Windsor CV24 Operator Instructions Manual

Windsor CV24 Operator Instructions Manual

Chariot 2 ivac 24 atv battery powered, stand-on, wide area vacuum intended for commercial use
Table of Contents

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86349370-BM
09/13/13
Operating instructions (ENG)
Prior to Serial Number (Ref No. 12*)
See Serial number page or call
manufacturer.
Read these instructions before using the machine.
MODELS:
CV24
10125760
CVC24
10125770

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Summary of Contents for Windsor CV24

  • Page 1 Operating instructions (ENG) MODELS: CV24 10125760 CVC24 10125770 Prior to Serial Number (Ref No. 12*) See Serial number page or call manufacturer. Read these instructions before using the machine. 86349370-BM 09/13/13...
  • Page 2: Machine Data Label / Overview

    The unit also has an accessory wand and hose for cleaning small areas and non-floor surfaces. Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product.
  • Page 3: Table Of Contents

    Table of Contents Machine Data Label / Overview ....2 Deck Lift ....... . 56 Brush Deck &...
  • Page 4 Parts PARTS 86349370 Chariot iVac 24...
  • Page 5: Bumper

    Bumper 86349370 Chariot iVac 24...
  • Page 6 Bumper SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86345220 BUMPER, TRIM 86276980 SCREW 5/16-18 X 2 HHCS SS 86010670 WASHER 5/16 FLAT SS 86276070 SCR, 5/16-18 X 3/4 CARRIAGE SS 86270830 NUT 5/16-18 HEX NYLOCK SS 86323950 PAD, TIP 86327510 SCR, KA50X16, PT OHS, WN1412, A2 SS 86339800...
  • Page 7: Back Panel

    Back Panel A TORQUE 50 IN/OZ 86349370 Chariot iVac 24...
  • Page 8 Back Panel SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86345080 BRACKET, VAC BAG, LOWER 86345070 BRACKET, VAC BAG, UPPER 86344800 GASKET, VAC ENCLOSURE 48" 86341040 BAG, VAC-10 PACK 86340640 HOUSING, VAC BAG 86327910 SCR, KA50X25, PT OHS, WN1412, PLTD 86327590 LANYARD, 15.0 W/LOOP &...
  • Page 9: Brush Deck Debris Tray

    Brush Deck Debris Tray NOTE : EXPOSED RAIL ORIENTATION 86349370 Chariot iVac 24...
  • Page 10 Brush Deck Debris Tray SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86014990 SCR, M5X20, SHCS, ISO4762, SS 86342400 GASKET, DEBRIS TRAY, END 86340290 MOUNT, DEBRIS TRAY, 20” 86340850 CLIP, DEBRIS TRAY SPRING 86173350 WASHER, M5, FL, ISO7089, SST 86024750 NUT, M5 HEX NYLOCK, SS 86327510 SCR, KA50X16, PT OHS, WN1412, A2 SS...
  • Page 11: Brush Deck Drive

    Brush Deck Drive A TORQUE 18 IN/LBS 86349370 Chariot iVac 24...
  • Page 12: Brush Deck Drive

    Brush Deck Drive SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86343870 HOUSING ASM, BRUSH DRIVE 86343860 BELT, TWIN 5MM GT2, 15W, 130T 86343850 PULLEY, 32T 5MM GT, 15W 86343840 PULLEY, 18T 5MM GT, 15W 86343830 PULLEY ASM, 22T 5MM GT, 15W 86339570 COVER, DRIVE HOUSING 86224660...
  • Page 13: Brush Deck

    Brush Deck A TORQUE 64 IN/LBS 86349370 Chariot iVac 24...
  • Page 14 Brush Deck SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86356810 ASM, DEBRIS TRAY, 20 86346070 COUPLER, 2 JAW, 35MM 86343160 SCR, M5X40, SHCS, ISO4762, SS 86343200 GASKET, 1/16THKX3/8WX19.50L 86343190 GASKET, 1/16THKX3/8WX2.17L 86343020 PLATE, COUNTERBALANCE 86173350 WASHER, M5, FLAT, ISO7089, SS 86340500 BRUSH, VACUUM 20 86348840...
  • Page 15: Side Broom

    Side Broom A TORQUE 10 FT/LBS 86349370 Chariot iVac 24...
  • Page 16: Side Broom

