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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0690 10" 3HP 220V CABINET TABLE SAW WITH RIVING KNIFE Product Dimensions: Weight................................507 lbs. Width (side-to-side) x Depth (front-to-back) x Height................62 x 41 x 40 in.
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The information contained herein is deemed accurate as of 8/8/2013 and represents our most recent product specifications. Model G0690 PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0690/G0691 (Mfg. 11/10+)
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Recessed Screw Holding Table Insert Included 10" x 40T Carbide-Tipped Blade Accessories Recommended: T24862 Long Rail Kit for G0690 The information contained herein is deemed accurate as of 8/8/2013 and represents our most recent product specifications. Model G0690 PAGE 3 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
The information contained herein is deemed accurate as of 8/8/2013 and represents our most recent product specifications. Model G0691 PAGE 1 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0690/G0691 (Mfg. 11/10+)
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The information contained herein is deemed accurate as of 8/8/2013 and represents our most recent product specifications. Model G0691 PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0690/G0691 (Mfg. 11/10+)
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The information contained herein is deemed accurate as of 8/8/2013 and represents our most recent product specifications. Model G0691 PAGE 3 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0690/G0691 (Mfg. 11/10+)
Everyday ery. Never operate under the influence of drugs or eyeglasses are not approved safety glasses. alcohol, when tired, or when distracted. -10- Model G0690/G0691 (Mfg. 11/10+)
Cutting metal, operation “freehand” (making a cut without using a glass, stone, tile, etc. increases the risk of operator fence, miter gauge, or other guide). injury due to kickback or flying particles. -12- Model G0690/G0691 (Mfg. 11/10+)
• Make multiple, shallow passes when per- forming a non-through cut. Making a deep non-through cut will greatly increase the chance of kickback. -13- Model G0690/G0691 (Mfg. 11/10+)
Through Cut: a cut in which the blade cuts com- Kickback: an event in which the workpiece is pletely through the workpiece. refer to page propelled back towards the operator at a high 33 for more details. rate of speed. -14- Model G0690/G0691 (Mfg. 11/10+)
To reduce the risk of these hazards, avoid over- loading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section. -15- Model G0690/G0691 (Mfg. 11/10+)
Wrench or socket 10mm ......1 injuries, crushing injuries, • Wrench 14mm ..........1 or property damage. • adjustable Wrench ........1 To reduce the risk of serious injury, read and understand this entire document before using the machine! -17- Model G0690/G0691 (Mfg. 11/10+)
If you cannot find an item on this list, care- fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack- ing or they are pre-installed at the factory. Figure 7. Component inventory. -19- Model G0690/G0691 (Mfg. 11/10+)
" ....... 1 legs ............2 Figure 8. inventory needed to install the fence Figure 9. inventory needed to install the fence on the Model g0690. on the Model g0691. hardware and Tools (Not Shown) hardware and Tools (Not Shown) Cap screws M6-1 x 16 (Front rail/tube) ..
Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -21- Model G0690/G0691 (Mfg. 11/10+)
Door Door Access Access Swing at 90º Swing at 90º Door Door Swing at 90º Swing at 90º 45½" 45½" 45½" 45½" Min. 30" Min. 30" Min. 30" Min. 30" Figure 10. Minimum working clearances. -22- Model G0690/G0691 (Mfg. 11/10+)
14mm wrench (see Figure 13). assembly steps are the same for the Model g0690 and g0691 except where noted. assembly consists of installing minor components, the exten- sion wings, front and rear rails, extension table, and the legs (Model g0691 only).
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M8-1.25 x 30 cap screws, 8mm lock washers and 8mm flat washers removed in Step 6 (Figure 16). Figure 18. Masking tape location for adjusting the extension wing down. Figure 16. Extension wings installed. -24- Model G0690/G0691 (Mfg. 11/10+)
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8mm flat washers, as shown). shown in Figure 22. 11. G0690 ONLy: install the 62" front rail rectan- gular tube onto the 50" front rail with the three M6-1 x 16 cap screws, 6mm flat washers, and 6mm lock washers, as shown in Figure Figure 22.
