Triumph Tiger Explorer Owner's Handbook Manual
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Triumph Tiger Explorer Owner's Handbook Manual

Triumph Tiger Explorer Owner's Handbook Manual

Triumph tiger explorer motorcycle owner's handbook
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FOREWORD

This handbook contains information on the Triumph Tiger Explorer motorcycle. Always store
this owner's handbook with the motorcycle and refer to it for information whenever necessary.
chgu
Warnings, Cautions and
Notes
Throughout
this
owner's
particularly
important
information
presented in the following form:
Warning
This warning symbol identifies special
instructions or procedures, which if not
correctly followed could result in personal
injury, or loss of life.
handbook
This caution symbol identifies special
is
instructions or procedures, which, if not
strictly observed, could result in damage to,
or destruction of, equipment.
Note:
•
This note symbol indicates points
of particular interest for more
efficient and convenient operation.
Foreword
Caution
1

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Summary of Contents for Triumph Tiger Explorer

  • Page 1: Foreword

    Foreword FOREWORD This handbook contains information on the Triumph Tiger Explorer motorcycle. Always store this owner's handbook with the motorcycle and refer to it for information whenever necessary. chgu Warnings, Cautions and Notes Caution Throughout this owner's handbook This caution symbol identifies special...

  • Page 2: Warning Labels

    Off-road Use To ensure a long, safe and trouble free life for your motorcycle, maintenance should only be The Tiger Explorer is designed for on-road carried out by an authorized Triumph dealer. and light off-road use. Only an authorized Triumph dealer will have...
  • Page 3 800-447-4700, or by Our relationship with you does not end with writing to the Motorcycle Safety Foundation the purchase of your Triumph. Your feedback at: 2, Jenner Street, Irvine, California 92718. on the buying and ownership experience is...

  • Page 4: Table Of Contents

    Information The information contained in this publication is based on the latest information available at the time of printing. Triumph reserves the right to make changes at any time without prior notice, or obligation. Not to be reproduced wholly or in part without the written permission of Triumph Motorcycles Limited.

  • Page 5: The Motorcycle

    Warning This motorcycle is fitted with a catalytic converter below the engine, which along The Tiger Explorer is designed for on-road with the exhaust system reaches very high use and light off road use. Extreme off- temperature during engine operation.

  • Page 6: Fuel And Exhaust Fumes

    Foreword - Safety First Fuel and Exhaust Fumes Safety Helmet and Clothing Warning Warning GASOLINE IS HIGHLY FLAMMABLE: When riding the motorcycle, both rider and passenger must always wear a Always turn off the engine when refuelling. motorcycle helmet, eye protection, gloves, Do not refuel or open the fuel filler cap boots, trousers (close fitting around the while smoking or in the vicinity of any...
  • Page 7 Foreword - Safety First Parking Warning Warning A helmet is one of the most important pieces of riding gear as it offers protection Always turn off the engine and remove the against head injuries. You and your ignition key before leaving the motorcycle passenger's helmet should be carefully unattended.
  • Page 8 Triumph motorcycle safe operation this Triumph are those which carry official Triumph motorcycle. approval installed Remember that continued operation of an motorcycle by an authorized dealer. incorrectly performing motorcycle may...
  • Page 9 Foreword - Safety First Riding Warning Warning This Triumph motorcycle should operated within the legal speed limits for Never ride the motorcycle when fatigued the particular road travelled. Operating a or under the influence of alcohol or other motorcycle high speeds drugs.
  • Page 10 In some cases, it helps to shift your body weight forward by leaning over the Caution tank. This Triumph motorcycle is not installed Copyright © 2005 Motorcycle Safety with spark arresters. Operation in forests, Foundation. All rights reserved. Used with brush or grass areas may violate state and permission.

  • Page 11: Handlebars And Footrests

    Foreword - Safety First Handlebars and Footrests Warning Warning The rider and passenger must always use the footrests provided, during operation of The rider must maintain control of the the vehicle. vehicle keeping hands By using the footrests, both rider and handlebars at all times.

  • Page 12: Warning Labels

    The labels detailed on this and the following pages draw your attention to important safety information in this handbook. Before riding, ensure that all riders have understood and complied with all the information to which these labels relate. Warning Label Locations - Tiger Explorer Breaking-In Coolant...
  • Page 13 Warning Labels Warning Label Locations - Tiger Explorer (continued) Caution All warning labels and decals, with the exception of the Breaking-in label, are fitted to the motorcycle using a strong adhesive. In some cases, labels are installed prior to an application of paint lacquer.