    Side Broom SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86342160 BRUSH, 9.5 IN, NYLON, BLACK 86341960 PLATE, WEIGHT 86341070 BRACKET, SIDE BROOM MOUNT 86341060 BRACKET, SIDE BROOM PIVOT 86008650 COTTER, 1/4 RING 86328040 PIN, CLEVIS, 1/4 X 2.0 L 86322470 MOTOR, 36VDC, 90 DEG, 1/16 HP 86279140...
  • Page 17: Deck Lift

    Deck Lift A TORQUE 10 FT/LBS 86349370 Chariot iVac 24...
  • Page 18: Deck Lift

    Deck Lift SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86270830 NUT 5/16-18 HEX NYLOCK SS 86010670 WASHER 5/16 FLAT SS 86259420 WASHER, THRUST .51ID X 1 ODBRO 86228990 BEARING,FLNGD,.314ID X.502OD 86340820 LIFTER, DECK 86340920 PLATE, LIFT LINKAGE 86340910 ARM, DECK LIFT 86277130 SP SCREW 5/16-18X1.00 CARRIAGE SS 86005810...
  • Page 19: Brush Deck & Lift Mounting

    Brush Deck & Lift Mounting A TORQUE 10 FT/LBS 86349370 Chariot iVac 24...
  • Page 20 Brush Deck & Lift Mounting SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86277130 SCREW 5/16-18X1.00 CARRIAGE SS 86259420 WASHER, THRUST .51ID X 1 ODBRO 86010670 WASHER 5/16 FLAT SS 86270830 NUT 5/16-18 HEX NYLOCK SS 86228990 BEARING,FLNGD,.314ID X.502OD 86341310 BRKT, BRUSH DECK PIVOT 86276680 SCR, 1/4-20 X 1.5 HHMS SS...
  • Page 21: Vacuum Diverter Valve

    Vacuum Diverter Valve SEE MAINTENANCE SECTION FOR REMOVAL INSTRUCTIONS 11 12 A TORQUE 100 IN-OZ 86349370 Chariot iVac 24...
  • Page 22: Vacuum Diverter Valve

    Vacuum Diverter Valve SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86345660 SOLENOID, 24VDC, 198 OZ FORCE 86344930 PLATE, FLAP LEVER 86344750 HOSE, Ø2.0 VAC X 25 86340750 PLATE, SOLENOID 86340700 LINK, SOLENOID 86370820 DIVERTER VALVE HOUSING ASM OPEN OPEN 86279450 WASHER, #6 X .40 FLAT 86279100 WASHER, #4 INT STAR...
  • Page 23: Console

    Console 86349370 Chariot iVac 24...
  • Page 24 Console SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86346600 SPACER, .320ODX.257IDX.505L NY 86005810 NUT 1/4-20 HEX NYLOCK SS 86346090 GASKET,.85X.85X.125 THICK 86346050 CONSOLE, TRIM 86005630 NUT 3/8-16 HEX NYLOCK THIN SS 86238460 HOOK, STRAP 86341700 BRACKET, SWITCH, NO BAG 86340740 PLATE, BAG INLET RETAINER 86010630...
  • Page 25: Console Mounting

    Console Mounting 86349370 Chariot iVac 24...
  • Page 26 Console Mounting SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86326340 PIN, CLEVIS 5/16 X 4.0, PLTD 86228990 BEARING,FLNGD,.314ID X.502OD 86264940 CABLE TIE, 11.38" UL/CSA 86326320 BRACKET, HINGE UPPER 86327680 SWITCH, INTERLOCK 86270860 NUT, 10-24 U-TYPE SPEED 86277110 SCR, 10-24 X 3/4 PPHMS SS 86328860 NUT, 5/16 PUSH-LOCK, PLTD 86326330...
  • Page 27: Control Panel 1 - From Serial Number (*11)

    Control Panel 1 - From Serial Number (11*) 86349370 Chariot iVac 24...
  • Page 28 SPACER, .14ID X .25OD X .38, NYL 86336110 RELAY, SPST-NO 86336100 CLIP, RELAY 86347250 PCBA, RELAY OMRON ll 86372280 CONTROLLER, CV24 RE 86326390 CONN, 8MM PITCH, 10 POSN 86005710 NUT, 1/4-20 HEX W/STAR 86313900 RELAY, 5A, 24V, 4PDT 86275260 SCR, 4-40 X 1/2 PPHMS 86275550 SCREW 6-32 X 1.25...
  • Page 29: Control Panel 2 - From Serial Number (*11)

