MULTIQUIP MQ POWER DCA-125SSJU Operation And Parts Manual
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MULTIQUIP MQ POWER DCA-125SSJU Operation And Parts Manual

MULTIQUIP MQ POWER DCA-125SSJU Operation And Parts Manual

Mq power portable generator (standard)
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OPERATION AND PARTS MANUAL
DCA-125SSJU
DCA-125SSJU2
GENERATOR
MQ POWER
PORTABLE
(STANDARD)
PARTS LIST NO. 3870300064A
S/N7500469 UP TO 7500507-125SSJU
S/N FROM 7500508-125SSJU2
Revision #4 (06/03/03)
MULTIQUIP INC. . . . .
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT:
800-835-2551
FAX: 310-638-8046
www:multiquip.com

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Summary of Contents for MULTIQUIP MQ POWER DCA-125SSJU

  • Page 1 DCA-125SSJU2 PORTABLE GENERATOR (STANDARD) PARTS LIST NO. 3870300064A S/N7500469 UP TO 7500507-125SSJU S/N FROM 7500508-125SSJU2 Revision #4 (06/03/03) MULTIQUIP INC..PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT: 310-537-3700 800-421-1244 800-835-2551...
  • Page 2 PAGE 2 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)

  • Page 3: Here's How To Get Help

    800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT 800-421-1244 FAX: 310- 537-4259 TECHNICAL ASSISTANCE 800-478-1244 FAX: 310- 631-5032 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 3...

  • Page 4: Table Of Contents

    Engine Controller Troubleshooting ........61 number are subject to Explanation of Code in Remarks Column ....... 62 NOTE change without notice Suggested Spare Parts ..........63 PAGE 4 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)

  • Page 5: Parts Ordering Procedures

    18910 WILMINGTON AVENUE POST OFFICE BOX 6254 to our Parts Department: CARSON, CALIFORNIA 90749 310-537-3700 • 800-421-1244 Toll-free nationwide — 800-427-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 5...

  • Page 6: Specifications

    ( l a r h / i t p ( l a r h / 8 ( l r h / e t t l e s PAGE 6 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)

  • Page 7: Dimensions (Top, Side, Front)

    DCA-125SSJU SERIES — DIMENSIONS Figure 1. Dimensions DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 7...

  • Page 8: Safety Message Alert Symbols

    Potential hazards associated with trowel operation will be referenced with " Hazard Symbols " which appear throughout this manual, and will be referenced in conjunction with Safety " Message Alert Symbols ". PAGE 8 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 9 Other important messages are provided throughout this manual the surrounding environment could NOTE to help prevent damage to your trowel, other property, or the be damaged if you do not follow surrounding environment. instructions. DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 9...

  • Page 10: Rules For Safe Operation

    An explosion or fire could result with live circuits. Turn all circuit breakers OFF before causing severe bodily harm or even death. performing maintenance on the generator. PAGE 10 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 11 There exists the possibility of electrocution, electrical shock or burn, which can cause severe bodily harm or even death ! DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 11...
  • Page 12 UVWO output terminals. laws. See next page “ Towing Safety Precautions ” for basic towing techniques. PAGE 12 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 13 ■ Use the trailer’s swivel jack to adjust the trailer height to a level position while parked. ■ Avoid sudden stops and starts. This can cause skidding, or jack-knifing. Smooth, gradual starts and stops will improve towing. DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 13...
  • Page 14 DCA-125SSJU SERIES — INSTALLATION Figure 2. Typical Generator Grounding Application PAGE 14 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 15 NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment. DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 15...

  • Page 16: Towing Safety Precaution

    ■ DO NOT transport generator with fuel in tank. ■ ALWAYS make sure the trailer is equipped with a "Safety Chain". Figure 3. Generator with Trailer PAGE 16 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)

  • Page 17: Trailer Specifications

    (empty). 4. Frame Length - Measurement is from the ball hitch to the rear bumper (reflector). DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 17...
  • Page 18 " 7 " 4 " 4 " 2 " 3 " 8 " 3 " 8 " 3 " 4 " 6 " 4 " 6 PAGE 18 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 19 " 7 " 3 X " " 7 " 3 X " " 7 " 3 X " " 7 X " " 7 X " " 7 DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 19...

