Life Fitness LC9500R Service Manual

Life Fitness LC9500R Service Manual

Lifecycle recumbent bikes
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Lifecycle
Recumbent Bikes
LC9500R, LC9100R, LC8500R,
R9, R7, 95Ri, 93Ri, 90R, and 95Re
Customer Support Services
SERVICE MANUAL

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Summary of Contents for Life Fitness LC9500R

  • Page 1 Lifecycle Recumbent Bikes  LC9500R, LC9100R, LC8500R, R9, R7, 95Ri, 93Ri, 90R, and 95Re Customer Support Services SERVICE MANUAL...
  • Page 3: Troubleshooting

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re GENERAL CONTENTS INTRODUCTION .......................ii SPECIAL SERVICE TOOLS .....................iii GLOSSARY (Pending) .....................iv COMPONENT IDENTIFICATION..................v SECTIONAL CONTENTS TROUBLESHOOTING DIAGNOSTICS LED DIAGNOSTICS LCD HOW TO…SERVICE ELECTRONICS MISCELLANEOUS...
  • Page 4 If you do not have a part in stock, a form to order by FAX has been included in Section V for your convenience or you can call Life Fitness Customer Support Services any Monday through Friday from 8:00 AM to 6:00 PM (C.S.T.).
  • Page 5 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re SPECIAL SERVICE TOOL REQUIREMENTS Unless otherwise specified, only basic hand tools are required to perform service procedures outlined in this section. Some of these standard tools should consist of: Philips and Straight- Blade Screw Drivers, Torx Set, Pliers, Rubber Mallet, Pry Bar, Snap Ring Pliers (internal and external), Standard and Metric size Socket Set (3/8 or 1/2 drive), and Standard and Metric size Combination, open-end, or Box Wrenches.
  • Page 6 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re GLOSSARY PENDING...
  • Page 7 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re COMPONENT IDENTIFICATION Console Console Support Assembly Seat Back Left Pedal Seat Pad Handlebar Right Crank Arm End Cap Right Pedal Left Side Shroud Wheel Accessory Tray Right Side Shroud Rear Stabilizer Leveler...
  • Page 8 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re COMPONENT IDENTIFICATION Heart Main Cable Rate Cable Seat Assembly Shroud Gasket Extrusion Left Frame Crank Arm Resistor Assembly Intermediate Pulley Alternator Belt...
  • Page 9 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re COMPONENT IDENTIFICATION Decal Power Control Board Rack Locking Mechanism Crank Arm Pulley Right Crank Arm Alternator Cable Alternator Reed Switch Battery...
  • Page 10 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re NOTES: viii...
  • Page 11: Table Of Contents

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re SECTION I TROUBLESHOOTING GUIDES Page Display Console LEDs Not Illuminating................3 Display Console Initializes Then Fails................. 3 No Prompt ........................... 3 LEDs Not Constant......................4 LEDs Do Not Extinguish...................... 4 Prompt Flashes ........................
  • Page 12 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re TROUBLESHOOTING GUIDE Notes...
  • Page 13: Display Console Leds Not Illuminating

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re TROUBLESHOOTING GUIDE SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Display Console LEDs not illuminating Auto start not responding. Check auto start not responding. Keypad not responding. Test keypad in diagnostics. Insufficient battery voltage.
  • Page 14: Leds Do Not Extinguish

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re TROUBLESHOOTING GUIDE SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Display Console LEDs are not Pedaling to slowly Pedal faster than 35 RPM. constant Insufficient battery voltage Check battery voltage. The LC9500, LC9100, and C9i have a 6VDC battery (non-alkaline) which should test at a minimum of 6.0 VDC.
  • Page 15: Excessive Resistance Loading Occurs

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re TROUBLESHOOTING GUIDE SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Upon start of program, excessive Insufficient battery voltage Check battery voltage. The LC9500, resistance load is immediate; no LC9100, and C9i have a 6VDC normal, incremental increase from “no battery (non-alkaline) which should load.”...
  • Page 16: Pedaling Is Difficult

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re TROUBLESHOOTING GUIDE SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION During MANUAL program, resistance Malfunctioning Alternator Test with substitute Alternator Control variation occurs. Control Board Board. Replace defective board. Malfunctioning Alternator Test Alternator output or, test with substitute Alternator.
  • Page 17: Battery Over-Heating

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re TROUBLESHOOTING GUIDE SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION During exercise program, pedaling is Malfunctioning Alternator Test Alternator output or, test with insufficiently easy, not providing substitute Alternator. Replace adequate resistance.
  • Page 18: No Heart Rate

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re TROUBLESHOOTING GUIDE SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION No heart rate or, display reads (No No heart rate reading Executive Diagnostic Mode to verify Heart Rate). performance of heart rate function. Faulty cable connection Verify heart-rate cable is properly connected.
  • Page 19: Snow And Noise

