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New Buck Corporation GAS STOVE HEATER Owner's Operation And Installation Manual

Buck stoves owner's operation and installation manual gas stove heater.

 
(VENT-FREE) NATURAL OR L.P. (LIQUID PROPANE) GAS STOVE HEATER
WARNING:
If the information in this manual is not
followed exactly, a fire or explosion may result
causing property damage, personal injury, or loss of
life.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the
fire department.
— Installation and service must be performed by
a qualified installer, service agency, or the gas
supplier.
This appliance may be installed in an aftermarket*, permanently located, manufactured (mobile)
home, where not prohibited by state or local codes.
This appliance is only for use with the type of gas indicated on the rating plate.
This appliance is not convertible for use with other gases.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
NEW BUCK CORPORATION
P.O. BOX 69
8000 HWY. 226 SOUTH
SPRUCE PINE N.C. 28777
CAST STOVE SERIES
OWNER'S OPERATION AND INSTALLATION MANUAL
Revised 03/2003
"This appliance is intended for supplemental heating."
"This heater shall not be installed in a bedroom or
bathroom."
WARNING:
The MA series vent-free gas log heater is
only approved for use in the CVF(*) series cast iron
stove models.
(*) Indicates Color Suffix Designation)
WARNING:
Improper
alteration, service, or maintenance can cause injury or
property damage. Refer to this manual for correct
installation and operational procedures. For assistance
or additional information consult a qualified installer,
service agency, or the gas supplier.
WARNING:
This is an unvented gas-fired heater. It
uses air (oxygen) from the room in which it is installed.
Provisions for adequate combustion and ventilation air
must be provided. Refer to Air for Combustion and
Ventilation section on page 3 of this manual.
WARNING:
Only New Buck Corporation
approved blower assembly, part number
MA CVF714, may be used with the Townsend II
unit only.
installation,
adjustment,

Summary of Contents

  • Page 1

    (VENT-FREE) NATURAL OR L.P. (LIQUID PROPANE) GAS STOVE HEATER OWNER’S OPERATION AND INSTALLATION MANUAL WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ... 1 AIR FOR COMBUSTION AND VENTILATION ... 3 INSTALLATION / CLEARANCES ... 6 STOVE CAVITY ASSEMBLY ... 7 INSTALLATION: MODEL (MA C100BATLP OR MA C100BATNAT) BURNER BASE ... 9 POSITIONING OF LOGS ... 10 INSTALLATION: MODEL BVFBX201 (MA CVF200LP OR MA CVF200NAT) FIRE BOX ...

  • Page 4

    MA C100BATLP MA C100BATNAT BURNER BASE (VENTLESS FIREBOX) UNITS FOR TOWNSEND II ONLY: CVFB200LP CVFB200NAT OPTIONAL BLOWER ASSEMBLY FOR (VENTLESS FIREBOX) TOWNSEND II ONLY: MA CVF714 CAST STOVE SERIES DESCRIPTION ALMOND BLACK CAST (BLACK PAINT) GREEN CAST (GREEN PAINT) ALMOND...

  • Page 5: Safety Information

    VENT-FREE NATURAL OR L.P GAS STOVE HEATER Due to high temperatures, the appliance should be located out of traffic and away from furniture and SAFETY draperies. INFORMATION Do not place clothing or other WARNINGS flammable material on or near the...

  • Page 6

    (SHOWN IN THE OPEN PIEZO IGNITOR POSITION) FIGURE 1– TYPICAL STOVE CABINET MODEL LOCAL CODES Install and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of “The National Fuel Gas Code ANSI Z223.1”, also know as NFPA 54*.

  • Page 7: Air For Combustion And Ventilation

    AIR FOR COMBUSTION AND VENTILATION WARNING: This heater shall not be installed in a confined space unusually tight construction unless provisions provided ade-quate combustion and ventilation air. Read the following instructions to ensure proper fresh air for this a n d o t h e r f u e l - b u r n i n g appliances in your home.

  • Page 8

    AIR FOR COMBUSTION AND VENTILATION Continued DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION Determining if You Have A Confined or Unconfined Space Use this work sheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.

  • Page 9

    AIR FOR COMBUSTION AND VENTILATION Continued VENTILATION AIR VENTILATION FROM INSIDE BUILDING This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings; one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (See Options 1 and 2, Figure 2).

  • Page 10

    Do not place stove directly on carpeting, vinyl tile, or any combustible material other than wood. The stove must set on a metal or wood panel extending the full width and depth of the appliance. IMPORTANT:...

