Page 1 PARTS AND OPERATION MANUAL PARTS AND OPERATION MANUAL MQ POWER DCA-40SSI WHISPERWATT GENERATOR PARTS LIST NO. 8051204 FINAL COPY MULTIQUIP INC..PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT: 310-537-3700 800-421-1244...
Page 2: Dca-40Ssi — Parts And Operation Manual— Final Copy (07/10/01)
PAGE 2 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 3 PARTS DEPARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 3...
Page 4: Table Of Contents
Muffler Assembly .............80-81 Specification and part number Fuel Tank Assembly ..........82-83 are subject to change without notice Enclosure Assembly ..........84-87 Rubber Seal Assembly ..........88-89 Name Plate And Decals ...........90-91 PAGE 4 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 5: Parts Ordering Procedures
10+ line items. Toll-free FAX: 800/6-PARTS-7 • 800-672-7877 *DISCOUNTS ARE SUBJECT TO CHANGE* Fax order discount and UPS special programs revised June 1, 1995 DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 5...
Page 6: Rules For Safe Operation
■ Always check the machine for loosened threads or bolts ■ Topping-off to filler port is before starting. dangerous, as it tends to spill fuel. PAGE 6 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 7: Rules For Safe Operation
Make sure power connecting cables are securely connected to the generator’s output terminals, insufficient tightening of the terminal connections may cause damage to the generator and electrical shock. DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 7...
Page 8 ■ When loading the generator on a truck, be sure to use the front and back frame bars as a means to secure the generator during transport. PAGE 8 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 9 ■ DO NOT pour waste, oil, coolant or fuel directly onto the Also know the phone numbers of the nearest ambulance , doctor and fire department . ground, down a drain or into any water source. DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 9...
Page 10 Also check the tire tread wear on both vehicles. ■ DO NOT transport generator with fuel in tank. ■ ALWAYS make sure the trailer is equipped with a "Safety Chain". Figure 1. Generator with Trailer PAGE 10 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 11 3. GVWR- Gross Vehicle Weight Rating (GVWR), is the 16. Application - Indicates which units can be employed maximum number of pounds the trailer can carry, in- on a particular trailer. cluding the fuel cell (empty). DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 11...
Page 12 " 6 " 7 " 4 " 4 " 2 " 3 " 8 " 3 " 8 " 3 " 4 " 6 " 4 " 6 PAGE 12 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 13 " 7 7 - ) " 3 X " " 7 6 - ) " 3 X " " 7 X " " 7 X " " 7 DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 13...
Page 14: Trailer Safety Guidelines
8. Repeat steps 1 through 6 on the remaining brakes. and the trailer being towed or under-adjusted brakes. PAGE 14 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 15: Trailer Safety Guidelines
1 through 6 as referenced in the electric brake adjustments adjusted in the same manner as electric brakes. Brake section. lines should be periodically checked for cracks, kinks, or blockage. Figure 3. Hydraulic Brake Components DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 15...
Page 16 CAUTION: NOTE ALWAYS wear safety glasses when removing Figure 4. Major Suspension Components or installing force fitted parts. Failure to comply may result in serious injury. PAGE 16 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 17 " 2 " 3 " 4 " 5 Figure 5. Wheel Lug Nuts Tightening Sequence " 6 NOTE NEVER use an pneumatic air gun to tighten wheel lug nuts. DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 17...
Page 18 DCA-40SSI —TRAILER-WIRING DIAGRAM NOTE: LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT PAGE 18 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 19 . r i l l u l i o n i l o i t . t c . s t c i r . t c . t s DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 19...
Page 20 . y l . s t n i l l l a t i s n i l l l i f i u l PAGE 20 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 21 DCA-40SSI — GENERATOR DECALS The DCA-40SSI generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the preceding page show the decals as they appear on the machine.
Page 22 DCA-40SSI — GENERATOR DECALS PAGE 22 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 23 . l a r h / i t p . l a r h / . l a r h / e t t l e s DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 23...