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re TROUBLESHOOTING GUIDE SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Unable to receive any channels when Air/cable setting may not be Follow the setup procedures in the using cable. correct. operator manual.
  • Page 20: Testing The Inverter Board

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re TROUBLESHOOTING GUIDE – TESTING THE INVERTER BOARD Special Service Tools Required: Multi-meter CAUTION! HIGH VOLTAGE ON CONNECTORS J2 AND J3 Test Points Remove the Integrated System Console from the Unit. 2.
  • Page 21: Testing The Power Supply Cable

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re TROUBLESHOOTING GUIDE – TESTING THE POWER SUPPLY CABLE Special Service Tools Required: Multi-meter 1. Unscrew the Retaining Nut securing the Power Positive Cable Plug. Remove the Cable. 2.
  • Page 22: Notes

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re TROUBLESHOOTING GUIDE Notes...
  • Page 23 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re SECTION IIA DIAGNOSTIC MODES FOR LED UNITS Page LC9500R ..........................3 LC9100R Console ....................... 4 LC8500R Console ....................... 5 R9 Console ......................... 6 R7 Console ......................... 7 MAP.............................
  • Page 24 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re Notes...
  • Page 25: Lc9500R

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re DISPLAY CONSOLE LC9500R LC9500R...
  • Page 26 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re DISPLAY CONSOLE LC9100R LC9100R...
  • Page 27 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re DISPLAY CONSOLE LC8500R LC8500R...
  • Page 28 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re DISPLAY CONSOLE R9...
  • Page 29 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re DISPLAY CONSOLE R7...
  • Page 30: Map

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re Test/service All Led’s On Display Test Units Keypad Test Walking Led Alt. Voltage Relay Port I/o Test Alt Rpm Fld Kick Entertainment Language...
  • Page 31: Entry Level

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re ENTRY LEVEL C o d e v e r - 1 3 0 Hold down the number 5 key (9500) or the UP ARROW key on (non-9500 units), then the press the CLEAR key twice.
  • Page 32: Test/Service All Leds And Keypad Test

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re TEST/SERVICE ALL LEDS AND KEYPAD TEST On entry to this state, all of the LEDs will turn ON. Pressing the keys will result in a beep sound for all but the START, ENTER and CLEAR keys, a character repeated across the message center will be displayed.
  • Page 33: Message Center

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re TEST/SERVICE - WALKING LED TEST Message Center Profile Window On entry to this state, the LED segments in the MESSAGE CENTER and the PROFILE WINDOW will give the animated effect of moving, henceforth, 'Walking LED."...
  • Page 34: Test/Service - Miscellaneous 1 Test

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re TEST/SERVICE - MISCELLANEOUS 1 TESTS 0 950 80 FIELD DUTY CYCLE: In the Heart Rate Window, the Field Duty Cycle being applied to the alternator will be displayed (LC9500 and C9I only).
  • Page 35: Test/Service - Miscellaneous 2 Test

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re TEST/SERVICE - MISCELLANEOUS 2 TESTS REED SWITCH RPM: In the Distance Window, the Reed Switch RPM is displayed. Note: The Reed Switch RPM will not display when the alternator is running. RPM: In the RPM window, the alternator RPM will be displayed.
  • Page 36: Test/Service - Port I/O Test

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re TEST/SERVICE - PORT I/O TEST Press the ENTER key to advance to the next diagnostic state. Press the CLEAR key to the previous diagnostic state, or repeated pressing to exit diagnostics.
  • Page 37: Test/Service - Life Pulse Test

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re TEST/SERVICE - LIFE PULSE TEST C - O G 9 9 Upon initial entry to this test, a heart-shaped image will be displayed in the profile window along with two messages in the message center when the user has both hands on the LifePulse sensors.
  • Page 38: Test/Service - Csafe Network Test

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re TEST/SERVICE - CSAFE NETWORK TEST Within this state, the CSAFE network can be tested. This is how you can check to see if you’re receiving any communications from the network system. 1.
  • Page 39: Test/Service - Eeprom Test

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re TEST/SERVICE - EEPROM TEST This diagnostic state tests the Display Console EEPROM by reading, writing, and replacing all used locations in the Display Console EEPROM. The EEPROM location being tested will appear in the display message center. Pressing the DOWN ARROW will initiate the EEPROM test.
  • Page 40: Test/Service - Telemetry Enable/Disable

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re TEST/SERVICE - TELEMETRY ENABLE/DISABLE T E L E M E T R Y O F F Within this state, the TELEMETRY can be turned ON or OFF. If a telemetry heart rate is detected, it will be displayed when telemetry is set to ON.
  • Page 41: Test/Service - Language

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re TEST/SERVICE - LANGUAGE L A N G E N G L I S H Within this state, one of seven languages can be selected to include: English, German, French, Italian, Dutch, Spanish or Portuguese.
  • Page 42: Optional Settings - Max Program Duration

