Grizzly G0682 Owner's Manual
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Grizzly G0682 Owner's Manual

Grizzly G0682 Owner's Manual

12 cold cut saw
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MODEL G0682
12 COLD CUT SAW
OWNER'S MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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  • Page 1 MODEL G0682 12 COLD CUT SAW OWNER'S MANUAL WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

  • Page 3: Table Of Contents

    INTRODUCTION ... 2 SECTION 1: SAFETY ... 6 SECTION 2: CIRCUIT REQUIREMENTS ... 9 SECTION 3: SETUP ... 10 SECTION 4: OPERATIONS ... 17 Table of Contents SECTION 5: ACCESSORIES ... 29 SECTION 6: MAINTENANCE ... 30 SECTION 7: SERVICE ... 32 SECTION 8: WIRING ...

  • Page 4: Introduction

    INTRODUCTION Manual Accuracy Functional Overview your machine may not exactly match the manual www.grizzly.com Contact Info...
  • Page 5 Identification Figure 1.

  • Page 6: Machine Data Sheet

    Machine Data Sheet MACHINE DATA SHEET MODEL G0682 12" COLD CUT SAW Product Dimensions: Shipping Dimensions: Electrical: Motor: Model G0682 Page 1 of 2...
  • Page 7 Main Specifications: Operation Information Cutting Capacities Construction Other Specifications: Features: Model G0682 Page 2 of 2...
  • Page 8 Safety Instructions for Machinery...

  • Page 10: Section 1: Safety

    No list of safety guidelines can be complete. Every shop environment is different. Like all machines there is danger associated with the Model G0682. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury.

  • Page 11: Section 2: Circuit Requirements

    SECTION 2: CIRCUIT REQUIREMENTS 220V 3-Phase Operation Serious personal injury could occur if you connect the machine to power before com- pleting the setup process. DO NOT connect the machine to the power until instructed later in this manual. Electrocution or fire could result if machine is not grounded and installed in compliance with electrical...

  • Page 12: Section 3: Setup

    SECTION 3: SETUP This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! Wear safety glasses dur- ing the entire setup pro- cess! This machine and its com- ponents are very heavy.
  • Page 13 Inventory Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes. Container 1: (Figure 3) Figure 3. Container 2: (Figure 4) Hardware: (Not Shown) Figure 4.

  • Page 14: Site Considerations

    Clean Up Figure 5 For optimum performance, clean all moving parts or sliding contact surfaces. Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. NOT use these products to clean the machinery. Many cleaning solvents toxic Minimize your risk by only...
  • Page 15 Bolting to Concrete Floors Mounting Workbench Mounting Figure 7 NOTICE Anchor studs are stronger and more per- manent alternatives to lag shield anchors; however, they will stick out of the floor, which may cause a tripping hazard if you decide to move your machine. Figure 7.
  • Page 16 To mount the stand to the floor: Figure 10 Figure 10. Step 1 NOTICE We strongly recommend securing your machine to the floor if it is hardwired to the power source. Consult with your electrician to ensure compliance with local codes. Assembly To assemble the machine: Figure 11.
  • Page 17 Note: If you plan to mount your machine stand to the floor, do so now (see Mounting to Shop Floor Page 13), then return to Step 4, below, to mount the machine to the stand. Otherwise, continue with Step 4, below.

  • Page 18: Test Run

    Figure 17 Figure 17. Figure 18 Figure 18. Test Run Troubleshooting Page 32 To test run the machine: Gearbox Oil Page 31 Step 3...

  • Page 19: Section 4: Operations

    OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. Basic Controls...

  • Page 20: Cutting Angle

    Saw Handler: Trigger Switch: Miter Lock Lever: Work Stop: Figure 21. Cutting Fluid Reservoir: Figure 22. Cutting Angle To set the cutting angle: Figure 23. Page 19 Figure 23 Vise...
  • Page 21 Vise Adjustable Vise Jaw NOTICE Prior to cutting, both the jaw and stability bracket must be checked for blade clear- ance. Failure to do this could cause the blade to contact the vise during the cut, resulting in damage to the machine. Figure 24.
  • Page 22 Auxiliary Stability Bracket To adjust the auxiliary stability bracket: Figure 27 Figure 27. Note: At angles greater than approximately 35° away from the vise, it is necessary to remove the auxiliary stability bracket entire- Vise Quick Release Lever To use the quick release lever: Figure 28 Figure 28.

  • Page 23: Work Stop

    Figure 30 Figure 30. Note: An alternative method for using the quick release lever is to rotate the lever downward prior to clamping the workpiece. With the lever in this position, fully clamp the workpiece using the vise handwheel. To release the workpiece, rotate the lever clockwise to the up position.

  • Page 24: Cutting Fluid

    Cutting Fluid Filling Cutting Fluid Reservoir Figure 33 Figure 33. Used cutting fluid is a poison hazard. Use per- sonal protection when handling this material. Failure to do so may result in illness or death. Draining/Cleaning Cutting Reservoir Figure 34 Figure 34.