  • Page 14: Parts Identification

    Parts Identification PARTS IDENTIFICATION 1. Headlight 9. Rear brake caliper 2. Front turn signal 10.Rear brake disc 3. Windshield adjuster, left hand side 11. Center stand 4. Fuel tank and fuel filler cap 12.Gear-shift pedal 5. Battery and fuse boxes 13.Side stand 6.
  • Page 15 Parts Identification PARTS IDENTIFICATION 18.Brake/tail light 26.Front fork 19.Rear brake fluid reservoir 27.Engine oil level sight glass 20.Oil filler cap 28.Clutch line 21. Mirror 29.Rear brake pedal 22.Front fork adjuster 30.Rear suspension spring pre-load 23.Windshield adjuster, right hand side adjuster 24.Headlight adjuster 31.
  • Page 16 Parts Identification 10 11 x 1000 chgm 1. Clutch lever 11. Engine stop switch 2. Passing button 12.Front brake lever 3. Headlight dimmer switch 13.Starter button 4. Instrument's scroll button 14.Cruise control adjust button 5. Clutch fluid reservoir 15.Cruise control ON/OFF button 6.

  • Page 17: Serial Numbers

    Serial Numbers SERIAL NUMBERS Vehicle Identification Engine Serial Number Number (VIN) chev 1. Engine serial number chgs The engine serial number is stamped on the 1. VIN number engine crankcase, immediately below the The Vehicle Identification Number (VIN) is transmission. stamped into the steering head area of the Record the engine serial number in the space frame.
  • Page 18 Serial Numbers This page intentionally left blank...

  • Page 19: General Information

    Triumph Traction Control - If Equipped ........
  • Page 20 General Information Warning Lights ............. . 38 Turn Signals .
  • Page 21 Filling the Fuel Tank ............58 Tool Kit, Handbook and the Triumph Accessory D-Lock ......59 Stands .

  • Page 22: Instrument Panel Layout

    General Information Instrument Panel Layout 10 11 x 1000 23 22 13 12 chda 1. Clock 15.Traction control light (if traction 2. Service interval indicator control is fitted) 3. Speedometer 16.Cruise control light 4. Fuel gauge 17. Tachometer 5. Engine management malfunction 18.High coolant temperature warning indicator light light...

  • Page 23: Speedometer And Odometer

    • Tire Pressure Monitoring system - if equipped; • Set up. Note: • tire pressure monitoring system (TPMS) is an accessory which must be installed by your authorized Triumph dealer. The TPMS display will then activated your authorized Triumph dealer.

  • Page 24: Odometer/Trip Meter

    General Information Odometer/Trip Meter Trip Meter Either trip meter shows the distance that the motorcycle has travelled, trip time, average fuel consumption, instantaneous fuel consumption and average speed, all since the trip meter on display was last reset to zero. To access the trip meter information, turn the ignition to the ON position.

  • Page 25: Trip Meter Reset

    General Information Each display provides following Trip Meter Reset information: To reset either of the trip meters, select and display the trip meter to be zeroed then press Odometer the set button for 2 seconds. After 2 seconds, Shows the total distance that the motorcycle the trip meter on display will reset to zero.

  • Page 26: Air Temperature

    The tire pressure monitoring system (TPMS) is an accessory item and must be installed by your authorized Triumph dealer. The TPMS display on the instruments will only be activated when the system has been installed.

  • Page 27: Tpms Sensor Id Number

    General Information TPMS Sensor ID Number System Display An ID number for each tire pressure sensor is printed on a label which is on the sensor. This number may be required by the dealer for service or diagnostics. If the TPMS has been installed at the factory, labels identifying the front and rear TPMS sensor ID numbers will be affixed to the spaces below.

  • Page 28: Sensor Batteries

    Contact your authorized Triumph take account of this. Triumph dealer to have the sensor replaced Owners must only adjust tire pressures when and the new serial number recorded in the the tires are cold using an accurate tire spaces provided on page 27.

  • Page 29: Set Up Menu

    General Information Set Up Menu Auto - Self Cancelling Turn Signals This Triumph model has a self cancelling turn To access the set up menu; with the signal function that can be disabled or motorcycle stationary and in neutral, press enabled.

  • Page 30: Display Screen

    General Information Changing Units (Imperial, US or To access the units display; with the motorcycle stationary and in neutral, turn the Metric) ignition to the ON position. Units has four selectable display modes as Press and release the set button on the left described below: hand switch cube until 'SEtUP' is visible in the •...

  • Page 31: Clock Adjustment

    General Information Models without TPMS: Press the set Clock Adjustment button and do not touch the scroll or set To reset the clock; with the motorcycle buttons again until ºC or ºF is visible. Press stationary and in neutral turn the ignition to and release the scroll button until the desired the ON position.

  • Page 32: Triumph Traction Control - If Equipped

    Warning adjusted in the same way as for the hours. Once both hours and minutes are correctly Triumph traction control is not a substitute set, press the set button to confirm and t-SEt for riding appropriately for the prevailing will be visible in the display screen. Press the road and weather conditions.

  • Page 33: Triumph Traction Control Settings

    The Triumph traction control can be set to one of the following conditions: To access the traction control settings; with •...