  • Page 11: Stove Cavity Assembly

    BOLTED TO BLANKET STOVE BOTTOM FIGURE 6 - LAYING DOWN STOVE ON SIDE DOOR HINGE STEP BOLT HOLE HOLE HOLE FIGURE 7 - LOCATING THREADED HOLES FOR STOVE BOTTOM,LEGS BOLT BACK STOVE PANEL FRONT OF STOVE UNIT TOP OF STOVE...

  • Page 12

    Make final adjustment and door leveling after stove is in normal standing position. 12. Carefully lift stove back up on its four attached legs. 13. Set top grate into stove top. 14. If available, install gas log heater...

  • Page 13: Base

    10mm socket. Remove six (6) bolts and washers. Keep bolts and washers to reattach back panel later. 5. Facing rear of stove body place gas log heater base inside stove with control knob facing inner rear side of the stove.

  • Page 14: Positioning Of Logs

    “LOG #2 PLACEMENT” WARNING: POSITIONING LOGS IS VERY CRITICAL (SEE FIGURE 13). LOG PLACEMENT FOR LOG SET 1) Place rear log (flat faced) #1 on rear log support. The log has alignment notches on each corner. 2) Place ember strip (wrapped in cardboard box ) #2 on front log supports. Center from side to side. 3) Next place middle log (with ember burn out) #3 over front burner tube.

  • Page 15

    OPTIONAL AIR CHANNEL/ SWITCH LEFT BLOWER ASSEMBLY REAR SIDE MOUNTING BRACKETS BOLTS Alignment Guides FIGURE 14 - BACK OF STOVE WITH FIREBOX INSERT / MOUNT- ING BRACKETS / SWITCH/ OPTIONAL AIR CHANNEL WITH BLOWER. MANUAL AUTO SWITCH WIRE SWITCH HOLDER...

  • Page 16

    6, and see page 10, Figure 13. REMOVING CAST STOVE FRONT PANEL If at some time you may need to remove the front panel of your Cast Stove unit for servicing or replacement follow these steps. A. Facing the front of the unit with ac-...

  • Page 17

    If any of the original wire as supplied with the appliance must be replaced, it must be replaced with a wire of at least a 105€ temperature rating. WARNING: Only New Buck Corporation approved blower assembly, part number MA CVF714, may be used with Townsend II unit only. FOUR (4) HOLES FOR MOUNTING BLOWER ASSEMBLY...

  • Page 18: Connecting To Gas Supply

    The gas connection can be made either through the bottom right side or through the lower back opening as illustrated in Figure 17. Make sure gas log heater is secured to the stove cavity assembly. WARNING Never...

  • Page 19

    INSTALLATION Continued We recommend that you install a sediment trap in supply line. Locate sediment trap where it is within reach for cleaning. Install in piping system between fuel supply and heater. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants.

  • Page 20

    FRONT ACCESS TO (SIT) MILLIVOLT FACE PLATE CONTROL BRACKET VALVE When performing pressure checks or wiring accessories such as remote control, or wall mounting thermostats it will be necessary to access the front of the valve body. To access the front of the valve body, you must remove the face plate from the control bracket.

  • Page 21: Lighting Instructions (sit) Millivolt

    OPERATING HEATER FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lit by hand. When lighting the pilot, follow these instructions exactly.

  • Page 22

    OPERATING HEATER Continued WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury, or loss of life. Installation and service must be performed by a qualified installer, service agency, or the gas supplier. IMPROPER: Always operate the appliance at the completely “ON”...

  • Page 23: Cleaning

    NOTE: damage the pilot assembly. Removing the rear panel (Figure 5, page 7) and top grates of your stove will make cleaning easier. 1. Shut off the unit, including the pilot. Allow the unit to cool for at least thirty minutes.

  • Page 24: Trouble Shooting

    TROUBLESHOOTING NOTE: All troubleshooting items are listed in order of operation. OBSERVED PROBLEM When ignitor button is pressed, there is no spark at ODS/pilot When ignitor button is pressed, there is spark at ODS/pilot but no ignition ODS/pilot lights but flame goes out when control knob is released Burner does not light after ODS/pilot is WARNING:...

  • Page 25

    TROUBLESHOOTING Continued OBSERVED PROBLEM Delayed ignition burner Burner backfiring during combustion Slight smoke or odor during initial operation Moisture/condensation noticed on windows Heater produces a whistling noise when burner is lit Dark residue on logs or inside of fireplace White powder residue forming within burner box or on adjacent walls or furniture POSSIBLE CAUSE 1.

