Summary of Contents for MULTIQUIP WHISPERWATT DCA-220SSVU
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PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL WHISPERWATT SERIES MODEL DCA-220SSVU 50 Hz GENERATOR PARTS LIST NO. M4870300024A Revision #0 (04/18/06) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
DANGER - ELECTROCUTION HAZARDS During operation of this generator, there exists the possibility of electrocution, electrical shock or burn, which can cause severe bodily harm or even DEATH! PAGE 8 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)
This generator, other property, or the surrounding environment NOTE could be damaged if you do not follow instructions. DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 9...
Unauthorized equipment modification will void all warranties. ■ Whenever necessary, replace nameplate, operation and safety decals when they become difficult read. PAGE 10 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)
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■ NEVER power cables or cords lay in wate r. ■ NEVER stand in water while AC power from the generator is being transfer to a load. DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 11...
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PAGE 12 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)
■ DOT Requirements include the following: Connect and test electric brake operation. Secure portable power cables in cable tray with tie wraps. DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 13...
DCA-220SSVU (50 HZ) — GENERATOR DECALS The DCA-220SSVU (50 HZ)generator is equipped with a number of safety decals (Figures 2 & 3). These decals are provided for operator safety and maintenance information. The illustration below and on the preceding page show the decals as they appear on the machine.
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NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment. DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 17...
Main Circuit Breaker – This three-pole, 600A main breaker is provided to protect the the U,V, and W Output Terminal Lugs from overload. DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 21...
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Engine Running – Indicates that engine is running at the generator. During cranking a safe operating speed. cycle , The MPEC will attempt to crank the engine for 10 seconds before disengaging. DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 23...
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. ■ ■ ■ ■ ■ Five (5) Output Terminal Lugs ( U, V, W, O, Ground) Figure 8. Output Terminal Panel PAGE 24 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)
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3-pole, 600A main circuit breaker is provided. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine. Figure 14. Over Current Relay Figure 13. Connecting Loads PAGE 26 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)
. t f . t f . t f electrical system may occur without this transfer switch. t l u o r f t l o DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 27...
Figure 16. Voltage Change-Over Board 240V Configuration The ammeter gauge will only NOTE show a reading when the Output Terminal Lugs are connected to a load and in use. DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 29...
1Ø-127V Connections decrease voltage output. Use voltage regulator adjustment knob whenever fine tuning of the output voltage is required PAGE 30 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)
ALWAYS make sure that the 1Ø-254V Connections connections to the UVWO NOTE terminals are secure and tight. The possibility of arcing exists, that could cause a fire. DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 31...
API Service Classification CC/SD ■ ■ ■ ■ ■ API Service Classification CC/SE ■ ■ ■ ■ ■ API Service Classification CC/SF Figure 31. Internal Fuel Tank System PAGE 32 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)
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CAUTION - REFUELING THE GENERATOR DO NOT OVER-FILL fuel system. Leave room for fuel expansion. Fuel expands when heated (Figure 35). Figure 35. Fuel Expansion DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 33...
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F - C ° F ° When the antifreeze is mixed with NOTE water, the antifreeze mixing ratio must be less than 50%. PAGE 34 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)
Tighten all hose clamps and check hoses for leaks. If any hose ( fuel or oil ) lines are defective replace them immediately. Figure 37. Battery Connections DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 35...
LED on the MPEC unit (Figure 44) is ON (lit) after the engine has been started. Figure 44. Engine Running LED (ON) Figure 39. Engine Enclosure Doors PAGE 36 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)
44 to 73 psi. (303~503 kPa). When starting Figure 49. Oil the genera Pressure Gauge DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 37...
When the MPEC Control Switch is placed in the AUTO position, NOTE the engine glow plugs will be warmed and the engine will start automatically. PAGE 38 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)
OFF (not lit). 6. Remove all loads from the generator. 7. Inspect entire generator for any damage or loosening of components that may have occured during operation. DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 39...
This can be air element, press the dust indicator button to reset the reduced by keeping the tank full with diesel fuel. indicator. PAGE 40 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)
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DO NOT spill the fuel during disassembly. place on blocks so tires do not touch the ground or block Vent any air. and completely remove the tires. DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 41...
7. Coupler - Type of hitch used on the trailer for towing. 16. Application - Indicates which units can be employed on a particular trailer. DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 43...
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. d i PAGE 44 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)
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PARTS MUST ROTATE FREELY SHACKLE BOLT LOCKING NUTS OR COTTER PINS ARE PROVIDED SPRING EYE BOLT TO RETAIN NUT BOLT ASSEMBLY SHOULDER TYPE SHACKLE BOLT DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 45...
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" 4 " 5 " 6 Figure 61. Wheel Lug Nuts Tightening Sequence NEVER use an pneumatic air NOTE gun to tighten wheel lug nuts. PAGE 46 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column. PAGE 52 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)
2 ..LY2DUS24VDC ... RELAY Part number on this Suggested Spare Parts list may supercede/replace the P/N shown in the text NOTE pages of this book. DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 53...
NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 68 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)
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STAY RUBBER 0030012000 HEX. NUT M9210000204 SPRING M4236100004 COVER 0017110040 HEX. HEAD BOLT M9116000004 COLLAR M9310200004 STAY RUBBER M4236100204 TERMINAL COVER 0016908020 HEX. HEAD BOLT DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 69...
NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 76 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)
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NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 78 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)
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M9116100004 WASHER M9110100904 HINGE M9116100004 WASHER 0019208020 HEX. HEAD BOLT 0601850097 STOPPER 0027208025 MACHINE SCREW M9310000004 BLIND PLUG M4483000002 SUPPORT LEG 0016910025 HEX. HEAD BOLT DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 79...
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SEAL RUBBER 0229200950 SEAL RUBBER 0228901230 SEAL RUBBER 0229201200 SEAL RUBBER 0228801070 SEAL RUBBER 0228800640 SEAL RUBBER 0228800680 SEAL RUBBER 0228100560 SEAL RUBBER 0228100370 SEAL RUBBER DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 81...
Freight is at the sender’s expense. All date will be billed at the revised price. Rebates parts must be returned freight prepaid to Multiquip’s designated receiving point. PAGE 84 — DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06)
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NOTE PAGE DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 85...
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FAX: 310-638-8046 310-537-3700, EXT. 279 Manufactured for Multiquip Inc. DENYO CO., LTD, JAPAN Your Local Dealer is: MQ POWER A Division of Multiquip Inc. POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-632-2656 E-mail: mqpower@multiquip.com Internet: www.mqpower.com...