Reassembly - Suzuki RM250 Owner's Service Manual

REASSEMBLY

Reassemble the kick starter assembly in the reverse order of
disassembly. Pay attention to the following points:
• Apply transmission oil to the kick starter shaft.
• Install the return spring 1 into the kick starter shaft hole A.
• Install the spring guide 2 with the groove B of the spring
guide engaged with the return spring 1.
• Install the kick starter drive gear 3 and washer 4 to the kick
starter shaft.
• Install the new snap ring 5 firmly with snap ring pliers.
 09900-06107: Snap ring pliers
• Install the kick starter assembly to the crankcase and hook
the return spring.
• Install the kick starter idle gear washer and new snap ring.
 09900-06107: Snap ring pliers
KICK STARTER 8-5