Page 24: General Information
±1.5%. The electronic governor option in- Control Box creases frequency variation to ±.25%. The “Control Box” is provided with the following: Main Circuit Breaker 110 amps Over-Current Relay PAGE 24 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 25: Major Components
DCA-40SSI — MAJOR COMPONENTS Figure 6. Major Components DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 25...
Page 26: Dimensions
DCA-40SSI — DIMENSIONS (SIDE AND BACK) Figure 7a. Dimensions PAGE 26 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 27: Dimensions
DCA-40SSI — DIMENSIONS (TOP AND FRONT) Figure 7b. Dimensions DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 27...
Page 28 DCA-40SSI — CONTROL PANEL Figure 8. Control Panel PAGE 28 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 29 Voltmeter Change-Over Switch – This switch allows the AC voltmeter to indicate phase to phase voltage between any two phases of the output terminals or to be switched off. DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 29...
Page 30 DCA-40SSI — ENGINE OPERATING PANEL Figure 9. Engine Operating Panel PAGE 30 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 31 10. Panel light - Normally used in dark places or at night. When activated, panel will luminate. When the generator is not in use, turn the panel light switch to the ‘OFF’ position. DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 31...
Page 32 Generators are NOT grounded just because they are mounted on trailers or other vehicles that are on rubber tires. See page X for further details. PAGE 32 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 33 DCA-40SSI — OUTPUT TERMINAL VOLTAGE SELECTION DCA-40SSI NOTE Legs O and Ground are considered Bonded Grounds. Figure 12. Output Panel Location DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 33...
Page 34: Output Amperage Setup
PAGE 34 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 35: Output Amperage Setup
U or W position (Figure 16) to read the NOTE output on the selected leg. When using plural single phase voltages, make sure to balance the load on each of the single phase legs. DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 35...
Page 36: Output Voltage Setup
50 amps with all three wires plus ground. Figure 19. Voltage Selector Switch 480/277V Three Phase Position Figure 18. Hard Wire Hookup at 240/120V Position Figure 20. Hard Wire Hookup at 480/240V Position PAGE 36 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 37: Output Voltage Setup
Figure 22. Hard Wire Hookup for Three Phase 480V, 440V, or 416V Figure 24. Hard Wire Hookup for Single Phase 277V, 254V, or 240V DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 37...
Page 38 Figure 28. Hard Wire Hookup for Single Phase 139V, 127V, Figure 26. Hard Wire Hookup for Three Phase 240V, 220V, or or 120V 208V PAGE 38 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 39 After hooking up the hard wires to the lugs as shown in Figure 30, 240 volts can be obtained with the voltage regula- tor knob turned to fine tune. Figure 30. Hard Wire Hookup for Single Phase 240 volt DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 39...
Page 40: Installation
8 ft. into the ground. NOTE When connecting the generator to any buildings electrical system ALWAYS consult with a licensed electrician. PAGE 40 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 41: Installation
DCA-40SSI — INSTALLATION Figure 31. Typical Generator Grounding Application DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 41...
Page 42 . t f . t f . t f . t f . t f . t f . t f t l u o r f t l o PAGE 42 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 43 Isuzu Engine Owner's Manual. ° 4 ° 3 ° 0 ° 5 - ° 3 ° 5 ° 5 - ° 5 ° 5 1 - ( ) ° 5 DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 43...
Page 44 NOTE Tighten the mounting bolt and the adjusting bolt. When the antifreeze is mixed with water, the antifreeze mixing ratio must be less than 50%. PAGE 44 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 45 Do not put water directly on the alternator. Entry of water into the alternator leads an electrolyte corrosion causing an alternator failure. Before charging the battery with an external electric source, be sure to disconnect the battery cables. DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 45...
Page 46: Load Application
Three Phase Load When calculating the power requirements for 3-phase power use the following equation: PAGE 46 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 47: Generator Start-Up Procedure
G.F.C.I. circuit breakers (Figure 35) to the “OFF” position prior to starting the engine. Figure 37. Battery Connections Figure 35. Main, GFCI and Load Circuit Breakers DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 47...
