Summary of Contents for MULTIQUIP Power WHISPERWATT DCA150SSI
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OPErATION AND PArTS MANUAL WHISPErWATT™ SErIES MODEL DCA150SSI MODEL DCA150SSIU 60Hz gENErATOr (ISUzU 6HkIx DIESEL ENgINE) PARTS LIST NO. cO870301504 (SSI) PARTS LIST NO. m3870301304 (SSIU) Revision #0 (11/23/09) To find the latest revision of this publication, visit our website at: www.mqpower.com...
1-888-327-4236 (TTY: 1-800-424-9153), go to http://www.nhtsa.dot.gov; or write to: Administrator NHTSA 1200 New Jersey Avenue S.E. Washington, Dc 20590 You can also obtain information about motor vehicle safety from http://www.safecar.gov. DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 3...
All orders are treated as Standard Orders and will ship the same day if received prior to 3Pm PST. We aCCept all maJor CreDIt CarDS! DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 5...
CautIon Indicates a hazardous situation which, if not avoided, CoulD result in mInor or moDerate InJurY. NOTICE Addresses practices not related to personal injury. page 6 — DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09)
Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 7...
local Health and Safety Administrator. muffl er or cylinder. Allow these parts to cool before servicing equipment. page 8 — DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09)
Use the trailer’s swivel jack to adjust the trailer height to alWaYS shutdown engine before transporting a level position while parked. DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 9...
cord or cable with wet hands. The possibility exists of electrical shock, electrocution or death. page 10 — DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09)
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before performing service on the generator. alWaYS keep battery cables in good working condition. Repair or replace all worn cables. DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 11...
37.00 in. (940 mm.) 59.06 in. (1500 mm.) 45.67 in. (1160 mm.) 47.24 in. (1200 mm.) 37.00 in. (940 mm.) 45.67 in. (1160 mm.) DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 13...
They are to resist damage to the bottom of the generator and to maintain alignment. DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 15...
(load) is held to a minimum. Use the cable selection chart (Table 6) as a guide for selecting proper extension cable size. page 16 — DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09)
— Indicates the output voltage present main circuit breaker in the closed position (on). at the U,V, and W Output Terminal Lugs. page 18 — DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09)
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NOTES DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 19...
MANUAL OFF/RESET LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING MOOOOO-20001Q 1000 2000 3000 R P M figure 5. Engine Operating Panel page 20 — DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09)
EcU will attempt to major fault. crank the engine for 10 seconds before disengaging. engine running — Indicates that engine is running at a safe operating speed. DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 21...
150 ft. 100 ft. 65 ft. transfer switch. 2400 4800 125 ft. 75 ft. 50 ft. cAUTION: Equipment damage can result from low voltage DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 25...
W and U terminals as indicated on the AC Voltmeter Gauge (Figure 16) Figure 15. aC voltmeter Figure 16. aC voltmeter Change-over Switch Gauge DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 27...
To achieve a 3Ø 208V output the voltage selector switch figure 20. UVWO Terminal Lugs must be in the 3Ø-240/139 position and the voltage 3Ø-240/139V Connections regulator must be adjusted to 208V.. page 28 — DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09)
UVWO terminals are secure and tight. The possibility of arcing exists, that could cause a fire. DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 29...
API Service classification cc/SD API Service classification cc/SE API Service classification cc/SF Table 11. recommended motor oil figure 29. Internal fuel Tank System page 30 — DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09)
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#2 diesel fuel when refueling. Do not overFIll fuel system. Leave room for fuel expansion. Fuel expands when heated (Figure 33). figure 33. fuel Expansion DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 31...
Freezing Point Vol % Anti-Freeze °c °F NOTICE When the antifreeze is mixed with water, the antifreeze mixing ratio must be less than 50%. page 32 — DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09)
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Tighten all hose clamps and check hoses for leaks. figure 35. battery Connections If any hose (fuel or oil) lines are defective replace them immediately. DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 33...
OFF and the engine will start up automatically. CORRECT INCORRECT figure 37. Engine Enclosure Doors figure 41. Pre-Heat Lamp page 34 — DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09)
Use the voltage adjustment control knob (Figure 46) to increase or decrease the desired voltage. figure 50. Engine Tachometer gauge figure 46. Voltage Adjust Control knob DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 35...
Place both the as shown in Figure 53 to the oFF position.. figure 53. Main, gfCI and Load Circuit breakers Off page 36 — DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09)
After changing the air element, press the dust indicator button to reset the indicator. DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 37...