  • Page 34: Abs Disable

    General Information ABS Disable To Enable the ABS To enable the ABS system again, repeat the It is possible to temporarily disable the ABS ABS disable procedure and select 'on'. system. system cannot permanently disabled, it will be automatically Press the home button and the odometer in enabled when the ignition is turned off and the trip 1 menu will be visible in the display then on again.

  • Page 35: Service Interval Indicator

    (0 km) the service symbol will remain on until the service has been carried out and the system has been reset by your authorized Triumph dealer. If the service is overdue, the distance will be displayed as a negative number.

  • Page 36: Gear Position Display

    General Information Gear Position Display Coolant Temperature Gauge 1. Gear position display (neutral 1. Coolant temperature gauge position displayed) The coolant temperature gauge indicates the 2. Gear position symbol temperature of the engine coolant. When the ignition is switched on, all 8 bars of The gear position display indicates which the display will be shown.

  • Page 37: Fuel Gauge

    General Information Fuel Gauge Heated Seats - If Equipped cgjp_5 cgjp_5_1 1. Fuel gauge 1. Heated seats symbol The fuel gauge indicates the amount of fuel Heated seats are an accessory installed item. in the tank. Both the rider's and pillion's heated seat has OFF, LOW and HIGH settings.

  • Page 38: Warning Lights

    General Information Warning Lights Low Oil Pressure/Low Oil Level Warning Light Note: When the ignition is switched on, • When the ignition is switched on, the low oil pressure/low oil level the instrument warning lights will warning light will illuminate for 2 seconds illuminate for 2 seconds and will and will then go off if the oil level is correct.

  • Page 39: High Coolant Temperature Warning Light

    General Information High Coolant Temperature Warning Light Caution With the engine running, if the Stop the engine immediately if the low oil engine coolant temperature pressure warning light illuminates. Do not becomes dangerously high, the restart the engine until the fault has been high coolant temperature warning light in the rectified.

  • Page 40: Engine Management System Malfunction Indicator Light

    Contact an authorized consumption. Reduced engine Triumph dealer as soon as possible to have performance could cause a dangerous the fault checked and rectified. riding condition, leading to loss of control and an accident. Contact an authorized Triumph dealer as soon as possible to have the fault checked and rectified.

  • Page 41: Tire Pressure Warning Light

    3. Tire pressure indicator light illuminated. Contact an 4. Tire pressure warning light authorized Triumph dealer as soon as possible to have the fault checked and rectified. In this situation braking too hard will cause the wheels to lock resulting in loss of control and an accident.

  • Page 42: Frost Symbol

    General Information The tire pressure at which the warning light Frost Symbol illuminates is temperature compensated to The frost symbol will illuminate 20°C but the numeric pressure display when the ignition is turned ON associated with it is not (see page 112). Even and the ambient air temperature if the numeric display seems at or close to the is 39ºF (4ºC) or lower.

  • Page 43: Traction Control Warning Light - If Traction Control Is Fitted

    Triumph dealer. Warning If the traction control is not functioning,...

  • Page 44: Ignition Key

    General Information Ignition Key Always get replacement keys from your authorized Triumph dealer. Replacement keys must be 'paired' with the motorcycle’s immobilizer by your authorized Triumph dealer. Caution Do not store the spare key with the motorcycle as this will reduce all aspects of security.

  • Page 45: Ignition Switch/Steering Lock

    General Information Ignition Switch/Steering Lock Ignition Switch Positions This is a four position, key operated switch. The key can be removed from the switch only when it is in the OFF, LOCK or P (PARK) position. TO LOCK: Turn the handlebar fully to the left, turn the key to the OFF position, push and fully release the key, then rotate it to the LOCK position.

  • Page 46: Brake And Clutch Lever Adjusters

    General Information Brake and Clutch Lever Adjusters Warning With the key in the LOCK or P position the steering will become locked. Never turn the key to the LOCK or P positions while the motorcycle is moving as this will cause the steering to lock. Locked steering will...

  • Page 47: Right Handlebar Switches

    General Information Right Handlebar Switches Warning Do not attempt to adjust the lever with the motorcycle in motion as this may lead to loss of motorcycle control and an accident. After adjusting the lever, operate the motorcycle in an area free from traffic to gain familiarity with the new lever setting.

  • Page 48: Starter Button

    General Information Left Handlebar Switches Caution Do not leave the ignition switch in the ON position unless the engine is running as this may cause damage to electrical components and will discharge the battery. Starter Button The starter button operates the electric starter.

  • Page 49: Headlight Dimmer Switch

    General Information Headlight Dimmer Switch Turn Signal Switch High or low beam can be selected with the When the turn signal switch is pushed to the headlight dimmer switch. To select high left or right and released, the corresponding beam, push the switch forward. To select low turn signals will flash on and off.