Page 48: Generator Start-Up Procedure
Once the engine start to crank, release the key to ‘operation’ (Figure 41). Figure 45. Voltage Adjust Control Knob Figure 41. Starter Switch PAGE 48 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 49 WATER TEMP Figure 48. Coolant Temperature Gauge Figure 51. Ammeter (Load) 17. The generator will run until manually stopped or an abnormal condition occurs. DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 49...
Page 50: Generator Shutdown Procedure
3. Let the engine cool by running it for 3-5 minutes with no load applied. Turn the starter switch key to ‘Stop” position (Figure 54). Figure 54. Off/Manual Auto Switch Remove the load from the UNV terminal strip. PAGE 50 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 51 NOTE PAGE DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 51...
Page 52: Maintenance
If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of power, excessive carbon buildup in the combustion chamber in high fuel consumption. PAGE 52 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 53: Maintenance
Close radiator cap tightly. CAUTION : CAUTION : CAUTION : CAUTION : CAUTION : Allow engine to cool when flushing out radiator. Flushing the radiator while hot will damage radiator. DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 53...
Page 54 ) t s n i l Figure 55. Valve Adjustment NOTE: Take necessary precautions to prevent dust and foreign particles in the pump interior when timing adjustments are made. PAGE 54 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 55: Generator Storage
For storage of the generator for over 30 days, the following is required: Fill the fuel tank completely. Completely drain the oil from the crankcase and refill with fresh oil. DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 55...
Page 56: Engine Wiring Diagram
DCA-40SSI — ENGINE WIRING DIAGRAM PAGE 56 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 57: Engine Wiring Diagram
DCA-40SSI — ENGINE WIRING DIAGRAM DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 57...
Page 58: Generator Wiring Diagram
DCA-40SSI — GENERATOR WIRING DIAGRAM PAGE 58 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 59 NOTE PAGE DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 59...
Page 60: Engine Troubleshooting
. e c r a t r e t . n u g n i c s i e t c i r i . g n PAGE 60 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 61 . e l , t e g i t i l y , t l o i s e l z . r e DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 61...
Page 62 PAGE 62 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 63 NOTE PAGE DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 63...
Page 64: Explanation Of Codes In Remarks Column
+, or %, belong to the same assembly or kit. Note: If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available. PAGE 64 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 65: Suggested Spare Parts
3 ..KEYISUZUF ..... KEY, STARTER SWITCH NOTE Part number on this Suggested Spare Parts list may supercede/replace the P/N shown in the text pages of this book. DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 65...
Page 66 DCA-40SSI --- GENERATOR ASSY. GENERATOR ASSY. PAGE 66 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 67 PLAIN WASHER ......2 ..REPLACES 0041206000 0105091025 HEX. HEAD BOLT ......6 ..REPLACES 0010310025 030210250 LOCK WASHER .......6 ..REPLACES 0042510000 8051332003 COVER, FAN 0605000010 RUBBER SUSPENSION 0030012000 HEX. NUT 0040012000 LOCK WASHER DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 67...
Page 68 DCA-40SSI --- CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 68 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 69 020108060 HEX. NUT ............2 ..REPLACES 0030008000 0027105010 MACHINE SCREW 8051814304 COVER 0017106016 HEX. HEAD BOLT 8081814604 SIDE PANEL 0017106016 HEX. HEAD BOLT 0017100025 HEX. HEAD BOLT DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 69...
Page 70 DCA-40SSI ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. PAGE 70 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 71 ENGINE STOPPER ......1 ..REPLACES 0602210803 0027106016 MACHINE SCREW 3342054104 DRAIN JOINT 0805013704 PACKING, OIL PAN SIDE 0805014204 PACKING 3362054104 JOINT BOLT 3342051104 DRAIN JOINT 0802024004 PACKING DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 71...
