash lip, smoke baffle, and smoke shelf may be removed if necessary to provide room for these models.
SECTION IV RESIDENTIAL FREESTANDING INSTALLATION Select an installation location that will give the best airflow from the front of the heater to the remainder of the home. PREPARING THE STOVE FOR INSTALLATION 1. Inspect the unit for any obvious physical damage. 2.
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Chimney This model is designed for connection to any listed 2100º UL103 HT chimneys and parts. Follow chimneys manufacturer's instructions carefully. This room heater must be converted to (1) a chimney complying with the requirements for Type HT chimneys in the Standard for chimneys, Factory-Built, Residential, Type and Building Heating Appliance, UL 103, or (2) a code approved masonry chimney with a flue liner.
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Step (b): Calculate R of proposed system. 4” brick of C=1.25, therefore Rbrick = 1/C = 1/1.25 =0.80 1/8” mineral board of K = 0.29, therefore Rmin.bd. =1/029 x0.125 = 0.431 Step (c): Compare proposed system R of 1.231 to specified R of 0.893. Since proposed system R is greater than required , the system is acceptable.
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ROOF CEILING COLLAR COLLAR 3 SHEET METAL SCREWS OR RIVETS 3 SHEET METAL SCREWS 3 SHEET METAL SCREWS Figure 5 Figure 5 ATTIC 18" MIN. CEILING TEE BOX ASSEM. CENTER LINE CLEAN OUT ACCESS OF ELBOW "TEE" BOX ASSEM. WALL PASS-THROUGH CONNECTOR MARK PLUMB LINE WALL FLOOR PROTECTOR...
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3. Measure up so there will be at least 1/4" rise per foot of horizontal connector pipe, maintaining clearances to the ceiling as noted in (Figure 6 Page 14.) This will give you the center of the hole for the chimney penetration. 4.
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Connectors may pass through walls or partitions constructed of combustible material if the connector is: (a) Either listed for wall pass-through or is routed through a device listed for wall pass- through and is installed in accordance with the conditions of the listing. (b) Selected or fabricated in accordance with the conditions and clearances as stated in the NFPA-211 Code.
ROOF CEILING ROOF CEILING CHIMNEY CONNECTOR COLLAR Figure 8 This unit may be installed using the following double wall close clearance chimney systems: (1) 6" Simpson Dura-Vent double wall chimney connector “Type DVL” and 6" Simpson Dura-Vent 2100º HT. “Type DP” chimney. (2) 6" Security Type DL double wall connector and 6"...
FINAL CHECK 1. Recheck the specified clearances. 2. Remove all foreign material from the firebox area. 3. Open the primary air draft. 4. Plug the power cord into a 115V AC outlet when using with optional motor. ”Do not run power cord under unit or in high traffic areas”.
CLEARANCES FOR MODEL 74 MINIMUM CLEARANCES TO COMBUSTIBLES RESIDENTIAL/ SINGLE WALL CONNECTOR WITHOUT OPTIONAL CLOSE CLEARANCE SHIELDS AND PIPE SHIELD BACK WALL Figure 9 MODEL MODEL 74 25" 8" 10.5" 8" 8" 6" 20" 10” NOTE: All clearances are to combustibles using single wall pipe without optional close clearance shields and pipe shield, minimum floor protector.
CLEARANCES FOR MODEL 74 MINIMUM CLEARANCES TO COMBUSTIBLES RESIDENTIAL / MOBILE HOME DOUBLE WALL OR SHIELDED SINGLE WALL CONNECTOR WITH OPTIONAL CLOSE CLEARANCE SHIELDS AND PIPE SHIELD BACK WALL Figure 10 MODEL MODEL 74 23" 4" 6.5" 4" 8" 6"...
CLEARANCES FOR MODEL 74 MINIMUM CLEARANCES TO COMBUSTIBLES RESIDENTIAL / MOBILE HOME DOUBLE WALL OR SHIELDED SINGLE WALL CONNECTOR WITHOUT OPTIONAL CLOSE CLEARANCE SHIELDS BACK WALL Figure 10 MODEL MODEL 74 25" 4" 6.5" 4" 8" 6" 20" 10” NOTE: All clearances are to combustibles using double or shielded single wall pipe without close clearance shields and pipe shield, minimum floor protector.