  • Page 20: Generator Decals

    DCA-125SSJU SERIES — GENERATOR DECALS The DCA-125SSJU Series generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the preceding page show the decals as they appear on the machine.

  • Page 21: Generator Decals

    DCA-125SSJU SERIES — GENERATOR DECALS DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 21...

  • Page 22: General Information

    (load) is held to a minimum. Use the Emergency Relay cable selection chart (Table 5) as a guide for selecting proper extension cable size. PAGE 22 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)

  • Page 23: Major Components

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 23...

  • Page 24: Generator Control Panel

    (ON). AC Voltmeter – Indicates the output voltage present at the UVWO terminals. PAGE 24 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)

  • Page 25: Engine Operating Panel (Up To S/N 7500507)

    This warning will shut off being supplied by the engine’s alternator which provides the engine. current for generator’s control circuits and battery charging system. DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 25...

  • Page 26: Engine Operating Panel (S/N 7500508~)

    DCA-125SSJU SERIES — ENGINE OPERATING PANEL From S/N 7500508 Figure 7. Engine Operating Panel PAGE 26 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 27 Engine Running – Indicates that engine is running controller will evaluate the fault. at a safe operating speed. Any major fault will cause the controller to shutdown the generator. DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 27...

  • Page 28: Output Terminal Panel Familiarization

    Two (2) GFCI Circuit Breakers 120V@ 20 amps NOTE are considered bonded grounds . One 300 Amp Main Circuit Breaker Five (5) Output Terminal Lugs Figure 8. Output Terminal Panel PAGE 28 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 29 240/120 position. Figure 12. Plastic Face Plate (UVWO Terminals) Figure 10. 240 VAC Twist-Lock Auxiliary Receptacles DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 29...

  • Page 30: Output Terminal Panel Familiarization

    The entire load connected to the UVWO terminal lugs, duplex and auxiliary receptacles must not exceed 110 kw in standby or 100 kw in prime output. Figure 13. Connecting Loads PAGE 30 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)

  • Page 31: Load Application

    . t f . t f . t f voltage by amperage by 1.732. t l u o r f t l o DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 31...

  • Page 32: Generator Outputs

    NEVER change the position of the voltage selector switch while the engine is running. ALWAYS place circuit breaker in the open position before selecting voltage. PAGE 32 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)

  • Page 33: Gauge Reading

    AC Ammeter Change-Over Switch (Figure 19) to the U or W position to read the output on the selected leg. The ammeter and voltmeter NOTE gauges are only active when the UVWO terminals are in use. DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 33...

  • Page 34: Output Terminal Panel Connections

    NOTE switch must be in the 3Ø- 240/139 position and the voltage regulator must be adjusted to 208V. Figure 23. Voltage Regulator Knob (139V/240V) PAGE 34 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)

  • Page 35: Output Terminal Panel Connections

    Figure 32. Voltage Regulator Knob (1Ø-240/120V) Figure 29. Voltage Regulator Knob (139V/240V) DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 35...

  • Page 36: Pre Setup

    ° 5 ° 5 the double fuel tank system. ° 5 ) ° Use #2 diesel fuel . PAGE 36 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 37 The fuel in the trailer will be filtered and sent to the engine. ALWAYS fill trailer fuel tank (Figure 37) first. DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 37...
  • Page 38 (See Figure 39). Notice how the trailer for fuel expansion. filler tube level rises when the internal tank is filled. Figure 41. Fuel Expansion Figure 39. Filling Secondary Internal Fuel Tank PAGE 38 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 39 F - C ° F ° C ° F ° DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 39...