    Control Panel 2 - From Serial Number (11*) 86349370 Chariot iVac 24...
  • Page 30 Control Panel 2 - From Serial Number (11*) SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86332510 BOOT, SEAL PUSH BUTTON 11M 86001260 BOOT, CB 3/8-32 UNS (4*) 86348640 LED, BAG FULL INDICATOR 86348960 LED, BATTERY INDICATOR 53217380 HANDHOLD OPERATIONAL CONCEPT 86293930 BODY, SWITCH, BUTTON 86313950...
  • Page 31: Control Panel 1 - Prior To Serial Number (*11)

    Control Panel 1 - Prior To Serial Number (11*) TORQUE 45-55 IN-LBS 86349370 Chariot iVac 24...
  • Page 32 SPACER, .14ID X .25OD X .38, NYL 86336110 RELAY, SPST-NO 86336100 CLIP, RELAY 86347250 PCBA, RELAY OMRON ll 86353600 CONTROLLER, CV24 86326390 CONN, 8MM PITCH, 10 POSN 86005710 NUT, 1/4-20 HEX W/STAR 86313900 RELAY, 5A, 24V, 4PDT 86275260 SCR, 4-40 X 1/2 PPHMS 86274710 SCREW 6-32 X 1.0 PPHMS...
  • Page 33: Control Panel 2 - Prior To Serial Number (*11)

    Control Panel 2 - Prior To Serial Number (11*) 86349370 Chariot iVac 24...
  • Page 34 SWITCH, SPDT 3 POSN MOM, ARROW 86292590 SWITCH, E-STOP 86292780 SWITCH, MICRO 86007170 SWITCH KEY TWO POSITION 98409820 KIT, CV24 ROTARY SWITCH 86255900 STANDOFF, 6-32 X 5/8 HEX NYL 86315470 METER, HOUR ICD 86316160 BREAKER, 18A, 250VAC, 32VDC 86353680 BREAKER, 1.5A CARLING MAGNETIC...
  • Page 35: Decals

    Decals 86349370 Chariot iVac 24...
  • Page 36 86344680 LABEL, RIGHT, iVAC 24 ATV 86344670 LABEL,LEFT, iVAC 24 ATV 86004970 LABEL WINDSOR LOGO DOMED 86358080 LABEL, CONTROL PANEL, CV24 WAS 86344690 86335710 LABEL, BATTERY WIRING 86334860 LABEL, HEPA FILTRATION * SEE SERIAL NUMBER PAGE 86349370 Chariot iVac 24...
  • Page 37: Drive Lower

    Drive Lower NOTE: TERMINAL HARDWARE INSTALLED, 2 LOCATIONS A TORQUE 15/18 FT/LBS B TORQUE 120 IN/LBS C TORQUE 15 FT/LBS D TORQUE 60 IN/LBS E TORQUE 100 IN/OZ AFTER 86349370 Chariot iVac 24...
  • Page 38 Drive Lower SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86326710 KEY, 5 X 5 X 16 86321670 WASHER, WHEEL SPACER 86319810 AXLE, DRIVE WHEEL 86319670 SLEEVE, BEARING 86364010 MOTOR, TRACTION (9*) 86331990 BRUSH SET, SMALL RIDER DRIVE MTR 98408960 BRAKE REPLACEMENT SMALL STAND ON 86342280 SPROCKET, DRIVE 11T...
  • Page 39: Drive Chain

    Drive Chain A TORQUE 78 IN-LBS 86349370 Chariot iVac 24...
  • Page 40: Drive Chain

    Drive Chain SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86005710 NUT, 1/4-20 HEX W/STAR 86005810 NUT, 1/4-20 HEX NYLOCK SS 86006800 SCR, 10-32 X 1/2 PHTR PLT 86010630 WASHER, 1/4 X 5/8 FLAT SS 86010670 WASHER, 5/16 X 3/4 SS 86010780 WASHER, 1/4 SPLIT 86014440...
  • Page 41: Drive Mounting

    Drive Mounting 11 10 86349370 Chariot iVac 24...
  • Page 42 Drive Mounting SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86344620 BRACKET, LINKAGE MOUNT 86319730 BRACKET, LINKAGE MOUNT, LEFT 86331630 BRACKET, ROLLER GUIDE 86010670 WASHER, 5/16 X 3/4 SS 86276690 SCR, 5/16-18 X 1.75 CARR SS 86276070 SCR, 5/16-18 X 3/4 CARRIAGE SS 86270830 NUT, 5/16-18 HEX NYLOCK SS 86344630...
  • Page 43: Frame & Rear Wheels

