Related Manuals for Grizzly G0681
Summary of Contents for Grizzly G0681
- Page 1 MODEL G0681 9" COLD CUT SAW OWNER'S MANUAL WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
-
Page 3: Table Of Contents
INTRODUCTION ... 2 SECTION 1: SAFETY ... 6 SECTION 2: CIRCUIT REQUIREMENTS ... 9 SECTION 3: SETUP ... 10 SECTION 4: OPERATIONS ... 14 Table of Contents SECTION 5: ACCESSORIES ... 24 SECTION 6: MAINTENANCE ... 26 SECTION 7: SERVICE ... 28 SECTION 8: WIRING ... -
Page 4: Introduction
INTRODUCTION Manual Accuracy Functional Overview your machine may not exactly match the manual www.grizzly.com Contact Info... - Page 5 Identification Figure 1.
-
Page 6: Machine Data Sheet
Machine Data Sheet MACHINE DATA SHEET MODEL G0681 9" COLD CUT SAW Product Dimensions: Shipping Dimensions: Electrical: Motor: Model G0681 Page 1 of 2... - Page 7 Main Specifications: Operation Information Cutting Capacities Construction Other Specifications: Features: Model G0681 Page 2 of 2...
- Page 8 Safety Instructions for Machinery...
-
Page 10: Section 1: Safety
No list of safety guidelines can be complete. Every shop environment is different. Like all machines there is danger associated with the Model G0681. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. -
Page 11: Section 2: Circuit Requirements
SECTION 2: CIRCUIT REQUIREMENTS 110V Operation Serious personal injury could occur if you connect the machine to power before com- pleting the setup process. DO NOT connect the machine to the power until instructed later in this manual. Electrocution or fire could result if machine is not grounded and installed in compliance with electrical... -
Page 12: Section 3: Setup
SECTION 3: SETUP This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! Wear safety glasses dur- ing the entire setup pro- cess! This machine and its com- ponents are very heavy. - Page 13 Inventory Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes. Container 1: (Figure 3) Figure 3. Clean Up For optimum performance, clean all moving parts or sliding contact surfaces.
-
Page 14: Site Considerations
Site Considerations Workbench Load Machine Data Sheet Placement Location Figure 5 Figure 5. Children and visitors may be seriously injured if unsuper- vised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use. -
Page 15: Test Run
Figure 6 Figure 6. Test Run Troubleshooting Page 27 To test run the machine: Gearbox Oil Page 26 Step 3... -
Page 16: Section 4: Operations
OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. Basic Controls... - Page 17 Work Stop: Figure 9. Cutting Fluid Reservoir: Figure 10. Tip: Place a magnet in the cutting fluid reservoir to collect metal chips and prevent them from being drawn into the pump. Periodically remove and clean the magnet. Cutting Angles To set the cutting angle: Figure 11 Figure 11.
- Page 18 Work Stop Tools Needed: To use the work stop: Figure 12. Figure 12 Figure 13. Figure 13...
-
Page 19: Cutting Fluid
Cutting Fluid Tools Needed: Filling Cutting Fluid Reservoir Figure 14 Figure 14. Draining/Cleaning Reservoir Figure 15. Used cutting fluid is a poison hazard. Use per- sonal protection when handling this material. Failure to do so may result in illness or death. Cutting Fluid Figure 15... -
Page 20: Blade Terminology
Blade Terminology Blade Pitch Blade Terminology Figure 17 Figure 16. A. Blade Size (Diameter): B. Pitch: Figure 17. TPI too coarse for workpiece. C. Gullet: D. Front Rake Angle: FIgure E. Rear Rake Angle: Tooth Depth: G. Kerf: Figure 18. TPI too fine for workpiece. -
Page 21: Blade Feed Rate
Figure 19. Correct TPI. To select the correct blade pitch: Figure 20 Replacement Blades Figure 19 Figure 20. Blade selection chart. Blade Feed Rate Chip Inspection Chart Figure 20 Page 24 Page 22... -
Page 22: Blade Changes
Figure 21 π π π Figure 21. Calculating cut area for break-in. Blade Changes The teeth of saw blades are sharp and can easily cut fingers and hands. Always wear heavy leath- er gloves when handling saw blades. Tools Needed:... - Page 23 Figure 23 Figure 23. Figure 23 Figure 24. Figure 25 Figure 25. Figure Figure 26. Figure 26...