  • Page 40: Pre Setup

    Tighten all hose clamps and check hoses for leaks. If any hose ( fuel or oil ) lines are defective replace them immediately. PAGE 40 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 41 “PREHEAT ” position (Figure 48). In warm weather conditions, pre-heating is not necessary. Skip to step 7. Figure 48. Engine Ignition Switch (Pre-Heat) Figure 45. Main, Aux. and GFCI Circuit Breakers (OFF) DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 41...
  • Page 42 (kg/ cm ) of the engine. Under normal operating conditions the oil pressure is approximately Figure 58. Oil Pressure Gauge Figure 53. Engine Throttle Control PAGE 42 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 43 17. Place the main , GFCI , and aux . circuit breakers in the “ON” position (Figure 61). Figure 61. Main, Aux. and GFCI Circuit Breakers (ON) DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 43...

  • Page 44: Generator Start-Up Procedure (Manual)

    27. Continue operating the generator as outlined in steps 11 22. Place the voltage selector switch thru 19 (pages 42-43). in the desired voltage position (Figure 64). Figure 64. Voltage Selector Switch PAGE 44 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)

  • Page 45: Generator Start-Up Procedure (Auto Mode)

    (page 44) as outlined in the Manual Starting Procedure . 29. Set the engine speed switch (Figure 69) to the “HIGH” position. Figure 69. Engine Speed Switch (High) DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 45...

  • Page 46: Generator Shut-Down Procedure

    DO NOT use the emergency stop switch a as method of shutting down the generator. This switch is ONLY to be used in the event of an emergency. PAGE 46 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)

  • Page 47: Maintenance

    “RED” meaning the element reduced by keeping the tank full with diesel fuel. needs changing. After changing the air element, press the dust indicator button to reset the indicator. DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 47...
  • Page 48 The strainer is incorporated in the feed pump inlet side joint bolt. Clean the strainer with compressed air and rinse it in the fuel oil. PAGE 48 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)

  • Page 49: Maintenance

    Figure 75. Battery Charger & Jacket Water Heater Power Connections DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 49...

  • Page 50: Trailer Brakes Maintenance

    . d i PAGE 50 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)

  • Page 51: Trailer Maintenance

    Flat Spots tire skidding. possible and adjust brakes. CAUTION: ALWAYS wear safety glasses when removing or installing force fitted parts. Failure to comply may result in serious injury. DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 51...

  • Page 52: Trailer Maintenance

    " 4 " 5 " 6 Figure 78. Wheel Lug Nuts Tightening Sequence NEVER use an pneumatic air NOTE gun to tighten wheel lug nuts. PAGE 52 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)

  • Page 53: Trailer Wiring Diagram

    DCA-125SSJU SERIES — TRAILER WIRING DIAGRAM Figure 79. Trailer/Towing Vehicle Wiring Diagram DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 53...

  • Page 54: Generator Wiring Diagram

    DCA-125SSJU SERIES — GENERATOR WIRING DIAGRAM Figure 80. Generator Wiring Diagram PAGE 54 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)

  • Page 55: Engine Wiring Diagram (Ignition Switch)

    DCA-125SSJU SERIES — ENGINE WIRING DIAGRAM (IGNITION SWITCH) Figure 81. Engine Wiring Diagram(Ignition Switch) DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 55...

  • Page 56: Engine Wiring Diagram (W/ Controller)

    DCA-125SSJU SERIES — ENGINE WIRING DIAGRAM (ENGINE CONTROLLER) Figure 82. Engine Wiring Diagram (Engine Controller) PAGE 56 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 57 NOTE PAGE DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 57...

  • Page 58: Engine Troubleshooting

    PAGE 58 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 59 . e l , t e g i t i l y , t l o i s e l z . r e DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 59...

  • Page 60: Generator Troubleshooting

    . r i i f n e r i i t c c r i t i u i f n e r i PAGE 60 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)

  • Page 61: Engine Controller Troubleshooting

    ) s ( c i t k c i t r i c i t k c i DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 61...