  • Page 50: Hazard Warning Lights

    General Information Hazard Warning Lights Pass Button To turn on or off the hazard warning lights, Note: press and release the hazard warning light • The pass button will only operate switch on the instruments. when the engine is running. When the pass button is pressed, the headlight main beam will be switched on.

  • Page 51: Front Fog Lights Switch, If Equipped

    1. Throttle open position 2. Throttle closed position 3. Cruise control cancel position This Triumph model has an electronic throttle twist grip to open and close the throttles via the engine control unit. There are no direct-acting cables in the system.

  • Page 52: Brake Use

    Reduced engine performance could cause a dangerous riding condition, leading to loss of control and an accident. Contact an authorized Triumph dealer as soon as possible to have the fault checked and rectified.

  • Page 53: Activating Cruise Control

    General Information Activating Cruise Control Warning Note: • The cruise control indicator light Only operate this Triumph motorcycle at will not illuminate until cruise high speed in closed-course on-road control has been activated by competition or on closed-course racetracks. pressing...

  • Page 54: Resuming The Cruise Control Set Speed

    General Information To activate cruise control, the following Resuming the Cruise Control Set conditions have to be met: Speed • The motorcycle is travelling at a speed between 30 to 100 mph Warning (48 - 160 km/h); • The motorcycle is in 4th gear or When resuming cruise control, always higher;...

  • Page 55: Increasing Speed While In Cruise Control

    General Information The set speed can be resumed by pressing Increasing Speed while in Cruise and releasing the RES/+ end of the adjust Control button provided the conditions described on To increase the speed, press and release the page have been met. RES/+ end of the adjust button.

  • Page 56: Decreasing Speed While In Cruise Control

    Decreasing Speed while in Cruise Control To decrease speed, press and release the This Triumph motorcycle is designed to run SET/- end of the adjust button. Each press of on unleaded gasoline with a CLC or AKI the button will decrease the speed by 1 mph octane rating (R+M)/2 of 87 or higher.
  • Page 57 These gasolines are a blend of conventional Warning gasoline and another compound such as alcohol. This Triumph motorcycle will give its To help reduce hazards associated with best performance when using unleaded refuelling, always observe the following gasoline. However, the following should be...

  • Page 58: Fuel Tank Cap

    General Information Fuel Tank Cap Filling the Fuel Tank Avoid filling the tank in rainy or dusty conditions where airborne material can contaminate the fuel. Caution Contaminated fuel may cause damage to fuel system components. Fill the fuel tank slowly to help prevent spillage.

  • Page 59: Tool Kit, Handbook And The Triumph Accessory D-Lock

    Tool Kit, Handbook and the with the side stand in the down position. Triumph Accessory D-Lock Never attempt to ride with the side stand down or interfere with the interlock The tool kit and handbook are located mechanism as this will cause a dangerous beneath the pillion's seat.

  • Page 60: Center Stand

    General Information Whenever the side stand is used, before Seats riding, always ensure that the side stand is fully up after first sitting on the motorcycle. Seat Care For instructions on safe parking, refer to the To prevent damage to the seat or seat cover, 'How to Ride the Motorcycle' section.

  • Page 61: Rear Seat

    General Information Rear Seat To re-install the seat, engage the seat's two outer brackets under the loops on the subframe and the two inner brackets to brackets on the rider's seat. Gently push the seat forwards and press down at the rear to engage in the seat lock.

  • Page 62: Rider's Seat

    General Information Rider's Seat Rider’s Seat Height Adjustment chdh chdi 1. Rider’s seat 1. Rider’s seat 2. Front height adjuster To remove the rider’s seat, remove the rear 3. Rear height adjuster seat (see page 61). 4. Low seat height position (front Grasp the rider’s seat on either side, and slide shown) it rearwards and upwards for complete...

  • Page 63: Safety Helmet Hook

    General Information Safety Helmet Hook Warning A safety helmet can be secured to the motorcycle using the safety helmet hook Always adjust both seat height adjusters. located on the left hand side of the Adjusting only one height adjuster may motorcycle, beneath the rider's seat.

  • Page 64: Triumph Accessory D-Lock Storage

    Triumph Accessory D-lock Electrical Accessory Socket Storage Space is provided under the rear seat to store a Triumph accessory D-lock (available from your Triumph dealer). Secure the lock as follows: Remove the rear seat (see page 61). Release the strap and remove the handbook and tool kit.

  • Page 65: Handlebar Adjustment

    Triumph dealer. Handlebar adjustments carried out by a technician who is not of an authorized Triumph dealer may affect the handling, stability other aspects motorcycle’s operation which may result in loss of motorcycle control and an accident.

  • Page 66: Windshield

    General Information Rotate the handlebar so that the etched + Windshield marking on the handlebar aligns with the Note: front left hand split line of the clamp riser. • windshield fitted this motorcycle adjusted without the use of tools. To Adjust the Windshield Warning Never attempt to clean or adjust the windshield while riding the motorcycle.