Page 72 DCA-40SSI ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. PAGE 72 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 73 0199500950 HOSE 0199500175 HOSE 0193601000 HOSE 06055150013 HOSE BAND 0193900750 BREATHER HOSE 0605515030 HOSE BAND 0193100700 HOSE 0605515007 HOSE BAND 0193800750 HOSE 0605515019 HOSE BAND 3342220604 EARTH CABLE DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 73...
Page 74 DCA-40SSI --- ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PAGE 74 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 75 0017108020 HEX. HEAD BOLT 8055312103 SUPPORT LEG 0017110025 HEX. HEAD BOLT 011208025 HEX. HEAD BOLT ......2 ..REPLACES 0017108025 020108060 HEX. NUT ........2 ..REPLACES 0030008000 DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 75...
Page 76 DCA-40SSI --- ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PAGE 76 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 77 HEX. HEAD BOLT ......2 ..REPLACES 0010012045 031112230 PLAIN WASHER ......4 ..REPLACES 0041212000 0805009804 RUBBER WASHER ......2 ..REPLACES 0805009804 0030012000 HEX. NUT 0601820015 RECTIFIER 0601802133 FUSE, 5A DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 77...
Page 78 DCA-40SSI --- BATTERY ASSY. BATTERY ASSY. PAGE 78 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 79 TERMINAL ASSY. (+) ..... 2 ... NO.9P 0037808000 WING NUT ........2 ... REPLACES 0208008000 0602220311 TERMINAL ASSY. (-) ...... 2 ... NO. 9N 0027808000 WING NUT ........2 ... REPLACES 0208008000 DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 79...
Page 80 DCA-40SSI --- MUFFLER ASSY. MUFFLER ASSY. PAGE 80 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 81 031108160 PLAIN WASHER ......2 ..REPLACES 0041208000 020108060 HEX. NUT ........4 ..REPLACES 0030008000 3342359004 COVER SHEET 011208025 HEX. HEAD BOLT ......4 ..REPLACES 0017108025 DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 81...
Page 82 DCA-40SSI --- FUEL TANK ASSY. FUEL TANK ASSY. PAGE 82 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 83 HEX. NUT ........2 ..REPLACES 0030008000 3805522004 TANK SHEET 0131906000 0191300670 SUCTION HOSE 0191300630 RETURN HOSE 0605515014 HOSE BAND 0845032204 DRAIN JOINT 0150000018 O RING 0802011104 PLUG DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 83...
Page 84 DCA-40SSI --- ENCLOSURE ASSY. ENCLOSURE ASSY. PAGE 84 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 85 PLAIN WASHER ......8 ..REPLACES 0041208000 3345143313 DOOR, REAR FRAME 3805147104 WINDOW PLATE 0021006020 MACHINE SCREW 020106050 HEX. NUT ........6 ..REPLACES 0030006000 0040006000 LOCK WASHER DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 85...
Page 86 DCA-40SSI --- ENCLOSURE ASSY. ENCLOSURE ASSY. PAGE 86 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 87 EMBLEM ......... 2 ..REPLACES 6360510003 0021106020 MACHINE SCREW B3561100003 STRIPE ........... 1 ..REPLACES 3340630103 B3561100103 STRIPE, LEFT SIDE ...... 1 ..REPLACES 3340630303 3340630503 STRIPE, RIGHT SIDE DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 87...
Page 88 DCA-40SSI --- ENCLOSURE ASSY. ENCLOSURE ASSY. PAGE 88 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 89 RUBBER SEAL 3345104404 RUBBER SEAL 3345104514 RUBBER SEAL 3345104614 RUBBER SEAL 3345104714 RUBBER SEAL 3345104804 RUBBER SEAL 3345104904 RUBBER SEAL 0225100395 RUBBER SEAL 0220100395 RUBBER SEAL 0220200750 RUBBER SEAL DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 89...