    Frame & Rear Wheels BOTTOM OF FRAME 86349370 Chariot iVac 24...
  • Page 44 NOTES FROM 86326260 BRACKET, FRAME LEFT 86326250 BRACKET, FRAME RIGHT INCLUDES 86350170 ASM FRAME, CV24 ITEM 8 & 9 86326220 SPACER, FLG .887ID X 1.055D X .345LG 86318030 AXLE, 20MM X 562 MM 86318020 WHEEL, PU 150MM X 40MM 86223470...
  • Page 45: Main Cover

    Main Cover .75" A TORQUE 100 IN-OZ 86349370 Chariot iVac 24...
  • Page 46 Main Cover SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86002400 CLAMP, 2.00 WORM GEAR X .312 86346060 COVER, TRIM CV24 86346100 COVER, TRIM OBC CVC24 86345730 HOSE, Ø1.5", ACCESSORY 86345360 BRACKET, ROLLER 86345200 BRACKET, BRACE 86345120 BRACKET, HOSE SUPPORT 86344440 SPRING,EXT 1.00 ODX8.50L X.08W...
  • Page 47: On Board Charger

    On Board Charger 86349370 Chariot iVac 24...
  • Page 48: On Board Charger

    On Board Charger SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86345140 BRACKET, CHARGER 86340780 ROLLER, HOSE 86340950 SCR, 3/8 X 1.5, LAG, PLTD 86370690 KIT, CHARGER 86276070 SCR, 5/16-18 X 3/4 CARRIAGE SS 86273980 SCREW 10-32 X 3/4 PPHMS S 86259410 WASHER, THRUST .51 ID X1ODX.063 86228990...
  • Page 49: Pedal Platform

    Pedal Platform 86349370 Chariot iVac 24...
  • Page 50 Pedal Platform SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86007110 SWITCH, 25A SPST 125-250V SNAP 86172980 SCR, KA50X10, PT OHS, WN1412, PLTD 86264930 CABLE TIE, 3.5" UL/CS 86326150 BRKT, LINEAR POT 86326140 PIN, DOWEL .25 X 2.75, STEEL 86318010 PEDAL, HEEL 86318000 PEDAL, ACCELERATOR...
  • Page 51: Pedal Platform Mounting

    Pedal Platform Mounting 86349370 Chariot iVac 24...
  • Page 52 Pedal Platform Mounting SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86327510 SCR, KA50 X 16, WN1412 A2 SS 86198440 CLAMP, 1/4 PLASTIC CABLE 86327910 SCR, KA50X25, PT OHS, WN1412, PLTD 86173330 WASHER, M5, FLAT, ISO7093, SS 86349370 Chariot iVac 24...
  • Page 53: Steering

    Steering 86349370 Chariot iVac 24...
  • Page 54 Steering SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86259610 WHEEL STEERING 40 SPLINE HUB 86271610 NUT 5/8-18 HEX NYLOCK THN 86279420 WASHER,.75IDX1.25ODX.125THK NY 86228790 BEARING FLANGE .88ODX.75IDX.75 86378370 ASM, SHAFT, STEERING, CHARIOT 2 86234810 COVER, STEERING WHEEL 86349370 Chariot iVac 24...
  • Page 55: Vacuum

    Vacuum See maintenance section for motor mounting detail. 86349370 Chariot iVac 24...
  • Page 56 Vacuum SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86345290 FILTER, Ø6X9, HEPA/CARBON 86345280 FILTER, Ø6X9, SPUNBOND/CARBON 86345270 FILTER, Ø6X9, SPUNBOND 86345610 SCR, 3/8-16X1/2, THUMB ROSETTE 86340760 MOUNT, POST FILTER 86237440 GASKET, 4.06 X 2.50 X .38 86275890 SCR, 1/4-20 X 5/8 HHCS5 (PLTD) 86010630 WASHER 1/4 ID X 5/8 OD SS 86340710...
  • Page 57: Vacuum Accessories