  • Page 67: Breaking-In

    General Information To adjust the windshield, loosen left and right Breaking-In hand adjuster knobs sufficiently to allow the adjustment blocks slide over adjustment plates. Position the windshield to the desired height, R.P.M. cboa ensuring both adjustment plates are set to Breaking-in is the name given to the process the same position.

  • Page 68: Safe Operation

    Maintenance and gear helps reduce fuel consumption, Adjustment section or see your authorized reduces noise and helps to protect Triumph dealer for the action required to the environment. return the motorcycle to a safe operating condition.
  • Page 69 General Information Check: Brake Pads: There should be more than 0.06 in (1.5 mm) friction material Fuel: Adequate supply in tank, no fuel leaks remaining on all the pads (page 103). (page 56). Brake Fluid Levels: No brake and clutch Engine Oil: Correct level visible at sight fluid leakage.
  • Page 70 General Information This page intentionally left blank...

  • Page 71: How To Ride The Motorcycle

    How to Ride the Motorcycle HOW TO RIDE THE MOTORCYCLE Table of Contents To Stop the Engine ............72 To Start the Engine .

  • Page 72: To Stop The Engine

    How to Ride the Motorcycle To Stop the Engine 1. Engine stop switch To Start the Engine 2. Starter button Check that the engine stop switch is in the 3. Neutral indicator light RUN position. 4. ON position Ensure the transmission is in neutral. 5.
  • Page 73 How to Ride the Motorcycle • A transponder is fitted within the turn engine Caution immobilizer. ensure immobilizer functions correctly, Do not operate the starter continuously for always have only one of the more than 5 seconds as the starter motor ignition keys near the ignition will overheat and the battery will become switch.

  • Page 74: Moving Off

    How to Ride the Motorcycle Moving Off Warning Pull in the clutch lever and select first gear. Open the throttle a little and let out the clutch With the traction control enabled, it will lever slowly. As the clutch starts to engage, limit the amount of front wheel lift and rear open the throttle a little more, allowing wheel slip.

  • Page 75: Braking

    When stopping, always apply both brakes Triumph strongly recommends that all riders at the same time. Normally the front brake take a course of instruction, which includes should be applied a little more than the advice on safe brake operation.
  • Page 76 How to Ride the Motorcycle Warning Warning For your safety, always exercise extreme When descending a long, steep gradient, caution when braking (whether or not ABS use engine braking by down shifting and is installed), accelerating or turning as any use the brakes intermittently.

  • Page 77: Abs (Anti-Lock Brake System)

    How to Ride the Motorcycle ABS (Anti-Lock Brake System) ABS Warning Light When the ignition switch is turned to the ON position, it is normal Warning for the ABS warning light to flash on and off (see page 34). If the ABS warning ABS prevents the wheels from locking, light is constantly illuminated it indicates that therefore maximizing the effectiveness of...

  • Page 78: Parking

    Do not continue to ride for longer than is necessary with the indicator light illuminated. In the event of a fault, contact an authorized Triumph dealer as soon as possible to have the fault checked and rectified. In this situation,...

  • Page 79: Considerations For High-Speed Operation

    If Warning parking inside a garage or other structure, be sure it is well ventilated and the Only operate this Triumph motorcycle at motorcycle is not close to any source of high speed in closed-course on-road flame sparks.

  • Page 80: General

    How to Ride the Motorcycle Brakes Check that the front and rear brakes are Warning functioning properly. handling characteristics Tires motorcycle at high speed may vary from those you are familiar with at legal road High-speed operation is hard on tires, and speeds.

  • Page 81: Final Drive Oil

    How to Ride the Motorcycle Final Drive Oil Electrical Equipment Make certain that the final drive oil level is Make certain that the headlight, brake/tail correct. Ensure that the correct grade and light, turn signals, horn, etc. all work properly. type of oil is used when topping off.
  • Page 82 How to Ride the Motorcycle This page intentionally left blank...

  • Page 83: Accessories, Loading And Passengers

    (though not while the motorcycle is in Warning motion) and ensure that the load does not extend beyond the rear of the motorcycle. Only operate this Triumph motorcycle at Never exceed the maximum vehicle high speed in closed-course on-road loading weight of 489 lb (222 kg).
  • Page 84 Accessories and Loading Warning Warning Your passenger should be instructed that The handling and braking capabilities of a he or she can cause loss of motorcycle motorcycle will be affected by the presence control by making sudden movements or of a passenger. The rider must make by adopting an incorrect seated position.
  • Page 85 Accessories and Loading Warning Warning Do not carry a passenger unless he or she If the passenger seat is used to carry small is tall enough to reach the footrests objects, they must not exceed 11 lb (5 kg) provided. in weight, must not impair control of the motorcycle, must be securely attached and A passenger who is not tall enough to...
  • Page 86 Accessories and Loading This page intentionally left blank...

