Grizzly G0613/G0614 Owner's Manual

Swivel mast metal cutting bandsaw

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Model G0613/G0614

Swivel Mast Metal Cutting

Bandsaw

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#CR8638 PRINTED IN TAIWAN

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Summary of Contents for Grizzly G0613/G0614

Page 1 Swivel Mast Metal Cutting Bandsaw OWNER'S MANUAL COPYRIGHT © NOVEMBER, 2006 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #CR8638 PRINTED IN TAIWAN...
Page 2 �� ...
Page 3: Table Of Contents
INTRODUCTION ... 2 Foreword ... 2 Contact Info ... 2 Machine Data Sheet ... 3 Machine Data Sheet ... 5 Identification ... 7 Control Panel ... 8 SECTION 1: SAFETY ... 9 Safety Instructions for Machinery ... 9 Additional Safety Instructions for Bandsaws 11 SECTION 2: CIRCUIT REQUIREMENTS ...
Page 4: Introduction
However, owing to Grizzly’s policy of con- tinuous improvement, changes may be made at any time with no obligation on the part of Grizzly. For your convenience, we always keep current Grizzly manuals available on our website at www.
Page 5: Machine Data Sheet
Machine Data Sheet Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0613 SWIVEL MAST METAL-CUTTING BANDSAW Product Dimensions: Floor to Table Height ... 35 Overall Dimensions ...63"L x 29 Approximate Net Weight ... 418 lbs. Shipping Dimensions: Overall Dimensions (Crate 1, Machine) ...26 Crate Dimensions (Crate 2, Cabinet) ...
Page 6 +60°, rectangular ... 2 Miter cutting capacity ... 0° to 60° Other Specifications: Country of Origin ...Taiwan Warranty ...1 Year Serial Number Location ...Grizzly ID Label Features: Swivel Base with Degree Scale Centralized Control Panel Heavy-duty All Steel, One Piece Base...
Page 7: Machine Data Sheet
Machine Data Sheet Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0614 SWIVEL MAST METAL-CUTTING BANDSAW Product Dimensions: Floor to table height ... 35 Overall dimensions ...68"L x 26 Approximate Net Weight ...506 lbs. Shipping Dimensions: Overall Dimensions (Crate 1, Machine) ...
Page 8 +60°, rectangular ... 2 Miter cutting capacity ... 0° to 60° Other Specifications: Country of Origin ...Taiwan Warranty ...1 Year Serial Number Location ...Grizzly ID Label Features: Swivel Base with Degree Scale Two-Speed Motor Centralized Control Panel Heavy-duty All Steel, One Piece Base...
Page 9: Identification
Figure 1. G0613/14 Machine Identification. A. Blade Tension Handwheel B. Cutting Fluid Flow Valves C. Control Panel D. Main Electrical Box E. Bandsaw Motor Worm Drive Gearbox G. Feed Rate Control Knob H. Feed ON/OFF Valve Cutting Fluid Pump G0613/14 Swivel Mast Metal Cutting Bandsaw Identification Main Support Cabinet K.
Page 10: Control Panel
Note: Both bandsaws also have an auto- matic shut-off (limit switch) that turns the saw OFF at the completion of the cutting arc. C. Circuit Breaker: Kills power in the event of high current draw or motor overload.
Page 11: Section 1: Safety
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages.
Page 12 Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area. 9.
Page 13: Additional Safety Instructions For Bandsaws
Additional Safety Instructions for Bandsaws BLADE CONDITION. Do not operate with dull, cracked or badly worn blade. Inspect blades for cracks and missing teeth before each use. HAND PLACEMENT. Never position fin- gers or thumbs in line with the cut. Hands could be crushed in vise or by falling machine components or cut by the blade.
Page 14: Section 2: Circuit Requirements
SECTION 2: CIRCUIT REQUIREMENTS 110/220V Single- Phase (G0613) The Model G0613 is prewired for 110V opera- tion. If you plan to use your machine at 220V, you must rewire the motor. Refer to the wiring diagram and consult a qualified electrician.
Page 15: 3-Phase (G0614)
220V 3-Phase (G0614) Serious personal injury could occur if you connect your machine to the power source before you have completed the setup pro- cess. DO NOT connect the machine to the power source until instructed to do so. Amperage Draw The Model G0614 features a 1 HP, 220V, 3-phase motor that draws the following amps under maxi- mum load:...
