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New Buck Corporation CDVB200 Owner's Operation And Installation Manual

Cast stove and direct-vent natural or l.p. (liquid propane) freestanding gas stove heater
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NATURAL OR L.P. (LIQUID PROPANE) FREESTANDING GAS STOVE HEATER
WARNING:
If the information in these instructions
is not followed exactly, a fire or explosion may result
causing property damage, personal injury, or loss of
life.
⎯
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use
any phone in your building.
•
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call the
fire department.
— Installation and service must be performed by
a qualified installer, service agency, or the gas
supplier.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
WARNING:
This appliance may be installed in an aftermarket, permanently located, manufactured
home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate.
This appliance is not convertible for use with other gases.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.
NEW BUCK CORPORATION
P.O. BOX 69
8000 HWY. 226 SOUTH
SPRUCE PINE N.C. 28777
CAST STOVE AND DIRECT-VENT
OWNER'S OPERATION AND INSTALLATION MANUAL
MODEL: CDVB200
WARNING:
The Direct-Vent (CDV) burner system
provided in this package must be installed only into the
approved cast iron stove body Townsend II provided by
New Buck Corporation.
(*) Indicates Color Suffix Designation)
WARNING:
Improper
alteration, service, or maintenance can cause injury or
property damage. Refer to this manual for correct
installation and operational procedures. For assistance
or additional information consult a qualified installer,
service agency, or the gas supplier.
This Burner System (Direct Vent) has been tested
and approved for use with the following Vent Pipe
manufacturers: "Use only Simpson-Dura-Vent or
AmeriVent GS venting components or kits, these
types have been tested and approved specifically for
this stove and burner system."
WARNING:
Only New Buck Corporation
approved blower assembly may be used with the
CDV installed into the Townsend II.
Effective: October 10, 2006
installation,
adjustment,

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Summary of Contents for New Buck Corporation CDVB200

  • Page 1 CAST STOVE AND DIRECT-VENT NATURAL OR L.P. (LIQUID PROPANE) FREESTANDING GAS STOVE HEATER OWNER’S OPERATION AND INSTALLATION MANUAL WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ... 1 PRODUCT IDENTIFICATION………………………………………………………..2 PRE-INSTALLATION PREPARATION……………………………………………...3 INSTALLATION / CLEARANCES ... …………..3 STOVE CAVITY AND BURNER SYSTEM (DIRECT VENT) ASSEMBLY ... 4 VENTING…………………………………………………………………………...7-14 CONNECTING TO GAS SUPPLY………………………………………………..15-17 POSITIONING OF LOGS ... 20 INSTALLING OPTIONAL REMOTE CONTROL KIT/OPTIONAL WALL THERMOSTAT……………………………………………………………………….18...
  • Page 4 IDENTIFICATION NUMBERS AND DESCRIPTIONS FOR TOWNSEND II CAST UNIT CVF200A CVF200B CVF200BP CVF200G CVF200GP CVF200R BURNER SYSTEMS (DIRECT VENT) FOR TOWNSEND II ONLY: CDV200LP CDV200NAT CAST STOVE SERIES DESCRIPTION ALMOND BLACK CAST (BLACK PAINT) GREEN CAST (GREEN PAINT) DESCRIPTION LIQUID PROPANE NATURAL...

  • Page 5: Safety Information

    ANS/NFPA 70, or the Canadian Electrical Code, CSA C22.1. 10. Do not install stove directly on carpeting, vinyl tile, or any combustible material other than wood. The stove must set on a metal or wood panel extending the full width and depth of the stove.

  • Page 6: Product Identification

    PRODUCT FEATURES OPERATION This cast iron stove with burner system is clean burning and vents easily through outside walls or vertically using outside air for combustion. Heat is generated by realistic flames. When used without the...

  • Page 7: Pre-Installation Preparation

    When deciding the location of your stove, follow these rules: 1. Do not connect this stove and burner system to a chimney flue serving a separate solid-fuel burning fireplace or appliance.

