Henny Penny BCC/BCR-140 Service Manual
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Henny Penny BCC/BCR-140 Service Manual

Henny Penny BCC/BCR-140 Service Manual

Blast chiller/freezer
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  • Page 2 Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 Henny Penny Blast Chiller/Freezer BFR/BCR-350 BCC/BCR-175 BCC/BCR-140...
  • Page 3 0 TO 3 YEARS: During this time, any frypot that fails due to manufacturing or workmanship is- sues will be replaced at no charge for parts, labor, or freight. Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost.

  • Page 4: Table Of Contents

    Henny Penny Section Section 1. INTRODUCTION ... 1-1 1-1. Henny Penny Blast Chiller ... 1-1 1-2. Features ... 1-1 1-3. Proper Care ... 1-1 1-4. Assistance ... 1-1 1-5. Safety ... 1-2 Section 2. INSTALLATION ... 2-1 2-1. Introduction ... 2-1 2-2.

  • Page 5: Section 1. Introduction

    The units are electronically con- trolled for easy use and for consistent operation. The BCC/BCR-140, will chill up to 140 lbs (65 kg) of product, the BCC/BCR-175 will chill up to 175 lbs (80 kg), and the BCR-350 will chill up to 350 lbs (160 kg) of product.

  • Page 6: Safety

    Henny Penny 1-5. SAFETY Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 The Henny Penny Blast Chiller has may safety features incorpo- rated. However, the only way to ensure a safe operation is to fully understand the proper installation, operation, and maintenance procedures. The instructions in this manual have been prepared to aid you in learning the proper procedures.

  • Page 7: Section 2. Installation

    Any shipping damage should be noted in the presence of the delivery agent and signed prior to his or her depar- ture. To remove the Henny Penny Blast Chiller from the box, you should: Carefully cut banding straps. Remove box from around unit.

  • Page 8: Electrical

    Henny Penny 2-2. UNPACKING (Continued) 2-3. ELECTRICAL Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 Open door and remove packing from the inside of the unit. Peel off any protective covering from the exterior of the cabinet. Your Blast Chiller is now ready for operation.

  • Page 9: Location

    Clearances should be as follows: BCC/BCR-140 Top ... 16 in. (400 mm) for air circulation Left Side ... 4 in. (100 mm) for air circulation Right Side . 8 in. (200 mm) for air circulation Back ...

  • Page 10: Refrigerant Information

    Henny Penny 2-5. REFRIGERANT INFORMATION 2-6. REFRIGERATION CAPACITIES Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 Refrigerant Type Amount of Refrig. BCC-140 R404A BCC-175 R404A 5.5 lbs. (2.4 kg) BCC/BCR-140 F (-20 C) at 6,800 BTU/hr (2.0 kw) F (0 C) at 16,000 BTU/hr (4.7 kw)

  • Page 11: Section 3. Operation

    Alarm Button Temp Button mode. De-ice Button Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 SECTION 3. OPERATION This section provides operating procedures for the Blast Chiller. Sections 1, 2, and 3 should be read, and all instructions should be followed before operating the cabinet.
  • Page 12 BFR units) De-ice LED Timer LED Frigiprobe LED Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 Function The Select button is used to choose between a timing cycle or a cycle using the food probe. The Fan LED is a green light which illuminates when the fan is running.
  • Page 13 Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350...

  • Page 14: Basic Operation

    Henny Penny 3-3. BASIC OPERATION Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 The Henny Penny Blast Chillers can chill food products with a core temperature of 149ºF (65ºC), down to 40ºF (4ºC) within 4 hours (room ambiant temperature may impact time it takes to reach the desired temperature).

  • Page 15: Basic Operation

    Henny Penny 3-3. BASIC OPERATION (Continued) Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 5. Press the Select button to choose the food probe mode or the timing mode. With the Frigiprobe mode selected, the digital display will alternately show the core temperature of the product, and the elapsed time of the cycle.
  • Page 16 Henny Penny 3-3. BASIC OPERATION (Continued) Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 A temperature conversion chart is provided for your convenience:...

  • Page 17: De-Icing

    3-4. DE-ICING Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 Henny Penny recommends to perform the de-icing process after every 3 cycles, and at the end of each day. This will eliminate any ice that may have formed around the evaporator during the chilling cycle.

  • Page 18: Cleaning

    Henny Penny 3-5. CLEANING Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 Daily: 1. Remove all electrical power supplied to the unit by turning off the wall circuit breaker. 2. Remove all product from the unit. 3. Remove the racks and pans from the unit and clean with soap and water at a sink.