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re OPTIONAL SETTINGS - MAX PROGRAM DURATION M A X D U R A T I O N Within this state, the MAXIMUM PROGRAM DURATION is displayed and can be adjusted from a range of 1-99 minutes on the LC9100, LC8500, C9i, and C7i.
  • Page 43: Optional Settings - English/Metric Units

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re OPTIONAL SETTINGS - ENGLISH/METRIC UNITS E N G L I S H U N I T S Within this state, ENGLISH or METRIC units can be selected. The DOWN ARROW will select METRIC units.
  • Page 44: Optional Settings - Watt Display Enable/Disable

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re OPTIONAL SETTINGS - WATTS DISPLAY ENABLE/DISABLE W A T T D I S P L A Y O F F If this option is enabled, the MESSAGE CENTER displays the Watts equivalent of the workload. This message will only be displayed after a level change.
  • Page 45: Optional Settings - Mets Display Enable/Disable

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re OPTIONAL SETTINGS - METS DISPLAY ENABLE/DISABLE M E T S D I S P L A Y O F F If this option is enabled, the MESSAGE CENTER displays the METs equivalent of the workload. This message will only be displayed after a level change.
  • Page 46: Optional Settings - Cal/Hr Display Enable/Disable

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re OPTIONAL SETTINGS - CAL/HR DISPLAY ENABLE/DISABLE C A L / H D I S P O F F If this option is enabled, the MESSAGE CENTER displays the Calories/Hour equivalent of the workload. This message will only be displayed after a level change.
  • Page 47: Optional Settings - Watts Program Enable/Disable

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re OPTIONAL SETTINGS - WATTS PROGRAM ENABLE/DISABLE W A T T D I S P L A Y O F F If this option is enabled, the MESSAGE CENTER displays the Watts equivalent of the workload. This message will only be displayed after a level change.
  • Page 48: Optional Settings - Mets Program Enable/Disable

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re OPTIONAL SETTINGS - METS PROGRAM ENABLE/DISABLE M E T S P R O G R A M O F F Within this state, METS PROGRAM can be turned ON or OFF. By default, the LifeCycle will have the METS PROGRAM OFF.
  • Page 49 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re OPTIONAL SETTINGS - TOTAL HOURS AND STATISTICS H O U R S = Upon entry to this state, TOTAL HOURS are displayed. STATISTICS can be displayed using the UP and DOWN arrow keys. The UP ARROW allows scrolling through the available programs and shows the number of times each program has been selected.
  • Page 50: Optional Settings - Entertainment Controls

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re OPTIONAL SETTINGS - ENTERTAINMENT CONTROLS ON/OFF (LC9500 ONLY) Channel or Volume Control The ENTERTAINMENT CONTROL SETTING Using the arrow keys will turn ON or OFF the entertainment (cardio theater/broadcast vision) controls for the CSAFE PORT output for volume and channel change.
  • Page 51: Optional Settings - Photo Shoot

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re OPTIONAL SETTINGS - PHOTO SHOOT 1 3 5 2 . 1 8 8 2 1 7 . 4 4 Data displayed in the message center is non-functional and intended only to simulate values for photographic sessions.
  • Page 52 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re Notes...
  • Page 53 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re SECTION IIB DIAGNOSTIC MODES 95Re LCD UNITS ONLY Page Welcome Screen ....................... 3 Workout Screen ......................... 4 Main Menu ......................... 5 System Test Menu ......................6 System Diagnostics......................7 Test Engineering ........................
  • Page 54: Notes

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re 95Re LCD Units Only NOTES...
  • Page 55: Welcome Screen

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re 95Re LCD Units Only WELCOME SCREEN LCD Console Welcome Screen The Welcome Screen initially appears after Power-Up or when the bike is not in use. Touching the Screen will change the screen to the WORKOUT SELECTION screen.
  • Page 56: Workout Screen

    From the Workout Selection Screen you will be able to enter the Systems Option Menu. To enter, go to the Workout Selection Screen then press and hold the COOLDOWN key, and then double-touch the Life Fitness icon. After entering the System Options the Main Menu will appear. For further information about the...
  • Page 57 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re 95Re LCD Units Only SYSTEM OPTIONS – MAIN MENU The System Options - Main Menu selections, when pressed, allows access to the System Test Menu, Information Menu, and Configuration Menu. Pressing the screen Exit key will return you back to the Workout Selection Screen.
  • Page 58: System Test Menu

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re 95Re LCD Units Only SYSTEM TEST MENU The System Test Menu allows the user to access the above by pressing the appropriate key. Pressing the screen Back key will return you to the System Options – Main Menu screen.
  • Page 59: System Diagnostics

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re 95Re LCD Units Only SYSTEM DIAGNOSTICS In the SYSTEM DIAGNOSTICS screen the feedback from various sources can be read. SYSTEM VOLTAGE Displays the voltage present at the console. ALTERNATOR VOLTAGE Displays the voltage out of the Alternator.
  • Page 60: Test Engineering