-
Page 24: Chip Inspection Chart
Chip Inspection Chart Chip Chip Chip Feed Additional Appearance Description Color Rate Actions Good Figure 27. - Page 25 Cutting Procedures Cutting Tips To make a cut: Page 15 Page 16 General Machine Tips...
-
Page 26: Section 5: Accessories
SECTION 5: ACCESSORIES T20897—Replacement blade for G0681 Figure 28. G8983—Tilting Roller Stand G8984—Single Roller Stand G8985—5 Roller Stand G8983 G8984 Figure 29. SHOP FOX ® T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20448—Economy Clear Safety Glasses T20452—"Kirova"... - Page 27 G5618—Deburring Tool w/2 Blades G5619—Extra Aluminum Blades G5620—Extra Brass and Cast Iron Blade Figure 31. H3153—Pigskin Palm Gloves H3154—Lined Pigskin Palm Gloves H3153 Figure 32. H8003—Hydraulic Lifting Table - 450 lbs. Figure 33. G5562—SLIPIT G5563—SLIPIT G2871—Boeshield G2870—Boeshield H3788—G96 H3789—G96 H3154 Figure 34.
-
Page 28: Section 6: Maintenance
SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. Schedule Daily Check: Weekly Maintenance: Monthly Check: Every Six Months: Cleaning Unpainted Cast Iron Lubrication Vise Leadscrew Note: Periodically clean the leadscrew thor- oughly with minerals spirits or other degreaser and relubricate with multipurpose grease. - Page 29 Gearbox Oil Tools Needed To change the gearbox oil: Figure 35. Figure 35 Steps 1–2 Assembly Page 12...
-
Page 30: Section 7: Service
SECTION 7: SERVICE Troubleshooting Motor & Electrical... - Page 31 Operations...
- Page 32 Blade Troubleshooting Blade Break-in Page Blade Break-in Page...
-
Page 33: Section 8: Wiring
SHOCK HAZARD. QUALIFIED ELECTRICIAN. WIRE CONNECTIONS. WIRE/COMPONENT DAMAGE. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. MODIFICATIONS. MOTOR WIRING. CAPACITORS. CIRCUIT REQUIREMENTS. Page 9 EXPERIENCING DIFFICULTIES. -
Page 34: Wiring Diagram
Always use the wiring diagram inside the motor junction box. READ ELECTRICAL SAFETY ON PAGE 30! View this page in color at www.grizzly.com. 110 VAC See Figure 37 5-15 Plug (As Recommended) Page 32. -
Page 35: Electrical Components
Electrical Components Figure 37. E.C.Fig READ ELECTRICAL SAFETY ON PAGE 30! -
Page 36: Section 9: Parts
SECTION 9: PARTS Parts Breakdown... -
Page 37: Parts List
COOLANT NOZZLE P0681050 FIXED GUARD P0681051 CAP SCREW M12-1.5 X 25 LH P0681052 ARBOR FLANGE P0681053 SPECIAL PIN 7 X 12 P0681054 SAW BLADE P0681055 ARBOR P0681056 ARBOR BEARING P0681057 HEAD LEVER HANDGRIP P0681058 HEAD LEVER PN13M HEX NUT M16-2... - Page 38 Control Panel Parts Breakdown REF PART # DESCRIPTION P0681101 TRIGGER SWITCH P0681102 FUSE HOLDER P0681103 FUSE 15A P0681104 CONTACTOR TEND TC11 REF PART # DESCRIPTION P0681105 OVERLOAD RELAY TEND THR12 P0681106 ON/OFF SWITCH P0681107 INDICATOR LAMP...
-
Page 39: Warning Labels
MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. Warning Labels... -
Page 43: Warranty And Returns
WARRANTY AND RETURNS...