Page 90 DCA-40SSI --- DECALS DECAL ASSY. PAGE 90 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 91 M9520100404 DECAL; DANGER ..........1 ..M92010040 M9520100503 DECAL; WARNING ..........1 ..M92010050 M9520200003 DECAL; CONNECTION OF OUTPUT CABLE ..1 ..M92020000 M9520200104 DECAL; OVER CURRENT RELAY ......1 ..M92020010 DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 91...
Page 92 ISUZU 4BD1 — CYLINDER HEAD COVER ASSY. CYLINDER HEAD COVER ASSY. PAGE 92 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 93 BOLT ..........18 ..REPLACES 8943674380 5111702672 CYL. HEAD COVER ASSY....1 ..INCL. ITEMS W/& 28& 9117510381 CAP, OIL FILLER 9111791050 WSAHER 9111790300 PACKING, HEAD COVER 5111730160 PACKING, CYL. HEAD 9111750120 DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 93...
Page 94 ISUZU 4BD1 — CYLINDER BLOCK ASSY. CYLINDER BLOCK ASSY. PAGE 94 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 95 DRAIN PIPE CLIP 5117401200 AIR BREATHER ASSY. 9091104080 9091505080 LOCK WASHER 9091645080 PLAIN WASHER 8944338700 BREATHER HOSE 8941625680 CLIP ..........2 ..REPLACES 1097071340 9097130740 OUOE 5097040331 CLIP DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 95...
Page 96 ISUZU 4BD1 — CYLINDER BLOCK ASSY. CYLINDER BLOCK ASSY. PAGE 96 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 97 REMARKS 0500408160 BOLT 9091606080 PLAIN WASHER 8941405811 OIL FILLER ASSY. 1117500120 OIL FILLER CAP 9091104080 9091505080 LOCK WASHER 9099129760 HOSE 9099155531 CLIP 8970233390 VALVE RELIEF ASSY. 5096230350 PACKING DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 97...
Page 98 ISUZU 4BD1 — TIMING GEAR ASSY. TIMING GEAR ASSY. PAGE 98 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 99 PACKING 0500408450 BOLT ............... 6 ..REPLACES 0500408200 1113210790 COVER 8943632690 PACKING 1096253190 SEAL 9113276020 POINTER 0500408250 BOLT 5090000841 BOLT 5113210090 COVER, GEAR CHECK 1112820130 GASKET 0500406140 BOLT DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 99...
Page 100 ISUZU 4BD1 — FLYWHEEL HOUSING ASSY. FLYWHEEL HOUSING ASSY. PAGE 100 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 101 FLYWHEEL HOUSING ASSY. PART NO. PART NAME QTY. REMARKS 8943213303 HOUSING 8943218380 PLUG, PICK UP HOSE 9992023160 DRAIN PLUG 9095714160 PACKING 9910664500 BOLT 0500408250 BOLT 9096510690 PLAIN WASHER DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 101...
Page 102 ISUZU 4BD1 — OIL PAN ASSY. OIL PAN ASSY. PAGE 102 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 103 4-2# 9095714240 PACKING 8943708360 OIL PAN PACKING ..... 1 ..UP TO MAR. 94 8943706660 OIL PAN PACKING ..... 1 ..APR. 94~ 0500408180 BOLT 5117601500 GAUGE ASSY. DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 103...
Page 104 ISUZU 4BD1 — OIL PAN ASSY. OIL PAN ASSY. PAGE 104 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 105 4-2# 9095714240 PACKING 8943708360 OIL PAN PACKING ..... 1 ..UP TO MAR. 94 8943706660 OIL PAN PACKING ..... 1 ..APR. 94~ 0500408180 BOLT 5117601500 GAUGE ASSY. DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 105...
Page 106 ISUZU 4BD1 — CRANKSHAFT. PISTON, FLYWHEEL ASSY. CRANKSHAFT, PISTON, FLYWHEEL ASSY PAGE 106 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 107 FEATHER KEY 9125210430 CRANKSHAFT GEAR 8944493660 PULLEY 5123780020 5095030240 WASHER 9000901570 BALL BEARING 8970461810 FLYWHEEL ASSY......1 ..INCL. ITEMS W/% 9123336070 RING GEAR 5123360030 WASHER 5123340060 BOLT DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 107...