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T-slots (see Figure 23), so the miter gauge will slide smoothly when installed later. Figure 25. adjusting Model g0690 extension table flush with extension wing and table. G0691 Extension Table remove the six M8-1.25 x 30 hex bolts, (12) 8mm flat washers, six 8mm lock washers, and six M8-1.25 hex nuts from the extension...
(turn clockwise to tighten), as shown in Figure 30. Figure 28. Fence installed on rails. -27- Model G0690/G0691 (Mfg. 11/10+)
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Window Fence Figure 32. aligning rail tape with scale pointer. Miter Slot on the Model g0690, if you move the pointer win- dow to the right side of the fence, you may have Blade Fence is to trim the last two inches of the scale so it will not Parallel to protrude past the end of the fence tube.
After you have completed all previous setup instructions and circuit requirements, the machine is ready to be connected to the power supply. DO NOT operate the Model G0690 or G0691 without an adequate dust collection system. To avoid unexpected startups or property dam-...
Adjustments that should be verified: insert the switch disabling pin through the green oN button, as shown in Figure 39. Blade tilt stop accuracy (page 65). Miter slot parallel to Blade (page 67). spreader/riving Knife alignment (page 68). -31- Model G0690/G0691 (Mfg. 11/10+)
Regardless of the content in this section, Grizzly Industrial will not be held liable for stops the machine immediately after the cut accidents caused by lack of training.
Fence Lock: after adjusting the fence to the desired width of cut, lock it in place by firmly push- Figure 43. Example of a through cut (blade ing the fence lock down until it stops. guard not shown for illustrative clarity). -33- Model G0690/G0691 (Mfg. 11/10+)
Excessive Warping: Workpieces with exces- sive cupping, bowing, or twisting are danger- ous to cut because they are unstable and may move unpredictably when being cut. • Minor Warping: Slightly cupped workpieces Figure 44. ripping blade. can be safely supported with cupped side facing the table or fence; however, work- pieces supported on the bowed side will rock during the cut, which could cause kickback. -34- Model G0690/G0691 (Mfg. 11/10+)
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The blade angle is adjustable on the hub, and the width of the dado cut is controlled by the angle setting of the blade. Flat Figure 46. Combination blade. Figure 48. stacked dado blade. -35- Model G0690/G0691 (Mfg. 11/10+)
Not overtighten. use the arbor wrenches to loosen and remove the arbor nut, flange, and blade. Note: The arbor nut has right hand threads; turn it counterclockwise to loosen. -36- Model G0690/G0691 (Mfg. 11/10+)
It also acts as a barrier behind the blade to shield hands from being pulled into the blade if a kick- back occurs. -37- Model G0690/G0691 (Mfg. 11/10+)
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Enabling Pawls to enable the pawls, lift up on each pawl and move them outward and down until they both touch the table surface, as shown in Figure 51 on page 37. -38- Model G0690/G0691 (Mfg. 11/10+)
Top Distance Minimum 3mm Maximum 8mm Bottom Distance Minimum 3mm Maximum 8mm Figure 54. allowable top and bottom distances between riving knife and blade. -39- Model G0690/G0691 (Mfg. 11/10+)
Failure to do this could devices. result in serious personal injury or death. plug the saw into the power source, turn it ON, and allow it to reach full speed. -40- Model G0690/G0691 (Mfg. 11/10+)
Crosscutting instruc- tions. Turn OFF the saw and allow the blade to come to a complete stop before removing the cut-off piece. Failure to follow this warn- ing could result in serious personal injury -41- Model G0690/G0691 (Mfg. 11/10+)
Figure 59. Example of a dado cut with a dado blade. DO NOT make through cuts with a dado blade. Dado blades are only intended for non-through cuts. Failure to heed this warning could result in serious injury. -42- Model G0690/G0691 (Mfg. 11/10+)