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re 95Re LCD Units Only TEST ENGINEERING All status windows on this screen should display OFF and should not be changed unless instructed to do so by Life Fitness Customer Support.
  • Page 61: Telemetry Test

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re 95Re LCD Units Only TELEMETRY TEST The circles in the Telemetry Box indicate whether Telemetry is Enabled or Disabled. Touching the appropriate circle can enable or disable Telemetry. The Heart rate value window will display the users Heart Rate when Telemetry is enabled.
  • Page 62: Lifepulse Test

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re 95Re LCD Units Only LIFE PULSE TEST The LifePulse™ System can be tested manually. The system will display a “Hands-On” reading when the user has placed their hands on the LifePulse™ Sensors. A timer will commence (and will show in the Acquisition Time window ) from the time both Hands-On condition occurs to when the LifePulse system can generate a heart rate reading.
  • Page 63 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re 95Re LCD Units Only CSAFE TEST CSafe Test - Not Available at This Time.
  • Page 64: Eeprom Test

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re 95Re LCD Units Only EEPROM TEST Pressing the screen EEPROM Internal Test key allows testing of the EEPROM on the Single Board Computer. Pressing the screen EEPROM External Test key allows testing of the EEPROM on the Interface Board. In either instance, a PASS message will appear if the EEPROM is good Pressing the screen Back button will return you to previous screen.
  • Page 65: Information Menu

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re 95Re LCD Units Only INFORMATION MENU STATISTICS Displays various historical data regarding individual workout program usage and critical system power levels. SOFTWARE VERSIONS Displays current software version information. Displays historical information regarding system errors encountered during SYSTEM ERRORS operation.
  • Page 66: Information Statistics

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re 95Re LCD Units Only INFORMATION STATISTICS Entry to this screen allows to user to view statistics such as: total hours of use on the unit and hours of use per program used along with other information.
  • Page 67: Software Versions

    This screen allows the user to view the current software programs loaded into the unit along with its corresponding Life Fitness part number if applicable. Pressing the screen Back key will return you to System Options – Main Menu screen. Pressing the screen MAIN...
  • Page 68: System Errors

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re 95Re LCD Units Only SYSTEM ERRORS This screen allows the user to view system errors that have been logged into the unit’s memory. Pressing the screen Back key will return you to System Options – Main Menu screen. Pressing the screen MAIN MENU key will return you back to the MAIN MENU.
  • Page 69: Usage Log Report

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re 95Re LCD Units Only USAGE LOG REPORT This screen allows the user to view detailed information in relation to RPMs used at different levels. Pressing the screen Back key will return you to System Options – Main Menu screen. Pressing the screen MAIN MENU key will return you back to the MAIN MENU.
  • Page 70: Configuration Menu

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re 95Re LCD Units Only CONFIGURATION MENU MANAGER Supervisory workout parameter setup. MANUFACTURER Critical system parameter setup. Television configuration. TOUCH SCREEN CONFIGURATION Proximity calibration of touched screen. Pressing the screen Back key will return you to System Options – Main Menu screen. Pressing the screen MAIN MENU key will return you back to the MAIN MENU.
  • Page 71: Managers Configuration

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re 95Re LCD Units Only MANAGER’S CONFIGURATION Maximum Workout Duration: Allows the manager to set a maximum workout limit between 1 and 99 minutes. The time can be modified using the up or down arrow keys. The unit default is 60 minutes. Standby Configuration: Sets the desired amount of time of inactivity before the system automatically turns the LCD screen backlight off.
  • Page 72: Custom Message Setup

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re 95Re LCD Units Only CUSTOM MESSAGE SETUP This configuration allows for a custom message to be displayed across the Welcome Screen. Creating/changing a Custom Message—after entering the Manager’s Configuration, check to make sure that Custom Message is enabled, and then select Custom Message Setup.
  • Page 73: Manufacturers Configuration

    95Re LCD Units Only MANUFACTURERS CONFIGURATION MENU Access to this screen will only be available to Life Fitness certified technicians. Pressing the screen Back key will return you to System Options – Main Menu screen. Pressing the screen MAIN MENU key will return you back to the MAIN MENU.
  • Page 74 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re 95Re LCD Units Only TV CONTROLS This screen brings up the TV screen and allows adjustment of brightness, contrast, saturation and hue. Also allows the choice of TV format, antenna setup and channel setup. To Set up channels: Select Auto in Channel Setup and then press Start.
  • Page 75: Max Volume Setup

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re 95Re LCD Units Only MAX VOLUME SETUP Entry to this screen allows the user to adjust Volume by using the Arrow keys. Note: Headphones must be used for this function. The upper set of arrows adjusts the volume capacity higher or lower, allowing clubs to compensate for average noise levels within the club.
  • Page 76: Touch Screen Configuration