  • Page 8: Stove Cavity And Burner System (Direct Vent) Assembly

    BOLTED TO STOVE BOTTOM FIGURE 7 - LAYING DOWN STOVE ON SIDE DOOR HINGE STEP BOLT HOLE FRONT HOLE HOLE FIGURE 8 - LOCATING THREADED HOLES FOR STOVE BOTTOM, LEGS BOLT BACK STOVE PANEL FRONT OF STOVE UNIT TOP OF STOVE...
  • Page 9 13. Remove 2 bolts from the bottom of the stove and discard. Remove the bolt located in the front top center of the stove to remove the front panel assembly. (see figure 12) (NOTE: When removing the front panel...
  • Page 10 1. Carefully remove the burner system (fire box) from the shipping box. 2. Carefully lift the burner system and place it into the stove body from the rear of the stove (see figure 13). 3. Slide the burner system to the front of the stove body (see figures 13 and 14).
  • Page 11 These models are approved for use with Simpson Dura-Vent or AmeriVent 6 ⅝" direct-vent pipe components and terminations as well as rigid Buck Stove vent components. Your stove with burner system is approved to be vented either through the side wall, or vertically using the following guidelines: Only use Simpson Dura-Vent or AmeriVent GS venting components or kits specifically approved for this stove •...
  • Page 12 EXTERIOR VENT LOCATIONS and RESTRICTIONS INSIDE CORNER DETAIL = VENT TERMINAL Figure 17– Minimum Clearances fo Vent Terminations A. Clearance above grade, veranda, porch, deck, or balcony (*12 inches (30cm) minimum) B. Clearance to window or door that may be opened (*12 inches (30cm) minimum.) C.

  • Page 13: Venting

    Consult local building codes before beginning the installation. The installer must make sure to select the proper vent system for installation. Before installing vent kit, the installer must read this stove and burner system manual and vent kit instructions. Only a qualified installer/service person should install venting system.
  • Page 14 NOTE: Use only Simpson Dura-Vent or AmeriVent GS venting components or kits, these types have been tested and approved specifically for this stove and burner system. Figure 18– Snorkel Termination Figure 19– Snorkel Termination with Drainage Pipe Snorkel 12"...
  • Page 15 Continued 3. Attach vent pipe assembly to the burner system. Set stove in front of its permanent location ensure minimum clearances. Mark the wall 10" square hole noncombustible material such masonry block or concrete, a 7 ½" diameter hole is acceptable). See Figure 21.
  • Page 16 MINIMUM - MAXIMUM VENT REQUIREMENTS Figure 25– Vent Requirements 24" MIN. NOTE: Use only Simpson Dura-Vent or AmeriVent GS venting components or kits, these types have been tested and approved specifically for this stove and burner system. INSTALLATION...
  • Page 17 Offsets must fall within the parameters shown in Figure 17 . 2. Set the stove in desired location. Drop a plumb line down from the ceiling to the position of the burner system exit flue. Mark the center point where the vent will penetrate the ceiling.
  • Page 18 Consult your local gas company to help determine the proper orifice for your location. For assistance with any high altitude installation contact New Buck Corporation Customer Service Department at 1-828- 765-6144. NOTE: “After unit has been initially installed, verify proper vent connec-...

  • Page 19: Connecting To Gas Supply

    Use proper gas type for the burner system you are installing. If you have conflicting gas types, do not install burner system. See dealer where you purchased the stove and burner system for proper burner system according to your gas type.
  • Page 20 2. Route flexible gas line (provided by installer) from equipment shutoff valve to burner system. Route flexible gas supply line through slot in stove bottom and attach to valve. 3. Check all gas connections for leaks. See Checking Gas Connections.
  • Page 21 Bubbles forming show a leak. Correct al leaks at once. 5. Light burner system (see Operating Stove with Burner System, pages 21 through 22). Check all other internal joints for leaks. Apply Gas Valve Location Figure 34–...

  • Page 22: Thermostat

    FR O N T TER M IN ALS Figure 36-Installing Remote Receiver/Wall Thermostat 1. Remove 2 bolts from bottom of stove (if still in place) and one from the top of stove to remove front panel (see Figure 37). 2. Remove the 1/4-20 bolts from the 2...
  • Page 23 MOUNTING OF GLASS COVER DOOR (2) Push the top of the Front Glass Cover Door inward align- ing the two notches in the Glass Cover Door with the two holes at the top of the Burner System (CDV Firebox), then secure the Glass Cover Door to the Burner System with the two 1/4-20 Bolts provided.

  • Page 24: Positioning Of Logs

    Continued INSTALLING LOGS WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this burner system may result in property damage or personal injury. WARNING: “Do operate appliance with the glass front removed, cracked broken.