  • Page 87: Maintenance And Adjustment

    Maintenance and Adjustment MAINTENANCE AND ADJUSTMENT Table of Contents Scheduled Maintenance............90 Engine Oil .
  • Page 88 Maintenance and Adjustment Front Suspension ............108 Front Fork Inspection.
  • Page 89 Maintenance and Adjustment Brake/Tail Light/License Plate Light ..........125 Brake/Tail Light/License Plate Light Replacement .

  • Page 90: Maintenance And Adjustment

    Only an authorized Triumph Motorcycles cannot accept any Triumph dealer will have this knowledge responsibility for damage or injury resulting and equipment. from incorrect maintenance or improper adjustment carried out by the owner.
  • Page 91 Valve clearances - check/adjust Camshaft timing - adjust - only first 10,000 mile • (16,000 km) service • • • Air cleaner - renew Autoscan - carry out a full Autoscan using the Triumph • • • • • diagnostic tool •...
  • Page 92 Maintenance and Adjustment Operation Description Odometer Reading in Miles (Kms) or Time Period, whichever comes first First Annual Mileage based service Service Service Every Year 10,000 and 20,000 40,000 30,000 (32,000) (800) (64,000) (16,000 and 1 month 48,000) • • •...
  • Page 93 Maintenance and Adjustment Operation Description Odometer Reading in Miles (Kms) or Time Period, whichever comes first First Annual Mileage based service Service Service Every Year 10,000 and 20,000 40,000 30,000 (32,000) (800) (64,000) (16,000 and 1 month 48,000) • • •...

  • Page 94: Engine Oil

    Maintenance and Adjustment Engine Oil Oil Level Inspection cbnz In order for the engine, transmission, and clutch to function correctly, maintain the engine oil at the correct level, and change the oil and oil filter in accordance with scheduled maintenance requirements. Warning Motorcycle operation with insufficient, deteriorated, or contaminated engine oil...

  • Page 95: Oil And Oil Filter Change

    Maintenance and Adjustment Once the correct level is reached, re-install and tighten the filler plug. Caution Oil and Oil Filter Change If, after the ignition is switched on, the oil pressure/low oil warning light remains on and 'oil Low' is visible in the display screen, do not start the engine until the oil level has been physically checked.

  • Page 96: Disposal Of Used Engine Oil And Oil Filters

    Running the engine with low oil pressure will cause engine Unscrew and remove the oil filter using damage. Triumph service tool T3880313. Dispose of the old filter in an environmentally friendly Ensure that the low oil pressure warning light way.

  • Page 97: Oil Specification And Grade

    Maintenance and Adjustment Oil Specification and Grade Cooling System Triumph high performance fuel injected ensure efficient engines are designed to use 10W/40 or engine cooling, check 15W/50 semi or fully synthetic motorcycle the coolant level each engine oil that meets specification API SH (or...

  • Page 98: Coolant Level Inspection

    Never swallow anti-freeze or any of the motorcycle coolant. Note: • HD4X Hybrid OAT coolant, as supplied by Triumph, is pre-mixed and does not need to be diluted prior to filling or topping off the cooling system. chgw 1. Expansion tank 2.

  • Page 99: Coolant Level Adjustment

    1. Expansion tank Have the coolant changed by an authorized 2. Expansion tank cap Triumph dealer in accordance with scheduled maintenance requirements. Allow the engine to cool. The expansion tank cap can be removed from the left hand side of the motorcycle.

  • Page 100: Radiator And Hoses

    Have your authorized Triumph system checked by an authorized Triumph dealer replace any defective items. dealer if any changes are detected. Check the radiator grille and fins for Changes can be due to wear in the obstructions by insects, leaves or mud.

  • Page 101: Clutch

    Maintenance and Adjustment Clutch Install the reservoir cover ensuring that the diaphragm seal is correctly installed. Tighten motorcycle equipped with the screws to 9 lb in (1 Nm). hydraulically operated clutch that does not require adjustment. Clutch Fluid Level Inspection and Adjustment Warning Use only DOT 4 specification brake and...

  • Page 102: Final Drive Unit

    Under no circumstances should the final a fault occurs with the final drive unit, your drive unit be disassembled. Failure to Triumph dealer must replace the complete observe the above warning could lead to a assembly. malfunction of the final drive unit causing...

  • Page 103: Brakes

    Maintenance and Adjustment Brakes Breaking-in New Brake Pads and Discs Brake Wear Inspection After replacement brake discs and/or pads have been installed to the motorcycle, we recommend a period of careful breaking-in that will optimize the performance and longevity of the discs and pads. The recommended distance for breaking-in new pads and discs is 200 miles (300 km).

  • Page 104: Brake Pad Wear Compensation

    It is dangerous to operate the motorcycle under such conditions and your authorized Any absorbed moisture will greatly reduce Triumph dealer must rectify the fault the boiling point of the brake fluid causing before riding. a reduction in braking efficiency.