  • Page 62: Explanation Of Code In Remarks Column

    NOTE one listed indicates newest (or latest) part available. NOTE The contents of this catalog are subject to change without notice . PAGE 62 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)

  • Page 63: Suggested Spare Parts

    ENCLOSURE CAP CHAIN ASSEMBLY ECU9988NJD CONTROLLER ECU Part number on this Suggested Spare Parts list may supercede/replace the NOTE P/N shown in the text pages of this book. DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 63...

  • Page 64: Nameplate And Decals

    DCA-125SSJU SERIES — NAMEPLATE AND DECALS NAMEPLATE AND DECALS PAGE 64 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 65 DECAL, CAUTION, B15200010 ......2 ....S/N7500508~ C95053000004 DECAL, CAUTION, C90530000 ......1 ....S/N7500508~ 9039209064 DECAL, START CONTACT, S-4468 .....1 ....S/N7500508~ DECAL, FUELING PROCEDURE ......1 DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 65...

  • Page 66: Generator Assembly

    DCA-125SSJU SERIES — GENERATOR ASSY. GENERATOR ASSY. PAGE 66 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 67 LOCK WASHER 031112230 PLAIN WASHER ..........6 .... REPLACES 0041212000 8131310104 COVER, BEARING 8131312204 GASKET, BEARING 8131331003 COVER, END BRACKET 0105050616 HEX. HEAD BOLT ........10 .... REPLACES 0017106012 DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 67...
  • Page 68 DCA-125SSJU SERIES — GENERATOR ASSY. (CONT.) GENERATOR ASSY. (CONT.) PAGE 68 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 69 8131332014 COVER, FAN ........1 ..S/N 7500243~ 0605000063 RUBBER SUSPENSION 00300165000 HEX. NUT 0040016000 LOCK WASHER 020106050 NUT ..........1 ..REPLACES 0600815000 ..............S/N 7500004~ DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 69...

  • Page 70: Control Box Assembly

    DCA-125SSJU SERIES — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 70 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 71 HEX. HEAD BOLT ..........10 ... REPLACES 0016906015 0040506000 TOOTHED WASHER M3223000103 CONTROL PANEL 0601807630 FREQUENCY METER,264250DJDJ9 ....1 ... S/N 7500001 TO 7500842 0601807641 FREQUENCY METER,FCF-6 45-65HZ 240V ..1 ... S/N 7500843~ DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 71...
  • Page 72 DCA-125SSJU SERIES — CONTROL BOX ASSY. (CONT.) CONTROL BOX ASSY. (CONT.) PAGE 72 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 73 CLIP ............2 .... REPLACES 0601824400 ................... S/N 7500508~ 0601823223 RECTIFER ........... 1 .... 30D4 S/N 7500508 TO 7500542 0027104020 MACHINE SCREW ........2 .... S/N 7500508~ M3246700304 WIRE HARNESS, GENERATOR DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 73...

  • Page 74: Engine & Radiator Assembly

    DCA-125SSJU SERIES — ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. PAGE 74 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 75 HEX. HEAD BOLT ....... 4 ....REPLACES 0016908020 020108060 HEX, NUT ........... 4 ....REPLACES 0207008000 M337310003 HOSE, AIR CLEANER 0605515146 HOSE BAND ........1 ....5035 0605515200 HOSE BAND ........1 ....5072 0602022563 ADAPTER DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 75...
  • Page 76 DCA-125SSJU SERIES — ENGINE AND RADIATOR ASSY. (CONT.) ENGINE AND RADIATOR ASSY. (CONT.) PAGE 76 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 77 CONNECTOR, 10WFTXS ....1 ... S/N 7500508~ 0603300285 ROCK UNIT, 10WLN ...... 1 ... S/N 7500508~ 0603306395 HOSE JOINT, 30182810 ....1 ... S/N 7500508~ 0602011491 FAN BELT DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 77...