    Vacuum Accessories 86349370 Chariot iVac 24...
  • Page 58 Vacuum Accessories SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86344870 BRUSH, DUST 69034030 NOZZLE, AKW 86000090 TUBE, 20” EXTENSION 86344700 COVER, CONSOLE 86349130 SCR, 10-32 X 3/4 PHOVALMS SS BLK ZINC 69069540 COMBINATION NOZLE DN32 OPTIONAL 86349370 Chariot iVac 24...
  • Page 59: Accessory Hose - Optional

    Accessory Hose - Optional 86349370 Chariot iVac 24...
  • Page 60 Accessory Hose - Optional SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86349210 HOSE, ASM, 1 1/2, 20 ACCESSORY 86350200 BRACKET, HOSE SUPPORT 86006870 SCREW #10B X 1/2 PHSM BLK 98409580 KIT, 20' ACCESSORY HOSE COMPLETE 86349370 Chariot iVac 24...
  • Page 61: Wand Bracket - Optional

    Wand Bracket - Optional 86349370 Chariot iVac 24...
  • Page 62 Wand Bracket - Optional SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86345300 BRACKET, WAND SUPPORT 86006870 SCREW, #10B X 1/2 PHSM BLK 98409570 KIT, WAND BRKT COMPLETE 86349370 Chariot iVac 24...
  • Page 63: Wiring Battery

    Wiring Battery MAIN WIRING HARNESS 86349370 Chariot iVac 24...
  • Page 64: Wiring Battery

    Wiring Battery SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86329720 BATT, CBL, ASM, JUMPER 86334280 CBL, 6GA 5/16" RING 15" NOT SHOWN 86329710 BATT,CBL,ASM,W/ANDERSON 86334270 CBL, BATT RING W/ANDERSON NOT SHOWN 86228400 BATTERY, 12V, 130AH 86328630 BATTERY, 12V 114A/H AGM NOT SHOWN 86270920 SP NUT, 6-32 HEX NYLOCK SS...
  • Page 65: Wiring Diagram 1 - From Serial Number (*11)

    Wiring Diagram 1 - From Serial Number (11*) 86349370 Chariot iVac 24...
  • Page 66 FROM 86372240 HARNESS, BAG PRESENT 86353960 HARNESS, CV24 OPERATOR PLATFORM 86344450 HARNESS, MAIN ACTUATOR 86353970 HARNESS, CV24 MAIN POT AND BRAKE 86333120 HARNESS, CS20 MAIN CHARGER 86333130 HARNESS, CS20 MAIN TRACTION 86333140 HARNESS, CS20 MAIN VACUUM 86333150 HARNESS, CS20 MAIN BRUSH...
  • Page 67: Wiring Diagram 2 - From Serial Number (*11)

    Wiring Diagram 2 - From Serial Number (11*) SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86357910 HARNESS, PANEL 24” VAC 86352310 HARNESS I-DRIVE GRD 86354380 HARNESS, ROTARY SWITCH 86349370 Chariot iVac 24...
  • Page 68: Drive Controls

    Wiring Diagram 2 - From Serial Number (11*) DESCRIPTION DRIVE CONTROL RELAY BOARD SOL/VAC CONTROL CIRCUIT BREAKER-BRUSH CIRCUIT BREAKER-VACUUM MOTOR CIRCUIT BREAKER-DRIVE CONTROL FUSE-SIDE BROOM G1-G3 BATTERY 12V/70Ah SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAYS VACUUM MOTOR...
  • Page 69: Wiring Diagram 3 - From Serial Number (*11)

    Wiring Diagram 3 - From Serial Number (11*) 86349370 Chariot iVac 24...
  • Page 70 Wiring Diagram 3 - From Serial Number (11*) DESCRIPTION DRIVE CONTROL RELAY BOARD SOL/VAC CONTROL CIRCUIT BREAKER-BRUSH CIRCUIT BREAKER-VACUUM MOTOR CIRCUIT BREAKER-DRIVE CONTROL FUSE-SIDE BROOM G1-G3 BATTERY 12V/70Ah SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAYS VACUUM MOTOR...
  • Page 71: Wiring Diagram 4 - From Serial Number (*11)

    Wiring Diagram 4 - From Serial Number (11*) 86349370 Chariot iVac 24...
  • Page 72 Wiring Diagram 4 - From Serial Number (11*) DESCRIPTION DRIVE CONTROL RELAY BOARD SOL/VAC CONTROL CIRCUIT BREAKER-BRUSH CIRCUIT BREAKER-VACUUM MOTOR CIRCUIT BREAKER-DRIVE CONTROL FUSE-SIDE BROOM G1-G3 BATTERY 12V/70Ah SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAYS VACUUM MOTOR...
  • Page 73: Wiring Diagram 5 - From Serial Number (*11)