  • Page 25: Blade Terminology

    Blade Terminology Blade Pitch Blade Terminology Figure 36 Figure 35. A. Blade Size (Diameter): B. Pitch: Figure 36. TPI too coarse for workpiece. C. Gullet: D. Front Rake Angle: FIgure E. Rear Rake Angle: Tooth Depth: G. Kerf: Figure 37. TPI too fine for workpiece.

  • Page 26: Blade Feed Rate

    Figure 38. Correct TPI. To select the correct blade pitch: Figure 39 Accessories Figure 38 Figure 39. Blade selection chart. Blade Feed Rate Chip Inspection Chart Figure 39 Page 29 Page 27...

  • Page 27: Blade Changes

    Figure 40 π π π Figure 40. Calculating cut area for break-in. Blade Changes The teeth of saw blades are sharp and can easily cut fingers and hands. Always wear heavy leath- er gloves when handling saw blades. Tools Needed:...
  • Page 28 Figure 42 Figure 42. Figure 42 Figure 43. Figure 44 Figure 44. Figure Figure 45. Figure 45...

  • Page 29: Chip Inspection Chart

    Chip Inspection Chart Chip Chip Chip Blade Feed Additional Appearance Description Color Speed Rate Actions Good Good Good Good Good Figure 46.
  • Page 30 Cutting Procedures Cutting Tips To make a cut: Page 18 Page 19 Page 21 General Machine Page 19 Tips Page...

  • Page 31: Section 5: Accessories

    SECTION 5: ACCESSORIES T20806—120 Tooth T20807—150 Tooth T20808—180 Tooth T20809—220 Tooth T20810—280 Tooth Figure 47. G8983—Tilting Roller Stand G8984—Single Roller Stand G8985—5 Roller Stand G8983 G8984 ® Figure 48. Shop Fox T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20448—Economy Clear Safety Glasses T20452—"Kirova"...

  • Page 32: Section 6: Maintenance

    SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. Schedule Daily Check: Weekly Maintenance: Monthly Check: Every Six Months: Cleaning Unpainted Cast Iron Lubrication Vise Leadscrew Note: Periodically clean the leadscrew thor- oughly with minerals spirits or other degreaser and relubricate.
  • Page 33 Gearbox Oil Tools Needed To change the gearbox oil: Figure 50. Figure 50...

  • Page 34: Section 7: Service

    SECTION 7: SERVICE Troubleshooting Motor & Electrical...
  • Page 35 Operations...
  • Page 36 Blade Troubleshooting Blade Break-in Page Blade Break-in Page...

  • Page 37: Section 8: Wiring

    Wiring Safety Instructions SHOCK HAZARD. CIRCUIT REQUIREMENTS. Page 9 QUALIFIED ELECTRICIAN. WIRE CONNECTIONS. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. WIRE/COMPONENT DAMAGE. MOTOR WIRING. MODIFICATIONS. EXPERIENCING DIFFICULTIES.

  • Page 38: Wiring Diagram

    Always use the wiring diagram inside the motor junction box. READ ELECTRICAL SAFETY ON PAGE 35! View this page in color at www.grizzly.com. 220 VAC 3-Phase 15-15 PLUG (as recommended) Figure 52 Page 37.

  • Page 39: Electrical Components

    Electrical Components Figure 52. E.C. Fig READ ELECTRICAL SAFETY ON PAGE 35!

  • Page 40: Section 9: Parts

    SECTION 9: PARTS Parts Breakdown...

  • Page 41: Parts List

    REF PART # DESCRIPTION P0682001 SAW BASE P0682002 PIVOTING BASE P0682003 LOCK PIN P0682004 BUSHING P0682005 LEVER PSB14M CAP SCREW M8-1.25 X 20 P0682007 VISE BASE PSS06M SET SCREW M8-1.25 X 16 P0682009 VISE JAW LARGE P0682010 VISE JAW SMALL...
  • Page 42 Control Box Breakdown REF PART # DESCRIPTION P0682102 CONTROL BOX 102-1 P0682102-1 CASE 102-2 P0682102-2 CONTACTOR TECD TC-11 220V 102-3 P0682102-3 TRANSFORMER 250V 102-4 P0682102-4 BACKING PLATE 102-5 P0682102-5 INDICATOR LIGHT 102-6 P0682102-6 ON/OFF SWITCH 102-7 P0682102-7 COVER PART # DESCRIPTION 102-8 P0682102-8...

  • Page 43: Stand Breakdown

    Stand Breakdown REF PART # DESCRIPTION P0682201 END PANEL P0682202 SIDE PANEL PB20M HEX BOLT M8-1.25 X 35 PN03M HEX NUT M8-1.25 REF PART # DESCRIPTION PB09M HEX BOLT M8-1.25 X 20 G8589 GRIZZLY NAMEPLATE PHTEK24 TAP SCREW #5 X 3/8...

  • Page 44: Warning Labels

    MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. Warning Labels...

  • Page 47: Warranty And Returns

    WARRANTY AND RETURNS...

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