  • Page 26

    TROUBLESHOOTING Continued WARNING: If you smell gas Shut off gas supply. Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

  • Page 27: Accessories, Replacement Parts

    ACCESSORIES Purchase these heater accessories from your local dealer. If they can not sup- ply these accessories, call our Parts Department at 1-828-765-6144 for re- ferral information. You can also write to the address listed on the back page of this manual. RECEIVER AND HAND-HELD REMOTE CONTROL KIT PART# PO FDC-504...

  • Page 28

    FOR MODELS MA C100BALTLP, MA C100BATNAT, AND KEY # PART # PE 8204C PE 8404C PO 10-2121-12 PE 820637 PE 820636 PE 916188 PE 916189 PE RC211RB PE 124461 POT6-06 POT6-12 PO H- BURN001 PO 60MVORF PO 62MVORF PO 54MVORF PO 53MVORF PO 44MVORF NOTE: REFER TO PAGES 25 AND 26.

  • Page 29

    FIGURE 27 – PARTS...

  • Page 30

    FIGURE 28 – VALVES AND SUPPLY LINES.

  • Page 31

    PARTS BREAKDOWN FOR CAST STOVE SERIES TOWNSEND II (Discarded During Assembly) SEE PAGE 28 FOR PARTS DESCRIPTION AND PART NUMBERS.

  • Page 32

    One Leg (Porcelain Enamel Green) (4 Total Per Stove 104175-15 One Leg (Porcelain Enamel Red) (4 Total Per Stove 104176-01 Leg Leveler bolt M8 x 1.25-55mm Long (4 Total Per Stove) 104177-02 Hardware Door Hinge Step Bolt With Shoulder (1 Per Unit Door Catch Bolt M8 x 1.25-55mm Long With Two M8 Hex Nuts (1 Per Unit)

  • Page 33

    PARTS AVAILABLE-NOT SHOW TOWNSEND II PART NO. DESCRIPTION 104108-05 Touch-up Spray Paint 12 oz. Can (Metallic Green) 104108-09 Touch-up Spray Paint 12 oz. Can (Metallic Black) 104107-04 Touch-up Spray Paint with Brush (Porcelain Enamel Black) 104107-06 Touch-up Spray Paint with Brush (Porcelain Enamel Almond) 104107-07 Touch-up Spray Paint with Brush (Porcelain Enamel Green) 104107-08...

  • Page 34

    PARTS BREAKDOWN FOR CAST STOVE SERIES HEPPLEWHITE...

  • Page 35

    Bottom Control Door (Porcelain Enamel Red) 104173-22 Bottom Control Door (Metallic Green) 104174-05 Stove Dropped Bottom (Not Included) (Black only) 104177-02 Hardware Kit Door Hinge Step Bolt with Shoulder (1 per unit) Door Catch Bolt M8 x 1.25 –55mm Long with Flat Washer Bottom Floor Bolts M6 x 1-25mm Long with Flat Washer Leg Bolts M6 x 1.25-20mm Long with Flat Washer and Lock Washer (4 per unit)

  • Page 36

    PARTS LIST HEPPLEWHITE PART DESCRIPTION 104176-01 Leg Leveler Bolt M8 x 1.25-55mm Long (4 Total Per Stove) 104178-01 Back Panel Bolts M6 x 1-20mm Long with Flat Washer 107528-01 Left Door (Metallic Black) 107528-03 Left Door (Porcelain Enamel Black) 107528-07...

  • Page 37: Wiring Diagram

    WIRING DIAGRAM FACTORY WIRING THERMOPILE-GENERATOR PILOT ASSEMBLY REV. AUTO/OFF/MANUAL FOR OPTIONAL REMOTE CONTROL SCREW TERMINALS REAR TERMINALS FRONT TERMINALS SIDE VIEW OF VALVE DATE DISCRIPTION APRVD DATE M.B. NEW RELEASE RED WIRE OR WALL THERMOSTAT CUT AND ADD THERMOSTAT WIRE W ITH WIRENUTS (NOT PROVIDED) TO BOTH ENDS OF RED WIRES.

  • Page 38: Warranty

    GAS LOG HEATERS AND STOVE CHASSIS New Buck Corporation warrants this product to be free from defects in materials and components for four (4) years from the date of first purchase provided that the product has been properly installed, operated and maintained in accordance with all applicable instructions.

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