Transmission Removal; Crankshaft Removal; Transmission Inspection - Suzuki RM250 Owner's Service Manual

10-6 TRANSMISSION AND CRANKSHAFT

TRANSMISSION REMOVAL

• Remove the dowel pins 1 and gasket 2.
• Remove the gearshift fork shafts 3.
• Remove the gearshift cam 4.
• Remove the gearshift forks 5.
• Remove the driveshaft assembly 6 and countershaft assem-
bly 7.

CRANKSHAFT REMOVAL

• Remove the crankshaft with the special tool.
 09920-13120: Crankcase separating tool
NOTE:
Keep all the tool arms parallel to the crankcase surface.

TRANSMISSION INSPECTION

• Inspect the gear teeth, dogs, gearshift grooves and splines for
abnormal wear and damage.