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re 95Re LCD Units Only TOUCH SCREEN CONFIGURATION Entry into this screen will allow to user to reconfigure the Touch Screen. The display will show a blank screen with a + sign in the middle.
  • Page 77 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re SECTION III How To... SERVICE AND REPAIR Page Side Shrouds and Crank Arms.................... 3 Drive Belt ..........................4 Alternator Belt ........................5 Crank Shaft Hub Assembly ....................6 Crank Shaft Bearings ......................
  • Page 78 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re NOTES...
  • Page 79 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Side Shrouds and Crank Arms Special Service Tools: NONE Left Shroud Shroud End Cap Screws(7) Screws(2) Crank Arm Screws(3) End Cap Shroud Right Crank Arm Screws(4) w/Pedal Left Shroud...
  • Page 80: Drive Belt

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Remove the Drive Belt Special Service Tools: NONE Note: An access hole in the crank pulley allows removal or loosening of the idler Access bracket bolt with a socket. Hole 1.
  • Page 81: Alternator Belt

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Alternator Belt Special Service Tools: NONE Alternator Alternator 1. Remove the side shrouds. See “How Tensioning Belt Pulley To…” in this section. Bolt 2.
  • Page 82 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Crank Shaft Hub Assembly Special Service Tools: Bearing Service Tool Kit – Part Number: BearingToolKit Note: The left shroud does not require removal to service the left crank shaft Arrow hub.
  • Page 83 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Crank Shaft Bearings Special Service Tools: Bearing Service Tool Kit – Part Number: BearingToolKit 1. Remove the side shrouds. Snap Ring Snap Ring See “How To…”...
  • Page 84 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Crank Shaft Bearings - Continued Special Service Tools: Bearing Service Tool Kit – Part Number: BearingToolKit 8. Press out the frame bearings by rotating the Threaded Rod hex nut clockwise until the bearings drop into the puller hub.
  • Page 85: Crank Shaft Bearings

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Crank Shaft Bearings - Continued Special Service Tools: Bearing Service Tool Kit – Part Number: BearingToolKit 11. Start tightening the hex nut. You may have to Threaded Rod hold the spacer to stop it from turning.
  • Page 86: Clutch Assembly

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Clutch Assembly Special Service Tools: NONE 1. Remove the right shroud. See “How To…” in this section. Main Drive 2. Remove the main drive belt. See “How To…”...
  • Page 87: Alternator

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Intermediate Pulley Shaft and Bearings Special Service Tools: Bearing Service Tool Kit – Part Number: BearingToolKit 1. Remove the side shrouds. See “How To…” in this section. Snap Clutch Ring...
  • Page 88 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Intermediate Pulley Shaft and Bearings - Continued Special Service Tools: Bearing Service Tool Kit – Part Number: BearingToolKit 5. Turn the forcing screw clockwise to press out the pulley shaft assembly from the bearings and spacer.
  • Page 89 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Intermediate Pulley Shaft and Bearings - Continued Special Service Tools: Bearing Service Tool Kit – Part Number: BearingToolKit 8. Turn the hex nut clockwise to push the 1 bearing out into the hub.
  • Page 90 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Intermediate Pulley Shaft and Bearings - Continued Special Service Tools: Bearing Service Tool Kit – Part Number: BearingToolKit 14. Start tightening the hex nut to press in the bearings. Continue pressing in the bearings until the thrust washers(2) stop against the housing shoulder as shown.
  • Page 91 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Intermediate Pulley Shaft and Bearings - Continued Special Service Tools: Bearing Service Tool Kit – Part Number: BearingToolKit 18. Press in the pulley/shaft until the shaft bottoms against the 2 bearing.
  • Page 92 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Idler Roller Special Service Tools: NONE Note: An access hole in the crank pulley exist to allow a socket to access the idler bracket mounting bolt to loosen.
  • Page 93 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Alternator Special Service Tools: NONE Main Wiring 1. Remove the side shrouds. See “How Cable Connector Alternator Tensioning To…” in this section. Mounting Bolt Bracket 2.
  • Page 94 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Alternator - Continued Special Service Tools: NONE 7. Make sure to position the alternator belt on Alternator Belt the far left groove of the alternator flywheel pulley (towards user side) and in the center of the alternator pulley (large pulley).
  • Page 95: Seat Locking Mechanism

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Seat Locking Mechanism Special Service Tools: NONE Note: Illustration shown without components or shrouds for clarity purpose. 1. Disengage the locking mechanism and slide the seat to its forward most position.
  • Page 96 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Seat Assembly and Extrusion Special Service Tools: NONE 1. See “How To…” replace shrouds in this section. Seat Assembly Seat Stop Screws Remove the seat stop by removing two screws from the top seat assembly.
  • Page 97 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace and Adjust Seat Rollers Special Service Tools: NONE Note:The seat rollers are adjusted to a specified resistance load. If the seat moves too freely with excessive side-to-side movement, then the seat rollers must be adjusted as follows.
  • Page 98 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Seat Pad and Handlebar Assembly Special Service Tools: NONE (Seat Pad) Seat Pad 1. Remove four Allen screws and washers from the frame under the seat pad, and lift off the seat pad from the seat assembly Handlebar...
  • Page 99: Locking Rack

