Windsor CV24 Operator Instructions Manual
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Summary of Contents for Windsor CV24
- Page 1 Operating instructions (ENG) MODELS: CV24 10125760 CVC24 10125770 Read these instructions before using the machine. 86349370-BE 02/25/13...
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Page 2: Machine Data Label / Overview
The unit also has an accessory wand and hose for cleaning small areas and non-floor surfaces. Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. -
Page 3: Table Of Contents
Table of Contents Machine Data Label / Overview ....2 Deck Lift ....... . 56 Brush Deck &... -
Page 4: How To Use This Manual
This manual contains the following sections: The SAFETY section contains important information regarding hazardous or unsafe practices of the • How to Use This Manual machine. Levels of hazards are identified that could • Safety result in product damage, personal injury, or severe •... -
Page 5: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. This appliance is for dry use only. Use only as described in this manual. - Page 6 MESURES DE SÉCURITÉ IMPORTANTES Lors de l'utilisation d'un appareil à batteries, il est nécessaire de respecter systématiquement des mesures de sécurité de base, comme suit : NOTE DE TOUTES CES MESURES AVANT D'UTILISER CETTE MACHINE. Pour réduire les risques d'incendie, de chocs électriques, ou de blessures : N'utiliser cette machine qu'en intérieur.
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Page 7: Hazard Intensity Level
WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery compartment open during charging. - Page 8 Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des vêtements avec manches lors de l'utilisation de la machine. Utiliser les pièces détachées Windsor homologuées. Les batteries émettent le gaz d'hydrogène. L'explosion ou le feu peut résulter. Étincelles de subsistance et flamme nue loin.
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Page 9: Safety Label Locations
Safety Label Locations These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment, les étiquettes deviennent illisibles, contactez votre représentant autorisé... -
Page 10: Technical Specifications
Technical Specifications ITEM DIMENSION/CAPACITY Nominal power 1224 W Rated Voltage 36 Volts DC Rated Amperage 34 amps Batteries 3 X12 Volt 130 AH @ 20 hr. rate Battery Compartment Dimensions 20-1/2 in. x 13 in. x 10 in. tall (330mm x 521mm x 254mm) Propelling Motor .21 HP (157 W) Cylindrical Brush Motor... - Page 11 ITEM MEASURE Height 51.8 in (1316 mm) Length 44.0 in (1118 mm) Width without deck 24.5 in (622 mm) Width of deck 23.25 in (581 mm) Width with side broom 25.9 in (658 mm) WIDTH LENGTH HEIGHT This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
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Page 12: How This Machine Works
How This Machine Works The function of the operator control system is to control the direction and speed of the machine. The directional The Chariot® iVacuum 24 ATV™ is a battery powered, control system consists of the direction control switch, self-propelled, vacuum intended for commercial use. -
Page 13: Components
Components 1. Accessory Hose 2. Brush Deck 3. Console 4. Control Panel 5. Main Cover 6. Pedal Platform 7. Rear Cover 8. Side Broom 9. Vacuum Bag 86349370 Chariot iVac 24... -
Page 14: Drive Controls
Drive Controls 86349370 Chariot iVac 24... - Page 15 1. Key Switch 2. Emergency Stop/Brake Switch 3. Directional Control / Drive Reset Switch 4. Throttle Pedal 5. Horn Button 6. Steering Wheel 7. Speed Control 8. Battery Discharge Indicator Light 9. Hour Meter 10. Operator Presence Switch 1. KEY SWITCH Controls the power for machine functions.
- Page 16 4. THROTTLE PEDAL Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the machine to travel in the direction selected by the Directional Control Switch. To increase speed, increase pressure on the pedal. To decrease speed, decrease pressure on the pedal.
- Page 17 8. BATTERY DISCHARGE INDICATOR Indicates the charge level of the batteries. The indicator will be illuminated if the batteries have a sufficient charge. A slow, continous flash indicates the batteries require charging. The Battery Lockout function will activate when the batteries are low. Once active, the LED status indicator will begin to flash slowly and the controller will inhibit the side broom, main brushes, and vacuum operation.
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Page 18: Vacuum Controls
Vacuum Controls 1. Function Mode Switch The first two positions are for transport only. See drive controls section. A1 - Light vacuuming This mode is used for light vacuuming. In this mode the machine will propel at fast speed. The ‘floating’ brush deck is in the down position. -
Page 19: Pre-Run Machine Inspection
Pre-run Machine Inspection Emergency Stop Procedures Do a pre-run inspection to find possible problems that 1. Release the throttle pedal by lifting right foot. could cause poor performance or lost time from break- 2. Turn machine power off with key switch by turning down. -
Page 20: Normal Vacuuming
Normal Vacuuming To Begin Vacuuming Plan the vacuuming pattern in advance. The longest track is around the perimeter of the area to be cleaned. For efficient operation, the runs should be the longest When operating the machine around people, pay possible without turning or stopping. -
Page 21: To Stop Vacuuming
To Stop Vacuuming 7. Tilt back panel to retrieve a new clean paper bag from the storage compartment in left side wall of 1. Remove foot from throttle pedal allowing pedal to main cover. return to neutral. 8. Return back panel to operating position. 2. -
Page 22: Service Schedule
Service Schedule BEFORE AFTER EACH MAINTENANCE EACH WORK WORK 50 HRS 100 HRS 200 HRS PERIOD PERIOD Check water level of batteries after charging; add distilled water if necessary Check that the vacuum box lid seal tightly Visually check for damaged or worn tires. Check vacuum hose connections. -
Page 23: Batteries
Batteries 1. Cover Retainer Latch 2. Rear Cover 3. Battery Connector-Machine 4. Batteries 5. Battery Tray 86349370 Chariot iVac 24... - Page 24 Batteries (Wet Cell) The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times.