    Wiring Diagram 5 - From Serial Number (11*) 86349370 Chariot iVac 24...
  • Page 74 Wiring Diagram 5 - From Serial Number (11*) DESCRIPTION DRIVE CONTROL RELAY BOARD SOL/VAC CONTROL CIRCUIT BREAKER-BRUSH CIRCUIT BREAKER-VACUUM MOTOR CIRCUIT BREAKER-DRIVE CONTROL FUSE-SIDE BROOM G1-G3 BATTERY 12V/70Ah SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAYS VACUUM MOTOR...
  • Page 75: Wiring Diagram 6 - From Serial Number (*11)

    Wiring Diagram 6 - From Serial Number (11*) 86349370 Chariot iVac 24...
  • Page 76 Wiring Diagram 6 - From Serial Number (11*) DESCRIPTION DRIVE CONTROL RELAY BOARD SOL/VAC CONTROL CIRCUIT BREAKER-BRUSH CIRCUIT BREAKER-VACUUM MOTOR CIRCUIT BREAKER-DRIVE CONTROL FUSE-SIDE BROOM G1-G3 BATTERY 12V/70Ah SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAYS VACUUM MOTOR...
  • Page 77: Wiring Diagram 7 - From Serial Number (*11)

    Wiring Diagram 7 - From Serial Number (11*) 86349370 Chariot iVac 24...
  • Page 78 Wiring Diagram 7 - From Serial Number (11*) DESCRIPTION DRIVE CONTROL RELAY BOARD SOL/VAC CONTROL CIRCUIT BREAKER-BRUSH CIRCUIT BREAKER-VACUUM MOTOR CIRCUIT BREAKER-DRIVE CONTROL FUSE-SIDE BROOM G1-G3 BATTERY 12V/70Ah SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAYS VACUUM MOTOR...
  • Page 79: Wiring Diagram 8 - From Serial Number (*11)

    Wiring Diagram 8 - From Serial Number (11*) 86349370 Chariot iVac 24...
  • Page 80 Wiring Diagram 8 - From Serial Number (11*) DESCRIPTION DRIVE CONTROL RELAY BOARD SOL/VAC CONTROL CIRCUIT BREAKER-BRUSH CIRCUIT BREAKER-VACUUM MOTOR CIRCUIT BREAKER-DRIVE CONTROL FUSE-SIDE BROOM G1-G3 BATTERY 12V/70Ah SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAYS VACUUM MOTOR...
  • Page 81: Wiring Diagram 1 - Prior To Serial Number (11*)

    Wiring Diagram 1 - Prior To Serial Number (11*) 86349370 Chariot iVac 24...
  • Page 82 HARNESS, BAG PRESENT 86353960 HARNESS, CV24 OPERATOR PLATFORM (5*) WAS 86326170 86344450 HARNESS, MAIN ACTUATOR 86353970 HARNESS, CV24 MAIN POT AND BRAKE (5*) WAS 86333110 86333120 HARNESS, CS20 MAIN CHARGER 86333130 HARNESS, CS20 MAIN TRACTION 86333140 HARNESS, CS20 MAIN VACUUM...
  • Page 83: Wiring Diagram 2 - Prior To Serial Number (*11)

    Wiring Diagram 2 - Prior To Serial Number (11*) SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86345100 HARNESS, PANEL 24” VAC (4*) 86352310 HARNESS I-DRIVE GRD (4*) 86354800 DIODE, CV24 TVS (3*) 86349370 Chariot iVac 24...
  • Page 84 MICROSWITCH-MID MIRCROSWITCH-LOWER CHARGER BAG PRESENT FULL BAG SWITCH S-UP-SDOWN MICROSWITCH HOURS METER V1-V2-V3-V4-V5-V6-V7-V8-V9-V10-V11 DIODE V-UP & V-DOWN DIODE-MOTOR M4 CV24 TVS DIODE TERMINAL BLOCK TERMINAL BLOCK **X6/X7/X8/X11/X15 DEUTSCH CONNECTOR *X9/X10/X13/X14 PACKARD CONNECTOR FASTON TERMINAL RING TERMINAL BRAKE ELECTOVALVE WATER 86349370 Chariot iVac 24...
  • Page 85: Wiring Diagram 3 - Prior To Serial Number (*11)