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Locking Rack Special Service Tools: NONE Note: The locking racking is located on the right side of the extrusion. The rack allows the locking Extrusion mechanism to engage the locking Locking...
  • Page 100: Accessory Tray

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Accessory Tray Special Service Tools: NONE Accessory 1. Remove four Allen screws and Tray washers securing the seat back. Seat Back 2. Remove the seat back and set it aside.
  • Page 101: Main Cable

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Main Cable Special Service Tools: NONE 1. Remove the side shrouds. See “How To…” in this section. Console 2. Remove the display console. See “How To…” in Assembly this section.
  • Page 102: Heart Rate Cable

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Heart Rate Cable Special Service Tools: NONE 1. Remove the side shrouds. See “How To…” in this section. Console Assembly 2. Remove the display console from the console support assembly and then, disconnect the main Hear Rate Cable cable and the heart rate cable.
  • Page 103 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Polar Receiver Special Service Tools: NONE 1. Remove the side shrouds. See “How To…” in this section. Console Assembly 2. Remove the display console from the console support assembly and then, disconnect the main Hear Rate Cable cable and the heart rate cable.
  • Page 104: Alternator Cable

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Alternator Cable Special Service Tools: NONE Alternator Cable Connector at Power Control Board Back of Alternator Alternator Cable Orange Wire Load Resistor Red Wires Yellow Wire Alternator Cable to Load Resistor...
  • Page 105 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Reed Switch and Cable Special Service Tools: NONE Reed Switch Reed Connector Switch Cable Reed Switch Reed Bracket Switch 1. Remove the side shrouds. See “How To…” in this section. 2.
  • Page 106 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the 9-Volt Console Battery (LC8500R and R7) Special Service Tools: NONE NOTE: Console removed for clarity. Back of the Console Assembly NOTE: The 9V battery is located in back of the console.
  • Page 107 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the 6-Volt Battery (LC95R, LC91R and R9) Special Service Tools: NONE Note: It is not necessary to remove the shrouds for this procedure unless, the battery bracket requires replacement.
  • Page 108 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Display Console and Console Support Special Service Tools: NONE 1. Remove four mounting screws from the back of the console at the console support. Console 2.
  • Page 109 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Power Control Board Special Service Tools: NONE CAUTION! BEFORE REPLACING CIRCUIT BOARD(S), GROUND YOURSELF TO EARTH GROUND USING AN ANTI-STATIC GROUND STRAP. 1. Remove the left side Reed Switch Cable shroud.
  • Page 110: Pedal

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Pedal Special Service Tools: NONE Right Pedal (Facing End of Pedal, turn Clockwise to tighten Left Pedal (Facing End of Pedal, turn Counterclockwise to tighten 1.
  • Page 111 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Front Wheel Assembly Special Service Tools: NONE 1. Remove two TORX screws from each side of the stabilizer bar. 2. Pull the wheel assembly out from the ends of the stabilizer bar.
  • Page 112 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace and Adjust Levelers Special Service Tools: NONE Rear Note: The levelers are located under the ends of the rear stabilizer bar. It is very important Stabilizer that the unit be properly leveled before using.
  • Page 113: Resistor Assembly

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Resistor Assembly Special Service Tools: NONE 1. Remove the side shrouds. See “How To…” in this section. 2. Remove two cable mounting screws, and then lift off the cables from the resister.
  • Page 114: Console Circuit Board

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Console Circuit Board Special Service Tools: NONE CAUTION! BEFORE REPLACING Console PCB CIRCUIT BOARD(S), GROUND YOURSELF TO EARTH GROUND Console Console USING AN ANTI-STATIC GROUND Cover (Front) Cover (Back) STRAP.
  • Page 115: Console Service Overview

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re LCD Integrated Console Service Overview Special Service Tools Required: NONE CAUTION! BEFORE REPLACING CIRCUIT BOARD(S), GROUND YOURSELF TO EARTH GROUND USING AN ANTI-STATIC GROUND STRAP. NOTE: The following pages provide service procedures for servicing the LCD Integrated Console. While the Console Housings may differ between the various products, the internal components, which make up the Console, are identical.
  • Page 116: Headphone Jack

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Headphone Jack Special Service Tools Required: NONE CAUTION! BEFORE REPLACING CIRCUIT BOARD(S), GROUND YOURSELF TO EARTH GROUND USING AN ANTI-STATIC GROUND STRAP. Note: For clarity purposes the Console is shown off the unit. Headphone Jack replacement does not require removal of the Console from the unit.
  • Page 117: Inverter Board