  • Page 25: Lighting Instructions

    OPERATING STOVE WITH BURNER SYSTEM YOUR SAFETY R E A D B E F O R E LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

  • Page 26: Operating Heater

    OPERATING HEATER Continued WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury, or loss of life. Installation and service must be performed by a qualified installer, service agency, or the gas supplier. IMPROPER: Always operate the appliance at the completely “ON”...

  • Page 27: Optional Remote Control Operations

    OPERATION To turn on the blower system you must position the on/off switch located on the left rear of the stove to the On position. The blower system has a thermostat located inside the air channel which turns on the blower motor after the burner system has reached the proper temperature.

  • Page 28: Accessories

    You may feel your gas pressure is too low or gas quality is bad. If so, contact your local gas supplier. SERVICING REPAIR PARTS New Buck Corporation 8000 Highway 226 South Spruce Pine, NC 28777 REPLACEMENT PARTS NOTE: Use only original replacement parts.

  • Page 29: Cleaning

    CAUTION: You must keep control areas, burners, and circulating air passageways of burner system and stove clean. Inspect these areas of burner system and stove before each use. Have burner system and stove inspected yearly by a qualified service person.

  • Page 30: Troubleshooting

    WARNING: Turn off burner system and let cool before servicing. Only a qualified service person should service and repair burner system or stove. POSSIBLE CAUSE 1. Ignitor electrode not connected to ignitor cable 2. Ignitor cable pinched or wet 3.
  • Page 31 OBSERVED PROBLEM Burner does not light after pilot is lit Delayed ignition burner Burner backfiring during combustion Slight smoke or odor during initial operation Burner system produces a whistling noise when burner is lit Glass soots Burner system produces a clicking/ticking noise just after burners are lit or shut off Remote does not function POSSIBLE CAUSE...
  • Page 32 TROUBLESHOOTING Continued WARNING: If you smell gas Shut off gas supply. • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas •...

  • Page 33: Replacement Parts

    FOR CDV200LP L/P LIQUID PROPANE AND CDV200NAT NATURAL GAS BURNER SYSTEMS (DIRECT VENT FIREBOX) KEY # PART # PE 199616 PE 199615 PO 10-2121-12 PE 820633 PE 820634 PE 916188 PE 916189 PE RC211RB PE 124461 POT6-06 POT6-12 PO H- BURN001 PO 62MVORF PO 55MVORF PO 53MVORF...
  • Page 34 PARTS IDENTIFICATION AND WIRING DIAGRAM ON/OFF/MANUAL RED WIRE “CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause im- proper and dangerous operation.” Figure 43...

  • Page 35: Wiring Diagram

    “Verify proper operation after servicing.” 16* NOT SHOWN NOTE: If any of the original wire as sup- plied with the stove must be replaced, it must be replaced with type 16 ga., 105 C. DATE M.B.
  • Page 36 PARTS BREAKDOWN FOR CAST STOVE SERIES TOWNSEND II (Discarded During Assembly) SEE PAGE 33 FOR PARTS DESCRIPTION AND PART NUMBERS.
  • Page 37 One Leg (Porcelain Enamel Green) (4 Total Per Stove 104175-15 One Leg (Porcelain Enamel Red) (4 Total Per Stove 104176-01 Leg Leveler bolt M8 x 1.25-55mm Long (4 Total Per Stove) 104177-02 Hardware Door Hinge Step Bolt With Shoulder (1 Per Unit Door Catch Bolt M8 x 1.25-55mm Long With Two M8 Hex Nuts (1 Per Unit)
  • Page 38 PARTS AVAILABLE-NOT SHOWN TOWNSEND II PART NO. DESCRIPTION 104108-05 Touch-up Spray Paint 12 oz. Can (Metallic Green) 104108-09 Touch-up Spray Paint 12 oz. Can (Metallic Black) 104107-04 Touch-up Spray Paint with Brush (Porcelain Enamel Black) 104107-06 Touch-up Spray Paint with Brush (Porcelain Enamel Almond) 104107-07 Touch-up Spray Paint with Brush (Porcelain Enamel Green) 104107-08...

  • Page 39: Warranty

    Parts not permanently attached to the heating unit are defined as those items designed to be removed from the stove, including those removable with common hand tools. The cost of parts only are included. The customer pays any labor or transportation charges required.

  • Page 40: Owner Registration Card

    (D) All warranty repairs under this warranty must be performed by an authorized Buck Stove service representative. Repairs or attempted repairs by anyone other than an author- ized service representative are not covered under this warranty. unauthorized repairs may result in additional malfunctions, the correction of which is not covered by warranty.

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