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To restart after running out of fuel, turn the switch to the “ON” position for 15-30 seconds. Try again, if needed. figure 57. fuel Tank Cleaning page 38 — DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09)
Allow engine to cool when flushing out radiator. Flushing the radiator while hot could cause serious burns from water or steam. DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 39...
Application — Indicates which units can be employed on a particular trailer. Coupler — Type of hitch used on the trailer for towing. page 40 — DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09)
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Brake lining thickness incorrect or not adjusted correctly? linings. Dragging Brakes Replace rubber parts Enough brake fluid or correct fluid? fill with dot 4 fluid. DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 41...
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Align wheels. check bearing adjustment cupping Out-of-balance. and balance tires. Wheel lockup and Avoid sudden stops when Flat Spots tire skidding. possible and adjust brakes. page 42 — DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09)
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90-120 16" 20-25 50-60 90-120 figure 61. Wheel Lug Nuts Tightening Sequence NOTICE never use an pneumatic air gun to tighten wheel lug nuts. DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 43...
Over current? confirm load requirements and reduce. circuit Breaker Tripped Defective circuit breaker? check and replace. Over current Relay actuated? confirm load requirement and replace. page 48 — DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09)
“ON” position, the engine will not be stopped even if the starter switch is turned to the “OFF” position. In such case, turn the diagnostic switch to the “OFF” position. DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 49...
Other entries will for sale through multiquip. be clarifi ed in the “Remarks” column. page 50 — DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09)
1....0601806640 ..FUSE, 65 AmP 2....LYDDc24V ...RELAY NOTICE Part number on this Suggested Spare Parts list may supersede/replace the P/N shown in the text pages of this book. DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 51...
ENCLOSUrE ASSY. (CONTINUED) page 80 — DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09)
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HEX HEAD BOLT ...........2 ....DcA150SSIU 0019210025 m3453005603 SIDE DOOR m3493430703 AcOUSTIc SHEET m3453005703 SIDE DOOR m3493430803 AcOUSTIc SHEET m3453005803 SIDE DOOR m3493431004 AcOUSTIc SHEET DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 81...
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ENCLOSUrE ASSY. (CONTINUED) page 82 — DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09)
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HEX HEAD BOLT ...........1 ....DcA150SSI HEX HEAD BOLT ...........1 ....DcA150SSIU 0010112020 0040012000 WASHER, LOcK .........1 ....DcA150SSIU 0041212000 WASHER, FLAT ..........1 ....DcA150SSIU 0040512000 TOOTHED WASHER DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 83...
SEALS ASSY. page 84 — DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09)
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0228800640 SEAL RUBBER 0228800680 SEAL RUBBER 0228100665 SEAL RUBBER 0228100370 SEAL RUBBER 0228100300 SEAL RUBBER 0228100450 SEAL RUBBER 0228100215 SEAL RUBBER 0228100070 SEAL RUBBER DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 85...
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NAMEPLATE AND DECALS ASSY. (DCA150SSI) page 86 — DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09)
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DEcAL : + ..............1 ... S-2090 c9505300004 DEcAL : cAUTION ............1 ... c9053 0000 mUFFLER GROUP B9504200004 DEcAL : WARNING ENGINE EXHAUST ....1 ... B9042 0000 FUEL TANK GROUP DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 87...
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NAMEPLATE AND DECALS ASSY. (DCA150SSI CONTINUED) page 88 — DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09)
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DEcAL : cAUTION ............1 ... m3500 0220 8-12 m9510000104 DEcAL : DOcUmENT BOX LOcATED .....1 ... m9100 0010 8-13 A9504000014 DEcAL : DANGER EXHAUST GAS ......1 ... A9040 0001 DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 89...
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NAMEPLATE AND DECALS ASSY. (DCA150SSIU) page 90 — DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09)
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DEcAL : + ..............1 ... m90030010 m9510100403 DEcAL : cAUTION ............1 ... m91010040A mUFFLER GROUP m9503200004 DEcAL : WARNING ENGINE EXHAUST ....1 ... m90320000 FUEL TANK GROUP DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 91...
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NAMEPLATE AND DECALS ASSY. (DCA150SSIU CONTINUED) page 92 — DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09)
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DEcAL : DANGER EXHAUST GAS ......1 ... m90320010 8-13 m9510000104 DEcAL : DOcUmENT BOX LOcATED .....1 ... m91000010 8-14 m9504200004 DEcAL: WARNING START FIRES ......1 ... m90420000 DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 93...
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NOTES DCa150SSI/DCa150SSIu 60 hz gen. • operatIon anD partS manual — rev. #0 (11/23/09) — page 95...