Perkins 103-06 Workshop Manual page 50

E. Disconnect the coupler (10) terminal stopper from
the plate complete.
F Loosen the M4 screw (12) and remove the clamp.
G. Remove the M4 screw (13).
H. Pull out the stator complete (4) from the coil plate
(3).
I. Position the coil plate (3) rear side on a surface
plate, and insert a rod having diameter of
approximately 24mm. Then push the bearing
with a press to remove. (Replace the front
bearing as a flywheel complete).
NOTE: NEVER CLAMP the flywheel body with
any vice.
J. Rotate the bearing manually to confirm that it
rotates without noise.
E0107
RS5101 Tester Checking table.
Tester (+) terminal
Tester (-) termina
Blue
Blue
Red
Yellow
Green
Black
- Reassembly
A. Reassemble the alternator in the reverse of order
Regulator
- Specification
Inspection
A. Adjusted voltage
B. Unit inspection of regulator
Blue Blue
OFF
OFF
OFF OFF
ON ON
OFF OFF
OFF OFF
of its disassembly, paying attention to the
following precautions.
a. When installing the bearing, place the bearing
housing side of the coil plate (3) on the flat
plate. Then press the bearing from rear side of
the coil plate using a rod of 31 mm diameter. (
Apply a rod on the outer face of the bearing.
)
b. Tighten the nut (7) with the torque of 2.5 to
3.Okgf.m.
c. Clamp the flywheel complete.
d. Never suspend the alternator from a lead wire.
Type
Part No.
Weight
Applicable battery
Charging lamp
Applicable alternator
Adjusted voltage
Refer to "Inspection of Alternator".
With circuit tester, carry out the inspection as
shown in the separate table.
Colour of cable
Red Yellow
ON OFF
ON OFF
OFF
ON
OFF OFF
OFF OFF
RS5101
185516060
Approx. 250 gram
12V
12V less than 3.4W
No-load voltage of less
than 70V
Output current of less
than 16A
14.5+0.5V
Green Black
OFF OFF
OFF OFF
OFF OFF
OFF ON
OFF
OFF