  • Page 78: Engine Operating Panel Assembly

    DCA-125SSJU SERIES — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. S/N7500001 TO S/N 7500507 S/N 7500508~ PAGE 78 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 79 WIRE HARNESS, ENGINE ......1 .... S/N 7500001 TO 7500262 M3357200012 WIRE HARNESS, ENGINE ......1 .... S/N7500263 TO 7500507 M3359200302 WIRE HARNESS, ENGINE ......1 .... S/N7500508~ DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 79...

  • Page 80: Output Terminal Assembly

    DCA-125SSJU SERIES — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PAGE 80 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 81 MACHINE SCREW ........4 ....REPLACES 0027104015 ................... S/N 7500508~ 0601815194 TERMINAL, 6041GP02 ......1 ....S/N 7500508~ 0021304015 MACHINE SCREW ........2 ....REPL. 0027104015 S/N 7500508~ DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 81...

  • Page 82: Battery Assembly

    DCA-125SSJU SERIES — BATTERY ASSY. BATTERY ASSY. PAGE 82 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 83 LOCK WASHER M3346900004 BATTERY CABLE M3346900104 BATTERY CABLE CABLE ............1 .... MAKE LOCALLY 0017112025 HEX. HEAD BOLT 0040512000 TOOTHED WASHER 0017110020 HEX. HEAD BOLT 0040510000 TOOTHED WASHER DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 83...

  • Page 84: Muffler Assembly

    DCA-125SSJU SERIES — MUFFLER ASSY. MUFFLER ASSY. PAGE 84 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 85 M3333200004 GASKET 014210040 HEX. HEAD BOLT ........4 .... REPLACES 0017110040 M33330400304 COVER M3330400403 BRACKET 011008020 HEX. HEAD BOLT ........4 .... REPLACES 0016908020 0602326061 U-BOLT SET..........1 .... 89547K DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 85...

  • Page 86: Fuel Tank Assembly

    DCA-125SSJU SERIES — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 86 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 87 LEAK-OFF LINE .......... 1 .... RE67050 0191300450 SUCTION HOSE 0191301802 SUCTION HOSE 0191302200 RETURN HOSE 0605515189 HOSE BAND ..........1 .... 91004 0605515109 HOSE BAND ..........5 .... RS8010 0602220911 CLAMP ............1 .... RCT2010 DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 87...

  • Page 88: Enclosure Assembly

    COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. PAGE 88 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 89 MACHINE SCREW ......4 ... REPLACES 0021806015 020106050 HEX. NUT .......... 4 ... REPLACES 0030006000 M9110100204 HINGE M9116100004 WASHER 011008020 HEX. HEAD BOLT ......3 ... REPLACES 0016908020 M9310000004 BLIND PLUG DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 89...
  • Page 90 COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. PAGE 90 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 91 DOOR STOPPER 0027208025 MACHINE SCREW 0845031504 BLIND PLUG ..........8 ..... REPLACES M9310000004 M3453700004 DOOR BRACKET 0016906015 HEX. HEAD BOLT 016908020 HEX. HEAD BOLT 0040508000 TOOTHED WASHER DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 91...

  • Page 92: Rubber Seal Assembly

    DCA-125SSJU SERIES — RUBBER SEAL ASSY. RUBBER SEAL ASSY. PAGE 92 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 93 0228800970 RUBBER SEAL 0228800590 RUBBER SEAL 0228800630 RUBBER SEAL 0228100665 RUBBER SEAL 0228100300 RUBBER SEAL 0228100370 RUBBER SEAL 0228100280 RUBBER SEAL 0228100365 RUBBER SEAL 0228100070 RUBBER SEAL DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 93...

  • Page 94: Terms And Condition Of Sale - Parts

    Freight is at the sender’s expense. All that date will be billed at the revised price. parts must be returned freight prepaid to Multiquip’s designated receiving point. PAGE 94 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)
  • Page 95 NOTE PAGE DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 95...
  • Page 96 800-421-1244 FAX: 310- 537-4259 TECHNICAL ASSISTANCE 800-478-1244 FAX: 310- 631-5032 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MULTIQUIP INC..PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT: 310-537-3700 800-421-1244 800-835-2551...

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