  • Page 105: Front Brake Fluid Level Inspection And Adjustment

    Maintenance and Adjustment Front Brake Fluid Level Inspection Rear Brake Fluid Inspection and and Adjustment Adjustment 1. Screws 1. Upper level line 2. Heel guard 2. Lower level line 3. Rear brake fluid reservoir The brake fluid level in the reservoirs must be 4.

  • Page 106: Brake Light Switches

    If there has been an appreciable drop in the level of the fluid in either fluid To prevent risk of injury from the reservoir, consult your authorized Triumph motorcycle falling during the inspection, dealer for advice before riding. Riding with...

  • Page 107: Inspecting The Steering (Steering Head) Bearings For Free Play

    If the wheel bearings in the front or rear wheel allow play in the wheel hub, are noisy, or if the wheel does not turn smoothly, have your authorized Triumph dealer inspect the wheel bearings. The wheel bearings must be inspected at the...

  • Page 108: Front Suspension

    Examine each fork for any sign of damage, Spring Pre-Load Adjustment scratching of the slider surface, or for oil leaks. If any damage or leakage is found, consult an authorized Triumph dealer. To check that the forks operate smoothly: • Position the motorcycle on level ground.

  • Page 109: Front Suspension Setting Chart

    Maintenance and Adjustment Front Suspension Setting Chart Rear Suspension Loading Spring Rear Suspension Setting Chart Pre-Load¹ Loading Spring Rebound Solo Riding - Standard Pre-Load² damping² Solo Riding - Comfort Solo Riding - Rider and Luggage Standard Rider and Passenger Solo Riding - Comfort Rider, Passenger and Luggage...

  • Page 110: Rear Suspension Adjustment

    Maintenance and Adjustment Spring Pre-Load Adjustment Warning Ensure that the correct balance between front and rear suspension is maintained. Suspension imbalance could significantly change handling characteristics leading to loss of control and an accident. Refer to the front and rear suspension setting charts for further information or consult your dealer.

  • Page 111: Rebound Damping Adjustment

    Maintenance and Adjustment Rebound Damping Adjustment Tires cboa This model is equipped with tubeless tires, valves and wheel rims. Use only tires marked 'TUBELESS' and tubeless valves on rims marked 'SUITABLE FOR TUBELESS TIRES'. Warning Do not install tube-type tires on tubeless rims.

  • Page 112: Tire Inflation Pressures

    The cold inflation pressures specified by Triumph take account of this. Owners must only adjust tire pressures when the tires are cold using an accurate pressure gauge, and must not use the tire pressure display on the instruments.

  • Page 113: Tire Wear

    Maintenance and Adjustment Tire Wear Warning Only operate this Triumph motorcycle at high speed in closed-course on-road cboa competition or on closed-course racetracks. As the tire tread wears down, the tire High-speed operation should only then be becomes more susceptible to punctures. It is...

  • Page 114: Tire Replacement

    Triumph dealer and inform them that tire to burst resulting in rapid tire deflation, loss pressure sensors are installed to the of vehicle control and an accident.
  • Page 115 Use of a motorcycle with incorrectly seated striking the curb, ask your authorized tires, incorrectly adjusted tire pressures, or Triumph dealer to inspect the tire both when not accustomed to its handling internally and externally. Remember, tire characteristics may lead to loss of control damage may not always be visible from and an accident.

  • Page 116: Battery

    Maintenance and Adjustment Battery Battery Removal Warning Under some circumstances, the battery can give off explosive gases; keep sparks, flames cigarettes away. Provide adequate ventilation when charging or using the battery in an enclosed space. The battery contains sulphuric acid (battery acid).

  • Page 117: Battery Disposal

    Maintenance and Adjustment Battery Disposal Under normal conditions, the motorcycle charging system will keep the battery fully Should the battery ever require replacement, charged. However, if the motorcycle is the original battery must be handed to a unused, the battery will gradually discharge recycling agent who will ensure that the due to a normal process called self discharge;...

  • Page 118: Battery Charging

    Do not use an automotive quick charger as it may overcharge and may damage the battery and the alternator. Should the battery Voltage fall below 12.7 Volts, the battery should be charged using a Triumph approved battery charger. Always follow the instructions supplied with the battery charger.

  • Page 119: Fuse Boxes

    Maintenance and Adjustment Fuse Boxes ABS Fuse Box Main Fuse Boxes Front of Motorcycle chgx 1. ABS fuse box The ABS fuse box is located beneath the chfa 1. Left hand fuse box rider's seat and behind the right hand main 2.

  • Page 120: Fuse Identification

    Maintenance and Adjustment Fuse Identification A blown fuse is indicated when all of the The fuse identification numbers listed in the systems protected by that fuse become tables correspond with those printed on the inoperative. When checking for a blown fuse, fuse box covers, as shown below.

