Perkins 103-06 Workshop Manual page 44

Changing the shims thickness by 0.1 mm will
change the timing approximately one degree.
Adding shims
subtracting shims increases the angle.
Injection timing adjusting shim
Thickness (mm)
0.2
0.3
0.4
0.5
NOTE: When the shim is not needed, assemble by
coating using liquid sealant.
Assemble the delivery valve (IN).
F
NOTE: Delivery holder tightening torques:
(103-06) 3.5-3.9kgf.m (25-281bf/ft).
(103-09/10/Perama M25/M30)4.0-4.5kgf.m
(29-331bf/ft).
Oil Filter
A. Coat the mounting face with a thin film of oil, and hand
tighten.
Feed Pump
A. Insert using securing bolts.
Tappet
A. Coat the tappet with oil, and assemble.
Cylinder Head
A. Set the piston to the top dead center, measure the
amount of protrusion above the cylinder block with
depth gauge or dial gauge.
NOTE: Take measurement by pressing the piston lightly.
Measure the protrusions for three cylinders. And, use
the highest reading as a reference.
B. Ensure the cylinder head gasket meets the tolerance
levels.
decreases the angle while
Part Number
131437310
131437320
131437330
131437340
PB099
103-09/M25
Measurement (mm) Gasket No.
103-09
0.55-0.75 .
111147250
0216-.0295"
103-10/M30
Measurement (mm) Gasket No.
103-10
0.45-0.75 . 111147280
0177-.0295'
103-06
Measurement (mm)
Gasket No.
103-06
1111471
0.75-0.85
10
(.0295-.0335)
NOTE: Last four digits of code numbers are stamped
on the head gasket. Install the head gasket with code
numbers at top.
C. Tighten the cylinder head in 3-step procedures, in the
order shown in the illustration. Finally tighten with
specified torque.
Specified torque:
5.0 to 5.3kgf.m (36 to 381bf/ft) 103-09/10/Perama M25/
M30.
3.5 to 4.Okgf.m (25 to 291bf/ft) 103-06.
1z /11
O
01
/0\J
04
14
NOTE: Spring pin is used for positioning.
Coat threads of bolts with grease based with molyb-
denum disulphide.
Tightened
thickness
t=1.3
Tightened
thickness
t=1.3
Tightened
thickness
t=1.3
13
O/~
03 0
~
X 7
02 106
12
E0098