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Installation of (Optional) Close Clearance Shields and Pipe Shield 1. Taking close clearance side shields, hold up to side of stove leaving 1/4" gap between shield and top of stove. 2. Make reference mark in center of pre-punched hole in top & bottom of shield. Drill two (2) 3/32"...
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CLEARANCES FOR MODEL 74 ALCOVE INSTALLATION DOUBLE WALL OR SHIELDED SINGLE WALL CONNECTOR WITH OPTIONAL CLOSE CLEARANCE SHIELDS AND PIPE SHIELD BACK WALL Figure 11 MODEL MODEL 74 23" 4" 6.5" 84" 36" 8” 6” 20” NOTE: All clearances are to combustibles using double wall or shielded single wall pipe and optional close clearance shields and pie shield only, minimum floor protector.
SECTION V FREESTANDING MOBILE HOME INSTALLATION FLOOR PROTECTION Floor protector must be 3/8" minimum thickness non-combustible material or equivalent. How to use alternate materials and how to calculate equivalent thickness. An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure: 1.
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CHIMNEY This model is designed for connection to any 2100° UL 103 HT chimneys. Follow chimney manufactures instructions carefully. TOOLS FOR INSTALLATION Drop cloth 3/32" Metal drill bit 5/16" Magnetic socket chuck adapter, 5/16" wrench (box or socket) or adjustable wrench Jigsaw with masonry, metal and wood blades PREPARING THE HEATER FOR INSTALLATION 1.
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PREPARING THE LOCATION FOR ROOM HEATER 1. Select an installation location that will give the best airflow from the front of the heater to the remainder of the home. CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR MUST BE MAIN- TAINED.
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14. From under the mobile home, slip the duct up through the 4-1/4" hole. Push up until the face of the outside air duct contacts the underside of the floor of the mobile home. For certain floor thickness, you may have to shorten the length of the outside air duct. 15.
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2. After locating the center of the hole install the ceiling support box, chimney flashing and rain cap. Only use2100° UL 103 HT chimney and parts listed in this manual per the chimney manufactures instruction . CAUTION REFER TO CHIMNEY MANUFACTURER’S INSTRUCTIONS FOR ASSEMBLY AND DISASSEMBLY OF CHIMNEY PARTS.
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FINAL CHECK 1. Recheck the specified clearances. 2. Remove all foreign material from the firebox area. 3. Open the primary air draft. 4. Plug the power cord into a 115V AC outlet when using with optional motor. Do no run power cord under unit or in high traffic areas.
SECTION VI WOOD HEATER SAFETY Certain safety hazards are inherent in any wood heater installation. You should be aware of these so that a safe and proper installation can be made. 1. FAULTY CHIMNEY: An older masonry chimney should be thoroughly checked to be sure there are no holes or weak spots which could allow sparks or hot gases to escape.
5/8” WIDE OPEN NOTE: If the optional blower is being used on the Model 74. Your stove is equipped with a automatic thermostat. When the stove gets hot enough, the thermostat will activate the room air blower. Set fan speed according to desired heat output.
SECTION VIII TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION 1. Sluggish Heater 1. Obstruction in Chimney 1. Check for and remove obstruction 2. Improperly sealed trim 2. (a) Check trim kit kit or direct connect kit gasketing seal to fireplace and gasket as necessary to seal unit.
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PROBLEM POSSIBLE CAUSE SOLUTION 2. High fuel consumption 1. Improper regulation of 1. (a) Close inlet air control draft or inlet air as much as possible to maintain desired heat output. (b) Check gaskets, reinstall fiberglass gasketing around doors and glass as necessary 2.
NEW BUCK CORPORATION (NBC) "LIMITED WARRANTY" FOR THE BUCK STOVE PLEASE READ THIS WARRANTY CAREFULLY PRODUCTS COVERED This warranty covers the New Buck Stove heating unit, as long as it is owned by the original purchaser, including optional and standard accessories purchased at the same time, subject to terms, limitations, and conditions herein set out.