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ALWAyS replace the blade guard after dadoing is complete. -43- Model G0690/G0691 (Mfg. 11/10+)
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Figure 61. Cuts 3+ Fence Workpiece Blade Cut 1 Fence Workpiece Figure 63. additional single blade dado cuts. Figure 61. First cut for a single-blade dado. -44- Model G0690/G0691 (Mfg. 11/10+)
ALWAyS replace the blade guard after dadoing is complete. -45- Model G0690/G0691 (Mfg. 11/10+)
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— if the workpiece is very tall, or is unstable Figure 67. second cut to create a rabbet. when placed against the fence, lay it flat on the table and use a dado blade to perform the rabbet cut. -46- Model G0690/G0691 (Mfg. 11/10+)
Auxiliary Facing the workpiece, as shown in Figure 70. Now Fence clamp the resaw barrier to the top of the table saw at both ends. Figure 69. auxiliary fence. -48- Model G0690/G0691 (Mfg. 11/10+)
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Flip the workpiece end for end, keeping the same side against the fence, and run the workpiece through the blade. -49- Model G0690/G0691 (Mfg. 11/10+)
Step 3 will bend without breaking. NOTICE Cut a 30º angle at one end of the board. Only Steps 1–3 are required to make a clamp-mounted featherboard. Refer to page 52 for instructions on clamping. -50- Model G0690/G0691 (Mfg. 11/10+)
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Figure 74. Miter bar pattern. Now, proceed to Mounting Featherboard in Miter Slot on page 52. drill a ⁄ " hole in the center of the bar, then countersink the bottom to fit a ⁄ "-20 flat head screw. -51- Model G0690/G0691 (Mfg. 11/10+)
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Note: The featherboard should be placed firmly enough against the workpiece to keep it against the fence but not so tight that it is difficult to feed the workpiece. -52- Model G0690/G0691 (Mfg. 11/10+)
Lip for pushing workpiece ⁄ " Grid 9"−10" Minimum Length Figure 83. template for a shop-made push block (shown at 50% of full size). -54- Model G0690/G0691 (Mfg. 11/10+)
#8 x 1 ⁄ " Length of Table wood screws, and attach the lip to the base Saw Fence with cyanoacrylate type wood glue. ⁄ " Figure 84. auxiliary fence dimensions. -55- Model G0690/G0691 (Mfg. 11/10+)
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Turn OFF the saw and allow the blade to fence. come to a complete stop before removing the cut-off piece. Failure to follow this warn- ing could result in serious personal injury. -56- Model G0690/G0691 (Mfg. 11/10+)
Crosscut sled support outfeed table table Figure 91. Example of crosscut sled. Figure 90. Example of outfeed & support tables. -57- Model G0690/G0691 (Mfg. 11/10+)
SECTION 6: AFTERMARKET ACCESSORIES FROM GRIzzLy G7314z—heavy-Duty Mobile Base Make your Model g0690 mobile with this popular patented mobile base. the unique outrigger type Some aftermarket accessories can be supports increase stability and lower machine installed on this machine that could cause height.
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Forrest Dado Blades T10223—Sliding Table Attachment h4756— 8", 24 Teeth, 1/4"–29/32" Groove accessorize your g0690 or g0691 Cabinet table T23267—8", 24 Teeth, 3/16"–1/4" Groove saw with either of these attachments for the ulti- the world's finest dado head cleancuts all your mate in table saw functionality.
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4" dust ports. Figure 99. h3309 ShOp FOX Featherboard. ® g1536 h1052 T20916—zero Clearance Insert for G0690-91 g2974 g4679 g1545 Figure 100. t20916 zero Clearance insert. g1843 T20392—Success with Tablesaws Figure 102. dust collection accessories.
SECTION 7: MAINTENANCE Cleaning Always disconnect power to the machine before Cleaning the Model g0690/g0691 is relatively performing maintenance. easy. Vacuum excess wood chips and sawdust, Failure to do this may and wipe off the remaining dust with a dry cloth.