  • Page 19: Seasonal Or Prolonged Shutdown

    Henny Penny 3-5. CLEANING (Continued) 3-6. SEASONAL OR PROLONGED SHUTDOWN Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 3. Use a vacuum cleaner, or soft brush to remove the dust, or other obstructions from the condenser. 4. Finish cleaning with compressed air if possible.

  • Page 20: Programming

    The control panel area does not have to be accessed to obtain the information.(See chart at left). Henny Penny controls should show a “6” in the display. 6. Temperature of the holding cycle, after the chilling. Press the Alarm button 6 times and the digital display will show the air temperature.
  • Page 21 Henny Penny 3-7. PROGRAMMING (Continued) 3-11 Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 The holding temperature can be changed at this time by using the Up and Down buttons. Factory setting for air temperature is 37ºF (3ºC). The minimum temperature setting is 32ºF (0ºC), and the maximum temperature is 50ºF (10ºC).
  • Page 22 Henny Penny 3-7. PROGRAMMING (Continued) Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 The duration of time the temperatures, (in 9 and 10 above), must remain at before the alarms will sound. Press the Alarm button 11 times and the digital display will show the time at which the high and low temperatures (no.
  • Page 23 Henny Penny 3-7. PROGRAMMING (Continued) 3-13 Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 Blast chilling, low side air temperature limit, when using the Frigiprobe, in step 12 of this section. Press the Alarm button 14 times and the low side air temperature, at which the compressor cycles on and off, will show in the display.
  • Page 24 Henny Penny 3-7. PROGRAMMING (Continued) Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 Frigiprobe temperature for when the buzzer sounds at the start of a cycle. Press the Alarm button 17 times, and the temperature that the buzzer will sound when the product has reached the “danger zone” temperature, and must be cooled to a “safe”...

  • Page 25: Section 4. Troubleshooting

    AL-2 Faulty evaporator probe AL-3 Faulty Food Probe Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 SECTION 4. TROUBLESHOOTING This section provides troubleshooting information in the form of an easy to read table. If a problem occurs during the first operation of a new cabinet, recheck the installation per section 2 of this manual.
  • Page 26 Too much water on evaporator fins. Slow to decrease in temperature (decline in performance) Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 ALARMS Faulty control board - replace control board. Faulty contactor - replace contactor. Faulty control board - Replace board. Door opened too much - Make sure door stays closed as much as possible.

  • Page 27: Troubleshooting

    (No alarm) Green compressor indicator light on and the compressor not working, or working sometimes. Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 Cause Condenser obstructed by dirt. Evaporator iced up. Refrigerating problem In Frigiprobe mode, the display shows the product temperature.

  • Page 28: Troubleshooting

    Green fan indicator light on and fan(s) not working. All indicator lights off and On/Off switch will not operate. Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 Cause Voltage across terminals 10-11 of control board: - Control board relay bad No voltage across terminals 10-11 of control board: - Faulty contactor.Replace contactor.
  • Page 29 Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350...
  • Page 30 Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350...
  • Page 31 Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350...
  • Page 32 Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350...
  • Page 33 Thermal Overload Relay - BCC-140 9503.6257 F. Frame Heater-BCC-175; BCR-175/350 9503.7735 Front Frame Heater-75W-BCC/BCR-140 9502.5995 Expansion Valve-BCC-175; BCR-175/350 9502.6951 Expansion Valve - BCC/BCR-140 9502.5383 Expansion Valve - BFR-350 9500.8850 Nozzle-Exp.Valve-BCC-175; BCR-175/350 9500.8843 Nozzle-Expansion Valve - BCC/BCR-140 Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350...
  • Page 34 Liquid Receiver - BCC-140 9550.4585 Door - BCC/BCR-175/350 9550.6630 Door - BCC/BCR-140 9543.0831 Front Panel for Printer - BCC/BCR-175 9542.5989 Front Panel for Printer - BCC/BCR-140 9541.6053 Vert. Evap. Deflector-BCC/BCR-175 9541.7671 Vert. Evap. Deflector-BCR-350 9505.3674 Door Seal - BCC/BCR-175/350 9505.4466 Door Seal - BCC/BCR-140 9501.9998...

This manual is also suitable for:

Bcc/bcr-175Bfr/bcr-350Bcc-140Bcr-140Bcc-175Bcr-175 ... Show all

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