Page 16: Section 3: Setup
SECTION 3: Setup Setup Safety This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! Wear safety glasses dur- ing the entire setup pro- cess! Model is an extremely heavy...
Page 17: Inventory
Inventory After all the parts have been removed from the crate, you should have the following accesso- ries: Shipping Crate: (Figure 6) A. Splash tray ... 1 B. Handle ... 1 C. Work Stop Arm ... 1 D. Work Stop Lock Lever ... 1 E.
Page 18: Clean Up
Remove this protective coating with a sol- vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For opti- mum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated.
Page 19: Cabinet Assembly
Cabinet Assembly To assemble the cabinet: Assemble the four cabinet sides together with the eight M8-1.25 x 16 hex bolts and nuts. Using a hoist and straps that can hold at least 600 lbs. (see Figure 8), lower the bandsaw and base onto the top of the cabinet so the swivel lock lever protrudes through the side of the cabinet and the four cabinet mounting...
Page 20: Cutting Fluid System
Cutting Fluid System FIRE HAZARD! DO NOT magnesium using oil-water solutions as a cutting fluid! Always use a cutting fluid intend- ed for magnesium. The water in the solution will cause a magnesium-chip fire. This bandsaw has a built-in cutting fluid system that extends the life of your bandsaw blades by lowering the temperature of the blade and workpiece.
Page 21: Recommended Adjustments
Connect the bandsaw to power. Raise the bandsaw and close the feed rate control knob to keep the saw in place. Start the bandsaw while keeping your finger near the EMERGENCY STOP/OFF button at all times during the test run. The bandsaw should run smoothly with little or no vibra- tion.
Page 22: Section 4: Operations
WE STRONGLY RECOMMEND that you read books, trade magazines, and get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. -20- Cutting Angle Your bandsaw has a locking turret with a range of 0°...
Page 23: Workstop
Workstop Your bandsaw has an adjustable workstop (Figure 14) that is easy to install and to use. To install the workstop: Thread the workstop rod in the base and tighten the jam nut. Slide the workstop onto the rod. Jam Nut Workstop Rod Figure 14.
Page 24 IS STACKED OR BUNDLED. One or more workpieces will slip and damage the saw blade. �� -22- Always turn the saw OFF and allow the blade to come to a complete stop before using the vise! Failure to follow this caution may lead to injury. ��...
Page 25: Blade Selection
Grizzly offers a variety of selections that can be found in the current catalog and in SECTION 5: ACCESSORIES on Page 27. The chart shown in Figure 18 is a reproduction of the chart on the blade cover of your bandsaw.
Page 26: Splash Tray
The table shown in Figure 19 is a sampling of speed rates for various materials. Use these as a guideline, and use the cutting fluid system on your bandsaw to get the most life from your blades. �� ...
Page 27: Setting Feed Rate
Setting Feed Rate Feed rate is the speed at which the bow and the saw blade cuts through a workpiece. The feed rate dial adjusts the feed rate. If a lubricant is used while cutting, the feed rate can be increased by approximately 15%.
Page 28: Cutting Fluid Tips
Operation Tips The following tips will help you safely and effec- tively operate your bandsaw and get the maxi- mum life out of your saw blades. protection Loosen blade tension at the end of each day to prolong blade life.
Page 29: Section 5: Accessories
SECTION 5: ACCESSORIES MODEL G0614 MODEL G0613 97-5/8" x 1" x 0.032" 82" x 3/4" x 0.032" Variable Pitch Variable Pitch Bi-Metal Blades: Bi-Metal Blades: H9731— 4-6 VP H9726— 4-6 VP H9732— 5-8 VP H9727— 5-8 VP H9733— 6-10 VP H9728—...
Page 30 These traditional dial calipers are accurate to 0.001" and can measure outside surfaces, inside surfaces, and heights/depths. Features stainless steel, shock resistant construction and a dust proof display. H1298 H0736 Figure 30. Grizzly G0613/14 Swivel Mast Metal Cutting Bandsaw H1302 H4977 Dial Calipers. ®...