Figure 104. trunnion slides and tilt leadscrew. also use a wire brush and mineral spirits to clean any debris or grime off the orientation gears, then apply lithium grease to the gears with a brush. -62- Model G0690/G0691 (Mfg. 11/10+)
8. Motor fan rubbing on fan cover. 8. Fix/replace fan cover; replace loose/damaged fan. 9. arbor bearings at fault. 9. replace arbor housing bearings; replace arbor. 10. Motor bearings at fault. 10. test by rotating shaft; grinding/loose shaft requires bearing replacement. -63- Model G0690/G0691 (Mfg. 11/10+)
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2. Blade is warped. through table saw. 3. Fence is not parallel to blade. 3. Make fence parallel to blade (page 69). 4. Make table parallel to blade (page 67). 4. table top is not parallel to blade. -64- Model G0690/G0691 (Mfg. 11/10+)
Figure 107 points to the 0° mark on the scale. adjust the position by loosening the button head screw, moving the indicator with your fin- gers, then tightening the screw. -65- Model G0690/G0691 (Mfg. 11/10+)
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Continue adjusting the stop bolt until it con- tacts the cabinet when the blade is at 45°, then tighten the jam nut. 45° Square Close the dust port. Blade Table Figure 110. Checking blade at 45°. -66- Model G0690/G0691 (Mfg. 11/10+)
Steps 2–5 until the blade and miter slot are parallel. tighten the table mounting cap screws in a criss-cross, alternating manner. Mounting Bolts Figure 112. Example of adjusting blade to miter slot. Figure 113. table mounting bolts. -67- Model G0690/G0691 (Mfg. 11/10+)
Wrench 3mm ..........1 Bottom Alignment hex Wrench 5mm ..........1 To adjust the spreader/riving knife position: Table Figure 114. Checking top and bottom riving knife disCoNNECt thE saW FroM poWEr! parallelism with blade. remove the table insert. -68- Model G0690/G0691 (Mfg. 11/10+)
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— if the gap is approximately ⁄ " and even from the front of the table to the back, then place the fence approximately 4" away from no additional adjustments are necessary. the blade. -70- Model G0690/G0691 (Mfg. 11/10+)
12". if it is not, then adjust Figure 121. adjusting fence with a ⁄ " offset. the indicator window to match the width of the workpiece. -71- Model G0690/G0691 (Mfg. 11/10+)
Figure 125. screws for adjusting miter bar in the body of the blade (not the teeth) evenly miter slot. at the same time, then it is square to the blade and the 90° stop is set correctly. No further adjustments are necessary. -72- Model G0690/G0691 (Mfg. 11/10+)
Close the motor access cover. press each V-belt in the center to check belt tension. the belts are correctly tensioned when there is approximately ⁄ " deflection when they are pushed with moderate pressure, as shown in Figure 127. -73- Model G0690/G0691 (Mfg. 11/10+)
Technical source. Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -74- Model G0690/G0691 (Mfg. 11/10+)
ORIENTATION PIN P0690196 RIGHT BRACKET P0690136 ROLL PIN 4 X 28 PSB13M CAP SCREW M8-1.25 X 30 PB121M HEX BOLT M12-1.75 X 100 PW01M FLAT WASHER 8MM PW06M FLAT WASHER 12MM PLW04M LOCK WASHER 8MM -79- Model G0690/G0691 (Mfg. 11/10+)
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ROLL PIN 5 X 25 P0690231 POSITION PIN SET PLW01M LOCK WASHER 5MM PLW02M LOCK WASHER 4MM PSB38M CAP SCREW M5-.8 X 25 PSS22M SET SCREW M4-.7 X 12 P0690215 GEAR P0690234 TRUNNION PSB47M CAP SCREW M10-1.5 X 40 -80- Model G0690/G0691 (Mfg. 11/10+)
PS09M PHLP HD SCR M5-.8 X 10 P0690518 PLW01M LOCK WASHER 5MM P0690519 FENCE LOCK KNOB P0690509 INDICATOR PSS32M SET SCREW M12-1.75 X 30 P0690510 FENCE BODY P0690521 SPECIAL LOCKING NUT M12-1.75 P0690511 SET SCREW -83- Model G0690/G0691 (Mfg. 11/10+)
Do you think your machine represents a good value? _____ Yes _____No Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times.
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FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.