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Fitness for Use are limited to the duration of the Express Warranty. C. New Buck Corporation is not liable for indirect, incidental, or consequential damages in connection with the use of the product including any cost or expense of providing substitute equipment or service during periods of malfunction or non-use.
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The following manual is the 51ZC cabinet manual… ...
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MODEL 51ZC ZERO CLEARANCE CABINET FOR USE WITH FIREPLACE MODELS 51, T-51, 74, T-74 ONLY. MAY BE INSTALLED IN RESIDENTIAL AND MOBILE HOME. Contact your insurance company for coverage and installation inspection. BUCK STOVE WARNING Do not attempt to build a fire in this product. It has been designed and safety tested for use only with Models 51,T-51,74,T-74 manufactured by NEW BUCK CORPORATION.
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TABLE OF CONTENTS SECTION I: Residential Installation………………………………………………………..2 Chimney Location ………………………………………………………………………….4 Floor Protection .…………………………………………………………………………….6 Framing Construction Installation……………………………………………………….….7 Corner Location Framing …………………………………………………………………...10 SECTION II: Mobile Home Installation ………………………………………………….13 Framing Construction Installation ………………………………………………………...14 Alternate Floor Protector . ………………………………………………………………….17 Safety Precaution ..………………………………………………………………………….18 Preventive Maintenance …………………………………………………………………..19 …..
For operation and use of electrical assemblies, see stoves Owners Manual for use of electrical assemblies “USE SOLID WOOD FUEL ONLY.”. The Zero-Clearance Cabinet and the Models 51, T-51, 74, and T-74 Installed (hereafter referred to as the 51ZC) is designed for installation in a family dwelling, where minimum clearance is desired. Page 2...
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(B) Be careful not to damage the unit in handling and unpacking component parts and accessories. (C) Model 51zc Cabinet, use only 6"listed 2100º UL 103 HT TYPE Chimney with the 51zc Cabinet (ONLY AFTER) one of the follwing new Buck Corparation Stoves 51, T-51, 74, T-74, has been installed into the 51ZC Cabinet.
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SELECTING A CHIMNEY INSTALLATION AND LOCATION There are two basic types of chimney installation possible with the 51ZC; straight up through a ceiling, or a chase installation, either outside or inside. These are normally used as follows: CHIMNEY CAP CHIMNEY CAP CHIMNEY PIPE STORM COLLAR FLASHING...
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A. Straight up through ceiling (See Page 4 Figures 1 and 2). This is a simple installation normally used when installing a Model 51ZC inside an existing room, and in some cases, in new construction. Refer to (Page 4 Figure 3) if an offset to clear an obstruction is needed. WARNING: Only one pair of 15 degree or 30 degree offsets can be used.
Floor Protection: or Hearth Protector Floor protection must be 3/8” minimum thickness non-combustible material or equivalent. How to use alternate materials and how to calculate equivalent thickness. An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure: 1.
FRAMING CONSTRUCTION AND INSTALLATION Except as noted, the 51ZC can be installed almost anywhere you desire. There are, however, a few clearance and framing restrictions that must be followed. (See Page 10 Figure 9), and (Page 11 Figure10) to make sure that these clearance restrictions are met.
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CONTINUED FRAMING AND INSTALLATION TRIM FINISHED WALL MANTEL or SUPPORTS WARNING: Install the hearth pro- tector only as specified. The hearth ex- “A MINIMUM OF 30.5" FROM tension must be a minimum of 16" in TOP OF UNIT TO TRIM OF 30.5"MIN.
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CONTINUED FRAMING AND INSTALLATION NOTE: For raised hearth, safety shield must be under cabinet (See Page 8, Figure 7-A). Also shield must cover any face of combustible ATTACH SAFETY SHIELD material supporting cabinet where hearth connects. (See Figure 7-B) USING SHEET METAL SCREWS RAISED HEARTH 1-B.
CORNER LOCATION FRAMING CHIMNEY CAP STROM COLLAR ROOF FLASHING 2" X 4" STUDDING CHIMNEY PIPE METAL FIRE STOP USE FIRE CODE SHEET ROCK 2" X 4" STUDDING A SINGLE HEADER MUST BE INSTALLED ABOVE CABI- NET. VERTICAL 2" X 4"‘s MUST BE TURNED FLAT. 34 3/4"...