Page 31: Section 6: Maintenance
Check cutting fluid level. Annual Check: • Replace cutting fluid and clean out tank. If the saw is used heavily, clean the tank and replace the cutting fluid at a sooner inter- vals. Cleaning Cleaning the Model G0613/14 is relatively easy.
Page 32: Section 7: Service
SECTION 7: SERVICE Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663.
Page 33: Bandsaw Operations
Bandsaw Operations SYMPTOM POSSIBLE CAUSE Machine is loud when 1. Excessive feed rate. cutting or bogs down in the cut. 2. The blade TPI is too great, or the material is too coarse. Blades break often. 1. Blade is not tensioned correctly. 2.
Page 34: Blade Change
Blade Change Change the blade when it becomes dull, damaged, or when you are using materials that require a blade of a certain type or tooth count. CUTTING HAZARD! Blades are sharp! Put on heavy leather gloves when handling a blade or making adjustments near a blade or cutter! To change the blade on the bandsaw:...
Page 35: Blade Tension
(Figure 37) turn the blade tension handwheel so the tension is in the orange range when using the saw. When the saw is not being used, adjust the tension to the yellow range. Note: For carbon blades, the blade tension should be 20,000 PSI.
Page 36: Blade Guides (G0613)
Blade Guides (G0613) The blade guides have a basic factory adjust- ment, but due to shipping and storage we recom- mend that you readjust the blade guides yourself to ensure the cuts will to be your standards. CUTTING HAZARD! Blades are sharp! Put on heavy leather gloves when handling a blade or making adjustments...
Page 37 Double check bearing adjustments. Adjust the other blade guide, and reinstall the blade guide guards and the limit switch. 10. Adjust the auto stop bolt and the bow stop bolt (Figure 42), so the bandsaw motor will stop when the blade teeth are just below the vise table surface.
Page 38: Blade Guides (G0614)
Make sure the guide housing has not tilted. -36- Loosen both of the cap screws (Figure 43) and push the guide bearing housing down until the upper carbide pad rests on the back of the saw blade. Cap Screw Blade Guide Bearing Eccentric and...
Page 39 Loosen the cap screw, rotate the 10mm hex eccentric (Figure 45), and adjust the bear- ing against the side of the blade so there is no clearance, but the bearing is not overloaded. 10mm Hex Eccentric Cap Screw Figure 45. Upper blade guide adjustments. Double check bearing adjustments.
Page 40: Swivel Stops
Swivel Stops The blade swivel stops are factory set. However, due to shipping and storage we recommend that you check the 0° degree and the 60° degree stops yourself to ensure the cuts will to be your standards. Note: The accuracy range for the scale is approximately 1/2°...
Page 41: Feed Stop
To set the auto stop: Adjust the auto stop bolt and jam nut (Figure 52), so the bandsaw blade teeth are just below the vise table surface when the saw blade has completed its cut. Feed Auto Stop Figure 52. Feed auto stop.
Page 42: Blade-To-Vise Squareness
Blade-to-Vise Squareness The blade-to-vise squareness is factory set. However, due to shipping and storage we recom- mend that you check the blade alignment yourself to ensure the cuts will to be your standards. To adjust the blade-to-vise squareness: DISCONNECT THE BANDSAW FROM POWER! Make sure the blade is oiled, tensioned, and tracking correctly, and that the guides and...
Page 43: Electrical Components (G0613)
Figure 1. Pump motor wiring. Figure 58. G0613 main electrical box junction. Figure 60. G0613 pump motor junction box. Figure 59. G0613 saw motor junction box. Figure 61. G0613 blade stop limit switch. -41- G0613/14 Swivel Mast Metal Cutting Bandsaw...
Page 44: Electrical Components (G0614)
Electrical Components (G0614) Figure 64. G0614 OFF button. Figure 62. G0614 ON button. Figure 63. G0614 Pump and speed switches. Figure 65. G0614 Emergency stop button. -42- G0613/14 Swivel Mast Metal Cutting Bandsaw...