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Inverter Board Special Service Tools Required: NONE CAUTION! BEFORE REPLACING CIRCUIT BOARD(S), GROUND YOURSELF TO EARTH GROUND USING AN ANTI-STATIC GROUND STRAP. Back Cover 1.
  • Page 118: Single Board Computer

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Single Board Computer Special Service Tools Required: NONE Single Board Computer Single Board Computer Mounting Screws (7) 5-Pin Touch Screen 24-Pin Connector Receptacle Communication Connector Connector...
  • Page 119 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Interface Board Special Service Tools Required: NONE CAUTION! BEFORE REPLACING CIRCUIT BOARD(S), GROUND Mounting YOURSELF TO EARTH GROUND bracket USING AN ANTI-STATIC GROUND STRAP.
  • Page 120: Touch Screen Assembly

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re How To... Replace the Touch Screen Assembly Special Service Tools Required: NONE Touch Screen CAUTION! BEFORE REPLACING CIRCUIT Assembly BOARD(S), GROUND YOURSELF TO EARTH GROUND USING AN ANTI-STATIC GROUND STRAP. Touch 1.
  • Page 121 Display Console Board - Model R7 ..................10 Display Console Board - Model R9 ..................12 Alternator Control Board - Model R7 and LC8500R............14 Alternator Control Board - Model R9, LC9100R, and LC9500R.......... 15 Alternator Control Board – Model 95R9 ................17 Alternator..........................19 Wiring Block Diagram LC8500R and R7 ................
  • Page 122 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re Notes...
  • Page 123 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re DISPLAY CONSOLE BOARD - Model LC95R & 95Ri Functional Description The Display Console Board is designed to work in conjunction with the Alternator Control Board. It reads the keypad input for changes or updates by the user, and refreshes the status LEDs, data display, and profile display matrix.
  • Page 124 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re DISPLAY CONSOLE BOARD - Model LC95R & 95Ri Connector and Pin Descriptions Connector Location Functional Description P2 is a 16 pin connector that N.C. connects to the alternator GND (NOT USED) control board.
  • Page 125 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re DISPLAY CONSOLE BOARD - Model LC95R & 95Ri Connector and Pin Descriptions Connector Location Functional Description P5 is a 24 pin connector that connects to the lower console display board.
  • Page 126 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re DISPLAY CONSOLE BOARD - Model LC91R & 93Ri Functional Description The Display Console Board is designed to work in conjunction with the Alternator Control Board. It reads the keypad input for changes or updates by the user, and refreshes the status LEDs, data display, and profile display matrix.
  • Page 127 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re DISPLAY CONSOLE BOARD - Model LC91R & 93Ri Connector and Pin Descriptions Connector Location Functional Description P2 is a 16 pin connect that N.C. connects to the alternator GND (NOT USED) control board.
  • Page 128 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re DISPLAY CONSOLE BOARD - Model LC85R & 90R Functional Description The Display Console Board is designed to work in conjunction with the Alternator Control Board. It reads the keypad input for changes or updates by the user, and refreshes the status LEDs, data display, and profile display matrix Connector and Pin Descriptions...
  • Page 129 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re DISPLAY CONSOLE BOARD - Model LC85R & 90R - Continued Connector and Pin Descriptions Connector Location Functional Description N.C. P2 is a 16 pin connector that GND (NOT USED) connects to the alternator VSYS (NOT USED) control board.
  • Page 130: Display Console Board - Model R7

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re DISPLAY CONSOLE BOARD - Model R7 Functional Description The Display Console Board is designed to work in conjunction with the Alternator Control Board. It reads the keypad input for changes or updates by the user, and refreshes the status LEDs, data display, and profile display matrix.
  • Page 131 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re DISPLAY CONSOLE BOARD - Model R7 Connector and Pin Descriptions Connector Location Functional Description P2 is a 16 pin connector that N.C. connects to the alternator GND (NOT USED) control board.
  • Page 132: Display Console Board - Model R9

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re DISPLAY CONSOLE BOARD - Model R9 Functional Description The Display Console Board is designed to work in conjunction with the Alternator Control Board. It reads the keypad input for changes or updates by the user, and refreshes the status LEDs, data display, and profile display matrix.
  • Page 133 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re DISPLAY CONSOLE BOARD - Model R9 Connector and Pin Descriptions Connector Location Functional Description P2 is a 16 pin connector that N.C. connects to the alternator GND (NOT USED) control board.
  • Page 134: Alternator Control Board - Model R7 And Lc8500R

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re ALTERNATOR CONTROL BOARD - Model R7 and LC8500R Functional Description The Alternator Control Board is designed to regulate the alternator voltage by modulating the field current. It regulates the pass current (RPM signal) from the Alternator to the Console, and the pass current form the alternator to the load...
  • Page 135: Alternator Control Board - Model R9, Lc9100R, And Lc9500R