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CONTINUED FRAMING AND INSTALLATION Position Model 51ZC for installation as follows: 1. Thoroughly clean the area where the unit and hearth extension will be placed. Remove any carpet- ing/padding from the area where the 51ZC will be installed. 2. Layout the location on the floor for the ZC cabinet .(See Page 7 Figure 5.) 3.
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CONTINUED FRAMING AND INSTALLATION 1. Chimney height is at least 12' to 15' minimum. 2. The chimney must extend a minimum of 3' above the highest point where it penetrates the roof. 3. The chimney must extend a minimum of 2' higher than any portion of the building within 10' of the chimney.
“DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS.” The Zero-Clearance Cabinet and the with either Models 51, T-51, 74 models, and T-74 (here after re- ferred to as the 51ZC) is designed for installation in a family dwelling, where minimum clearance is desired.
FRAMING CONSTRUCTION AND INSTALLATION FRAMING CONSTRUCTION AND INSTALLATION Except as noted, the 51ZC can be installed almost anywhere you desire. There are, however, a few clearance and framing restrictions that must be followed. (See Page 6, Figure 5, and Page 7, Figure 6, also Figure 12) to make sure that these clearance restrictions are met.
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Obtain the Listed and Approved Chimney Installation instructions and follow exactly. a) Obtain the starter section of pipe and install on the 51ZC cabinet. It may be necessary to crimp the inside of the starter pipe to ease installation into the 51ZC cabinet. b) Obtain the two short sheet metal “ell”...
NOTE: Follow building and fire codes for each individual state. CAUTION: Refer to chim- ney manufacturer’s instruc- Optional TOPPER tions for assembly and disas- Fire Code Sheet Rock sembly of chimney parts. Be And Metal Fire Stop STORM COLLAR sure to follow chimney instructions for proper clear- ROOF FLASHING ances to combustibles and...
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51ZC cabinet. 11. The 51ZC and Model 51,T51,74 or T-74 fireplace are now ready for use. Refer to the stove owners manual for operation, safety, and chimney maintenance. Refer to the back of this manual for 51ZC warranty registration information.
CLEANING THE UNIT A. The unit should be lightly sanded with fine sandpaper or steel wool, then repainted or touched up with high temperature black paint. B. If the unit is located in a moist or damp location, check thoroughly for signs of condensation during times when the unit is not in use.
PREVENTIVE MAINTENANCE/ SAFETY PRECAUTIONS CHIMNEY A. The chimney should be cleaned as necessary to remove creosote, soot, leaves, bird’s nests, etc. CREOSOTE-FORMATION AND NEED FOR REMOVAL When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote.
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ROOM HEATER FROM THE MODEL 51ZC CABINET At some point you may need to remove your Model 51, T-51, 74,T-74 room heater from the Model 51ZC cabinet, if so follow these instruction exactly. Remember if the room heater has been in use allow time for cooling.
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ZC cabinet, if so bend the brackets back in place and reattach as instructed. 4. Now you must reconnect the Flue Connector to the Model 51, T-51, 74, T-74 room heater. Run the bottom nuts down almost to the end of the threaded rod. Align the Flue Connector with the room heater and place it into the Flue collar.
6. Replace the Right Side Trim using the three (3) 5/16 screws. " 7. Then replace the Top Front Trim using the seven (7) 5/16 screws. " MODELS 51,T-51,74 or T-74 ROOM HEATERS AND MODEL 51ZC CABINET IDENTIFICATION (See Figures 16 & 17 For Additional Identification) FIGURE 18 (24) (18)
NEW BUCK CORPORATION (NBC) "LIMITED WARRANTY" FOR THE BUCK STOVE PLEASE READ THIS WARRANTY CAREFULLY PRODUCTS COVERED This warranty covers the New Buck Stove heating unit, so long as it is owned by the original purchaser, including optional and standard accessories purchased at the same time, subject to terms, limitations, and conditions herein set out.
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Fitness for Use are limited to the duration of the Express Warranty. C. New Buck Corporation is not liable for indirect, incidental, or consequential damages in connection with the use of the product including any cost or expense of providing substitute equipment or service during periods of malfunction or non-use.