Page 45 Electrical Components (G0614) Figure 66. G0614 contactors. Figure 67. G0614 control box. -43- G0613/14 Swivel Mast Metal Cutting Bandsaw...
Page 46 Electrical Components (G0614) Figure 69. G0614 pump relay. Figure 68. G0614 pump motor data/connection. Figure 70. G0614 saw motor connection. -44- G0613/14 Swivel Mast Metal Cutting Bandsaw...
Page 47 Electrical Components (G0614) Figure 71. G0614 main junction. Figure 72. G0614 blade stop limit switch. -45- G0613/14 Swivel Mast Metal Cutting Bandsaw...
Page 48: G0613 220V Single-Phase Wiring Diagram
G0613 220V Single-Phase Wiring Diagram -46- G0613/14 Swivel Mast Metal Cutting Bandsaw...
Page 49: G0614 220V Three-Phase Wiring Diagram
G0614 220V Three-Phase Wiring Diagram -47- G0613/14 Swivel Mast Metal Cutting Bandsaw...
Page 50: Section 8: Parts
Headstock and Bow Breakdown (G0613) � �� -48- �� ...
Page 51 PHLP HD SCR M5-.8 X 10 73-3 PS75M PHLP HD SCR M5-.8 X 35 73-4 P0613073-4 WATERPROOF POWER CORD P0613074 MAIN BLADE COVER PW03M FLAT WASHER 6MM P0613076 KNOB SCREW M6-1 X 10 P0613077 SAW BLADE P0613078 IDLER WHEEL PR11M EXT RETAINING RING 25MM -49-...
Page 52: Headstock And Bow Breakdown (G0614)
Headstock and Bow Breakdown (G0614) � � � � � �� -50- �� ...
Page 53 PHLP HD SCR M5-.8 X 10 P0614071 DRIVE WHEEL PW04M FLAT WASHER 10MM PB32M HEX BOLT M10-1.5 X 25 P0614075 MAIN BLADE COVER PW03M FLAT WASHER 6MM P0614077 KNOB SCREW M6-1 X 10 P0614078 SAW BLADE P0614079 IDLER WHEEL PR11M EXT RETAINING RING 25MM -51-...
Page 54: Base Breakdown (G0613)
Base Breakdown (G0613) �� -52- �� ...
Page 55 Parts List (G0613) PART # DESCRIPTION P0613100 VISE JAW ADJUSTABLE ROD P0613101 RETAINER P0613102 SWIVEL ARM 102-1 PB14M HEX BOLT M10-1.5 X 35 PN02M HEX NUT M10-1.5 PB01M HEX BOLT M10-1.5 X 30 P0613105 DISTANCE SET ROD P0613106 KNOB NUT M6-1 P0613107 BRACKET PS26M...
Page 56: Base Breakdown (G0614)
Base Breakdown (G0614) �� -54- �� ...
Page 57 Parts List (G0614) PART # DESCRIPTION P0614100 VISE JAW BRACKET(REAR) P0614101 VISE JAW ADJUSTABLE ROD P0614102 RETAINER P0614103 SWIVEL ARM 103-1 PB14M HEX BOLT M10-1.5 X 35 PN02M HEX NUT M10-1.5 PB01M HEX BOLT M10-1.5 X 30 P0614106 DISTANCE SET ROD P0614107 BRACKET P0614108...
Page 58: Electrical Box Breakdown (G0613)
Electrical Box Breakdown (G0613) �� Parts List (G0613) PART # DESCRIPTION PLW03M LOCK WASHER 6MM PSB48M CAP SCREW M6-1 X 35 PW01M FLAT WASHER 8MM P0613235 CONTROL BOX P0613237 CONTROL BOX COVER P0613238 CONTROL BOX STAND P0613242 HANDLE PSB14M CAP SCREW M8-1.25 X 20 -56- ��...
Page 59: Electrical Box Breakdown (G0614)
Electrical Box Breakdown (G0614) �� G0613/14 Swivel Mast Metal Cutting Bandsaw �� -57-...
Page 60 Parts List (G0614) PART # DESCRIPTION PLW03M LOCK WASHER 6MM PSB48M CAP SCREW M6-1 X 35 PW01M FLAT WASHER 8MM P0614235 CONTROL BOX P0614236 ELECTRICAL MOUNTING PLATE P0614237 CONTROL BOX COVER P0614238 CONTROL BOX STAND P0614242 HANDLE PSB14M CAP SCREW M8-1.25 X 20 PS14M PHLP HD SCR M6-1 X 12 P0614245...
Page 61: Cabinet And Gearbox Breakdown (G0613 & G01614)
Cabinet and Gearbox Breakdown (G0613 & G01614) �� -59- G0613/14 Swivel Mast Metal Cutting Bandsaw...
Page 62 PART # DESCRIPTION P0613300 FRONT PANEL P0613301 REAR PANEL P0613302 SIDE PANEL PN03M HEX NUT M8-1.25 PW01M FLAT WASHER 8MM PB03M HEX BOLT M8-1.25 X 16 PW04M FLAT WASHER 10MM PB14M HEX BOLT M10-1.5 X 35 P0613308 MOTOR FLANGE P0613309 O-RING P6006 BALL BEARING 6006ZZ...
Page 63: Labels And Placement
MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. G0613/14 Swivel Mast Metal Cutting Bandsaw...
Page 64: Warranty And Returns
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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This manual is also suitable for:

G0613 G0614

Grizzly G0613/G0614 Owner's Manual

Introduction

Section 1: Safety

Section 2: Circuit Requirements

SECTION 3: Setup

Section 4: Operations

Section 5: Accessories

Section 6: Maintenance

Section 7: Service

Section 8: Parts

Warranty and Returns

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Summary of Contents for Grizzly G0613/G0614

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