Page 108 ISUZU 4BD1 — CAMSHAFT, IDLE GEAR, ROCKER ASSY. CAMSHAFT, IDLE GEAR, ROCKER ASSY. PAGE 108 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 109 ROCKER ARM SHAFT 9126260050 ROCKER ARM PLUG 5126280120 BRACKET, FRONT 9126281050 BRACKET, INNER 1095803350 SPRING 1090005670 BOLT 9098514300 WASHER 9091800190 SNAP RING 5096230600 O RING PACKING 1094001160 9098514300 PLAIN WASHER DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 109...
Page 110 ISUZU 4BD1 — OIL AND FUEL FILTER ASSY. OIL AND FUEL FILTER ASSY. PAGE 110 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 111 5132190261 SPACER 5090000071 BOLT 9091505100 LOCK WASHER 9091605100 PLAIN WASHER 9132004193 FUEL FILTER ASSY......1 ..... INCL. ITEMS W/& 52#& 5878100500 FUEL FILTER ELEMENT KIT 0501510350 BOLT DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 111...
Page 112 ISUZU 4BD1 — OIL PIPING ASSY. OIL PIPING ASSY. PAGE 112 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 113 QTY. REMARKS 8941753012 OIL PUMP ASSY. 9099211880 PACKING 0501408450 BOLT 5133112561 FILTER PIPE ASSY. 1096234620 PACKING 0500408350 BOLT 0500408320 BOLT 8944284630 OIL INJECTION PIPE ASSY. 9095720100 PACKING 909840220 DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 113...
Page 114 ISUZU 4BD1 — COOLING ASSY. COOLING ASSY. PAGE 114 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 115 5137130351 WATER PIPE 0500408250 BOLT 0501410250 BOLT 0500410400 BOLT 0501410350 BOLT 5112800111 WATER DUCT COVER ASSY. 8943210130 OIL COOLER PACKING 0500408200 BOLT 0500408250 BOLT 0500408450 BOLT 8942059861 BOLT DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 115...
Page 116 ISUZU 4BD1 — INTAKE AND EXHAUST ASSY. INTAKE AND EXHAUST ASSY. PAGE 116 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 117 INTAKE PIPE 5141111970 INTAKE PIPE 0501510300 BOLT 51-1 0500510300 BOLT 5141410360 EXHAUST MANIFOLD 5093020020 STUD, EXHAUST 5141450040 GASKET, EXHAUST 9091104080 9091505080 LOCK WASHER 8942059871 BOLT, L=75 0500408600 BOLT, FIXED DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 117...
Page 118 ISUZU 4BD1 — FUEL INJECTION ASSY. FUEL INJECTION ASSY. PAGE 118 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 119 5154116030 FILTER PIPE ASSY. 9099063141 BOLT 9095714080 PACKING, COMMET 9095720140 PACKING, FUEL PIPE 9099063251 BOLT 9095720140 PACKING 5097091030 CLIP A 49-1 5097091040 CLIP B 49-2 0500406250 CLIP BOLT DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 119...
Page 120 ISUZU 4BD1 — ENGINE FOOT ASSY. ENGINE FOOT ASSY. PAGE 120 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 121 0501408350 BOLT 0501408400 BOLT 0500410000 BOLT 0500410450 BOLT 5090300101 BOLT, L=75 8943717120 COVER, PULLEY 9091105080 9091505080 LOCK WASHER 9091606080 PLAIN WASHER 5136740320 PLATE 0500408400 BOLT 9091647080 PLAIN WASHER DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 121...
Page 122 ISUZU 4BD1 — ENGINE CONTROL ASSY. ENGINE CONTROL ASSY. PAGE 122 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 123 ISUZU 4BD1 — ENGINE CONTROL ASSY. ENGINE CONTROL ASSY. PART NO. PART NAME QTY. REMARKS 5197890040 BRACKET DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 123...