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re ALTERNATOR CONTROL BOARD - Model R9, LC9100R, and LC9500R Functional Description The Alternator Control Board is designed to regulate the alternator voltage by modulating the field current.
  • Page 136 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re ALTERNATOR CONTROL BOARD - Model R9, LC9100R, and LC9500R Connector Location Functional Description P2 Connector is a 12 pin Molex connector that connects to the Alternator. RPM-ALT...
  • Page 137: Alternator Control Board - Model 95R9

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re ALTERNATOR CONTROL BOARD - Model 95Re Functional Description The Alternator Control Board is designed to regulate the alternator voltage by modulating the field current. It regulates the pass current (RPM signal) from the Alternator to the Console, and the pass current form the...
  • Page 138 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re ALTERNATOR CONTROL BOARD - Model 95Re Connector Location Functional Description P3 is a 3 pin REED NORMANLY OPEN connector that REED NORMALY CLOSED connect to the reed Switch REED COMMON P4 is a 4 Pin...
  • Page 139: Alternator

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re ALTERNATOR Functional Description The 12 volt, 35 amp Alternator is designed to provide electrical power to the product, supply load resistance while providing electrical power, and provide the RPM signal from the AC TAP to the Alternator Control Board.
  • Page 140: Wiring Block Diagram Lc8500R And R7

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re WIRING BLOCK DIAGRAM LC8500 and R7 Vsysc Signal Polar Receiver and Cable optional on Lc8500 and standard on C7. Also comes with Telemetry Strap.
  • Page 141: Wiring Block Diagram R9

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re WIRING BLOCK DIAGRAM R9 ValtR ValtR ValtR ValtR 15 OHMs Resistor Valt Valt Vbat RPM_REED FIELD...
  • Page 142 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re WIRING BLOCK DIAGRAM LC91R & 93Ri 15 OHMs Resistor...
  • Page 143 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re WIRING BLOCK DIAGRAM LC95R & 95Ri 15 OHMs Resistor...
  • Page 144 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re WIRING BLOCK DIAGRAM 95Re...
  • Page 145 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re WIRING BLOCK DIAGRAM 95Re...
  • Page 146 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re WIRING BLOCK DIAGRAM 95Re 1--VSC 1-RED 2--GROUND 2-BLUE 3--VALT 3-GREEN 4--ALT_RPM 4-WHITE 5--FIELD 5-BLACK 6--REED_DISABLE 6-ORANGE 7--LOAD_CMD 7-RED/BLACK 8--N/C 8-GRN/BLACK 9--RPM_REED 9-WHT/BLACK 10-V/C 10-ORN/BLACK 11-KICK/ 11-BLUE/WHT 12-N/C 12-BLACK/WHT 13-N/C 13-RED/WHT...
  • Page 147 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re WIRING BLOCK DIAGRAM 95Re 1-GREEN - +5.5 Vdc 2-BLACK - GROUND 3-WHITE - VSLEEP 4-BROWN - GROUND 5-RED - +12 Vdc 1-GREEN - +5.5 Vdc 2-BLACK - GROUND 3-WHITE - VSLEEP RS232_HC1 2_T xD 4-BROWN - GROUND...
  • Page 148: Notes

    Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re Notes...
  • Page 149 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re SECTION V MISCELLANEOUS Page Model Identification And Serial Number Location ............... 3 Preventative Maintenance Tips ................... 4 Safety Instruction ........................ 5 Notes ........................... 6...
  • Page 150 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re Notes...
  • Page 151 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re MODEL IDENTIFICATION and SERIAL NUMBER LOCATION Serial Number Label Patent Label Bottom Front...
  • Page 152 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re PREVENTIVE MAINTENANCE TIPS Preventive Maintenance Schedule DAILY MONTHLY BI-ANNUALLY HOUSING Inside Clean Outside Clean ALTERNATOR CONTROL Heatsink Clean Connectors Inspect Board Inspect Crank Bearings Inspect Pedals Clean/Inspect Freewheel Pulley Clean/Inspect Alternator Flywheel...
  • Page 153 Parts Listing prior to setting the cartons and shipping material aside. If any parts are missing, contact Life Fitness Customer Support Services at the number listed in the Operation Manual. Save the shipping cartons in case of return.
  • Page 154 Lifecycle Recumbent Bikes LC95R, LC91R, LC85R, R9, R7, 95Ri, 93Ri, 90R, and 95Re Notes...
  • Page 156 ©2000 Brunswick Corporation. All rights reserved. Life Fitness and Lifecycle are registered trademarks of Brunswick Corporation. Lifepulse, Zone Trainer and Heart Rate Zone Training are trademarks of Brunswick Corporation. Any use of these trademarks, without the express written consent of Brunswick Corporation, is forbidden.

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