  • Page 121: Abs Fuse Box

    Maintenance and Adjustment ABS fuse box Headlights Circuit Protected Position Rating Headlights (Amps) Warning To allow access to the ABS fuse box the Adjust road speed to suit the visibility and rider’s seat must be removed. weather conditions in which the motorcycle is being operated.

  • Page 122: Headlight Adjustment

    Maintenance and Adjustment Headlight Adjustment Headlight Adjustment Lever for Loaded Conditions Each headlight can be adjusted by means of vertical and horizontal adjustment screws located on the rear of each headlight. In addition, the headlight is equipped with an easily accessible adjuster to allow the vertical adjustment to be corrected when the motorcycle is fully loaded.

  • Page 123: Headlight Bulb Replacement

    Use a genuine Triumph supplied headlight Disconnect the multi-plug from the bulb. bulb as specified in the Triumph Parts Detach the bulb retainer from the hook on Catalog. the headlight assembly and rotate it away Always have replacement headlight bulbs from the bulb as shown.

  • Page 124: Front Fog Lights - If Equipped

    Maintenance and Adjustment Front Fog Lights - If Equipped 2. Remove the two fasteners from the rear of the lamp unit. Front Fog Light Bulb Replacement Warning The bulbs become hot during use. Always allow sufficient time for the bulb to cool before handling.

  • Page 125: Brake/Tail Light/License Plate Light

    6. Installation is the reverse of the removal Turn Signals Lights process. Bulb Replacement Caution Use a genuine Triumph supplied bulb as specified in the Triumph Parts Catalog. Always have replacement bulbs installed by an authorized Triumph dealer. Brake/Tail Light/License...

  • Page 126: Cleaning

    Maintenance and Adjustment Cleaning Preparation for Washing Before washing, precautions must be taken Frequent, regular cleaning is an essential part to keep water off the following places. of the maintenance of your motorcycle. If regularly cleaned, the appearance will be Rear opening of the exhausts: Cover with a preserved for many years.

  • Page 127: Where To Be Careful

    Maintenance and Adjustment Where to be Careful After Washing Avoid spraying water with any great force Remove the plastic bags and tape, and clear near the following places: the air intakes. • Instruments; Lubricate the pivots, bolts and nuts. • Brake cylinders and brake calipers;...

  • Page 128: Unpainted Aluminum Items

    Maintenance and Adjustment Unpainted Aluminum Items If the transparency of the windshield is reduced by scratches or oxidation which Items such as brake and clutch levers, wheels, cannot be removed, the windshield must be engine covers, top and bottom yokes on replaced.

  • Page 129: Cleaning Of The Exhaust System

    Maintenance and Adjustment Cleaning of the Exhaust System Drying All parts of the exhaust system of your Dry the exhaust system as far as possible with motorcycle must be cleaned regularly to a soft cloth. Do not run the engine to dry the avoid a deterioration of its appearance.
  • Page 130 Maintenance and Adjustment This page intentionally left blank...

  • Page 131: Storage

    (noting that HD4X Hybrid OAT coolant, as supplied by Warning Triumph, is pre-mixed and requires no Gasoline is extremely flammable and can dilution) and distilled water solution (see be explosive under certain conditions. Turn page 97). the ignition switch off. Do not smoke.

  • Page 132: Preparation After Storage

    Storage Preparation after Storage Crank the engine on the starter motor several times until the oil pressure light goes out. Install the battery (if removed) (see page 118). Replace the spark plugs, tightening to 9 lb ft If the motorcycle has been stored for more (12 Nm), and start the engine.

  • Page 133: Specifications

    Specifications SPECIFICATIONS Dimensions Overall Length ..... 88.5 in (2248 mm) Overall Width ..... . 34.8 in (885 mm) Overall Height.
  • Page 134 Water/Anti-freeze ratio ....50/50 (premixed as supplied by Triumph) Coolant Capacity ....
  • Page 135 Specifications Fuel System Type ......Electronic Fuel Injection Injectors ......Solenoid Operated Fuel Pump .
  • Page 136 Specifications Transmission Transmission Type ....6 Speed, Constant Mesh Clutch Type ......Wet, Multi-Plate Final Drive Ratio .
  • Page 137 Specifications Tires Tire Sizes: Front Size......110/80 - R19 Rear Size ......150/70 - R17 Tire Pressures (Cold): Front .
  • Page 138 Specifications Electrical Equipment Battery Type......YTX20L-BS Battery Rating ..... . 12 Volt, 18 Ah Alternator.
  • Page 139 Coolant ......Triumph HD4X Hybrid OAT coolant Bearings and Pivots.....
  • Page 140 Specifications This page intentionally left blank...
  • Page 141 Index INDEX Cooling System ..... 97 Change......99 Accessories .
  • Page 142 Index Fuel ......135 Fuel Requirement ....56 Parking .
  • Page 143 Transmission ..... . 136 Triumph Traction Control ... . 32...
  • Page 144 Index This page intentionally left blank...

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