Page 124 ISUZU 4BD1 — INJECTION PUMP ASSY. INJECTION PUMP ASSY. PAGE 124 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 125 GEAR 1156192450 PLATE 9096620070 BOLT 5157810030 COUPLING 8944575170 BOLT 9884105020 5156190480 LOCK WASHER 1113190090 PACKING 5090000841 BOLT 5197510150 BRACKET 0500410250 BOLT 9091105100 9091605100 PLAIN WASHER 9091505100 LOCK WASHER DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 125...
Page 126 ISUZU 4BD1 — ELECTRICAL COMPONENTS ASSY. ELECTRICAL COMPONENTS ASSY. PAGE 126 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 127 GLOW PLUG (24V) 5197320020 CONNECTOR 9825300460 RESISTANCE CONTROLLER 5824500141 OVERHEAT SWITCH, M16 35-1 8970299880 OVERHEAT SWITCH, 3/8 1819000161 STOP ASSY........1 ....INCL. ITEM W/% 1828490430 CABLE ASSY. DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 127...
Page 128 ISUZU 4BD1 — FEED PUMP COMP. ASSY. FEED PUMP COMP. ASSY. PAGE 128 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 129 GUIDE 9813517020 SPRING 9813516020 VALVE 1096230160 O RING 5157590270 BOLT 1156190820 BOLT 1157590010 GASKET 1157590030 ADAPTER 5157590120 JOINT 1096230160 O RING 9813550250 SNAP RING 8941311300 PRIMING PUMP ASSY. DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 129...
Page 130 ISUZU 4BD1 — NOZZLE ASSY. NOZZLE ASSY. PAGE 130 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 131 HOLDER ASSY......4 ....INCL. ITEMS W/# 5153410010 PUSH ROD 9153430130 SPRING 5153450010 ADJ. SCREW 5153320100 9153390560 GASKET 9153390570 WASHER 1153320170 RETAINING NUT 5153390030 GASKET 5153510010 CONNECTOR 1153390090 BOLT` 1153390100 GASKET 9153470030 DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 131...
Page 132 ISUZU 4BD1 — OIL FILTER ASSY. OIL FILTER ASSY. PAGE 132 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 133 5132120681 BODY 9132316020 BOLT 9099410980 SPRING 9132390310 SEAT 9098621170 DRAIN PLUG 9000975270 OVER FLOW VALVE 9099408600 SPRING 8941326650 VALVE PLUG 9099205260 PACKING 9132260110 PLUG 9099205260 PACKING 5132110201 CASE DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 133...
Page 134 ISUZU 4BD1 — FUEL FILTER ASSY. FUEL FILTER ASSY. PAGE 134 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 135 9099208410 O RING 5096230241 O RING 9095720140 PACKING 1132600470 VALVE 9099203260 PACKING 10#% 9098518100 SPRING SEAT 9099409010 ELEMENT SPRING 9132310660 BOLT 9098620680 DRAIN PLUG 9132111071 CASE 9132128040 COVER DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 135...
Page 136 ISUZU 4BD1 — ENGINE ACCESSORIES ENGINE ACCESSORIES PAGE 136 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 137 ISUZU 4BD1 — ENGINE ACCESSORIES ENGINE ACCESSORIES PART NO. PART NAME QTY. REMARKS 8944533000 TACHOMETER DRIVE ASSY. 1 1096234650 PACKING 0500408200 BOLT DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 137...
Page 138: Terms And Condition Of Sale — Parts
RMA. products on the face hereof. A copy of the Return Material Authorization must accompany the return shipment. PAGE 138 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
Page 139 NOTE PAGE DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 139...
Page 140 800/835-2551 or 310/537-3700 FAX: 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 MULTIQUIP INC..PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT: 310-537-3700 800-421-1244 800-835-2551...

MULTIQUIP Power WHISPERWATT DCA-40SSI Parts And Operation Manual

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