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Page 25: Battery Maintenance
Battery Maintenance 1. When cleaning the batteries, use a solution of baking soda and water. Do not allow the cleaning When servicing machine, avoid contact with fluid to enter the battery cells, electrolyte will be battery acid. neutralized. 2. Maintain the proper electrolyte level in each battery cell. -
Page 26: Checking Battery Specific Gravity
Checking Battery Specific Gravity Use a hydrometer to check the battery specific gravity. CHECKING GRAVITY a. Hydrometer Battery b. Battery NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the reading may not be accurate. Check the hydrometer readings against this chart. -
Page 27: Charging Batteries
Charging Batteries Use a 36 volt, 20 amp maximum output DC charger which will automatically shut off when the batteries are fully charged. 1. Stop the machine in a clean, well ventilated area When servicing machine, avoid contact with next to the charger. battery acid. -
Page 28: Changing Batteries
Maintenance 5. Replace the battery caps, and leave them in place 7. Disconnect main positive lead and secure cable while charging. terminals away from batteries. 6. Unplug the battery connector from the machine. 8. Loosen both terminals on each jumper cable and remove one at a time. -
Page 29: Battery Charger Programming
Front Battery Charger Programming Switching From Maintenance Free to Wet Cell Batteries NOTE: For machines equipped with optional on- board charger. When replacing batteries, charger Program charger from alternate mode (Red and green programming changes may be required. If replacing LED’s flash) to normal mode (red LED flashes): batteries with same type, (e.g. -
Page 30: Circuit Protection
Circuit Protection Circuit Breakers 3 A Fuse Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected. -
Page 31: Vacuum Diverter Valve Maintenance
Vacuum Diverter Valve Maintenance For maintenance and removal of the vacuum diverter valve follow the steps below. 4. Remove the three (3) screws and washers 1. Remove hoses from diverter valve. retaining the diverter valve assembly to the console. 2. Remove screw and washer (1) on right side of hinge bracket. - Page 32 Brush Deck 1. Debris Tray 2. Brush Deck Door 3. Side Broom 4. Deck Lift Actuator 86349370 Chariot iVac 24...
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Page 33: Brush Removal
Brush Deck Debris Tray Removal The dual cylindrical head is designed to agitate the 1. Release the debris tray spring clip. carpet while vacuuming. The first brush pushes debris 2. Slide the debris tray away from machine. backwards. The second brush, brushing forward picks up debris and throws it into the debris tray. -
Page 34: Remove Brush Deck
Brush Motor Carbon Brush Replacement 1. Scribe alignment mark on motor barrel to motor cap. Remove two bolts. Do not use a pressure washer to clean around the brush motors. Use tap pressure only. 2. Remove end cap from motor. NOTE: Motors contain two wave washers in cap. -
Page 35: To Repair Or Replace Vacuum Motor
To Repair or Replace Vacuum Motor 8. Remove move three (3) screws that secure vacuum motor. Replace motor. 1. Remove four (4) screws from top of control panel. 2. Tip control panel back from console to expose vacuum motor wires. 3. -
Page 36: Drive Motor
Drive Motor Drive Chain Tension The drive chain should deflect about 1/4 inch on either Drive Motor Carbon Brush Replacement side of the loop when the opposite side is tight. To adjust chain tension: 1. Remove bumper. Do not use a pressure washer to clean around the 2. -
Page 37: Inclines
Inclines Drive gear engaged Machine can be driven. When navigating an incline the machine may come to a stop. Turn the machine off. Wait 5 minutes and start the Rotate lever firmly in direction of arrow machine and proceed up the incline. Overheating may occur if you do not wait the full 5 minutes. -
Page 38: Machine Tie-Downs
Preparation for Loading/Unloading Trailer Before loading or unloading machine from trailer, brush deck must be in the up position. When transporting the machine on a trailer or in a truck, in addition to using tie-downs, be sure to block the tires to prevent the machine from rolling. -
Page 39: Troubleshooting
Troubleshooting PROBLEM CAUSE SOLUTION No machine function Console lid is open Close console lid No power to machine Battery disconnected Check all battery cable connections Emergency shut-off activated Reset Battery cables corroded Clean connections Faulty key switch Replace switch Batteries not plugged in Plug batteries in On Board charger plugged in Un-plug and stow cord... - Page 40 Troubleshooting PROBLEM CAUSE SOLUTION Vacuum motor does not run, or Faulty vacuum circuit or switch Check wires & connections runs slowly Worn vacuum motor brushes Replace brushes, check commutator Vacuum circuit breaker tripped Reset circuit breaker Vacuum and brush do not turn on Circuit breaker tripped Reset Full bag or clog in system (bag full light Replace bag, empty debris tray, check...
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Page 41: Battery Discharge Indicator Troubleshooting
Battery Discharge Indicator Troubleshooting The battery indicator flashes when a problem occurs. The table below list solutions for the indicated problems. Number of Problem Solution flashes The battery needs charging, there is a bad connection to If the connections are good, try the battery or dependent on the programming, may charging the battery. - Page 42 86349370 Chariot iVac 24...