    Wiring Diagram 3 - Prior To Serial Number (11*) 86349370 Chariot iVac 24...
  • Page 86 MICROSWITCH-MID MIRCROSWITCH-LOWER CHARGER BAG PRESENT FULL BAG SWITCH S-UP-SDOWN MICROSWITCH HOURS METER V1-V2-V3-V4-V5-V6-V7-V8-V9-V10-V11 DIODE V-UP & V-DOWN DIODE-MOTOR M4 CV24 TVS DIODE TERMINAL BLOCK TERMINAL BLOCK **X6/X7/X8/X11/X15 DEUTSCH CONNECTOR *X9/X10/X13/X14 PACKARD CONNECTOR FASTON TERMINAL RING TERMINAL BRAKE ELECTOVALVE WATER 86349370 Chariot iVac 24...
  • Page 87: Wiring Diagram 4 - Prior To Serial Number (*11)

    Wiring Diagram 4 - Prior To Serial Number (11*) 86349370 Chariot iVac 24...
  • Page 88 MICROSWITCH-MID MIRCROSWITCH-LOWER CHARGER BAG PRESENT FULL BAG SWITCH S-UP-SDOWN MICROSWITCH HOURS METER V1-V2-V3-V4-V5-V6-V7-V8-V9-V10-V11 DIODE V-UP & V-DOWN DIODE-MOTOR M4 CV24 TVS DIODE TERMINAL BLOCK TERMINAL BLOCK **X6/X7/X8/X11/X15 DEUTSCH CONNECTOR *X9/X10/X13/X14 PACKARD CONNECTOR FASTON TERMINAL RING TERMINAL BRAKE ELECTOVALVE WATER 86349370 Chariot iVac 24...
  • Page 89: Wiring Diagram 5 - Prior To Serial Number (*11)

    Wiring Diagram 5 - Prior To Serial Number (11*) SPEED LIMITTING POTENTIOMETER WIPER THROTTLE REFERENZ THROTTLE HIGH REFERENZ 86349370 Chariot iVac 24...
  • Page 90 MICROSWITCH-MID MIRCROSWITCH-LOWER CHARGER BAG PRESENT FULL BAG SWITCH S-UP-SDOWN MICROSWITCH HOURS METER V1-V2-V3-V4-V5-V6-V7-V8-V9-V10-V11 DIODE V-UP & V-DOWN DIODE-MOTOR M4 CV24 TVS DIODE TERMINAL BLOCK TERMINAL BLOCK **X6/X7/X8/X11/X15 DEUTSCH CONNECTOR *X9/X10/X13/X14 PACKARD CONNECTOR FASTON TERMINAL RING TERMINAL BRAKE ELECTOVALVE WATER 86349370 Chariot iVac 24...
  • Page 91: Wiring Diagram 6 - Prior To Serial Number (*11)

    Wiring Diagram 6 - Prior To Serial Number (11*) 86349370 Chariot iVac 24...
  • Page 92 MICROSWITCH-MID MIRCROSWITCH-LOWER CHARGER BAG PRESENT FULL BAG SWITCH S-UP-SDOWN MICROSWITCH HOURS METER V1-V2-V3-V4-V5-V6-V7-V8-V9-V10-V11 DIODE V-UP & V-DOWN DIODE-MOTOR M4 CV24 TVS DIODE TERMINAL BLOCK TERMINAL BLOCK **X6/X7/X8/X11/X15 DEUTSCH CONNECTOR *X9/X10/X13/X14 PACKARD CONNECTOR FASTON TERMINAL RING TERMINAL BRAKE ELECTOVALVE WATER 86349370 Chariot iVac 24...
  • Page 93: Wiring Diagram 7 - Prior To Serial Number (*11)

    Wiring Diagram 7 - Prior To Serial Number (11*) 86349370 Chariot iVac 24...
  • Page 94 MICROSWITCH-MID MIRCROSWITCH-LOWER CHARGER BAG PRESENT FULL BAG SWITCH S-UP-SDOWN MICROSWITCH HOURS METER V1-V2-V3-V4-V5-V6-V7-V8-V9-V10-V11 DIODE V-UP & V-DOWN DIODE-MOTOR M4 CV24 TVS DIODE TERMINAL BLOCK TERMINAL BLOCK **X6/X7/X8/X11/X15 DEUTSCH CONNECTOR *X9/X10/X13/X14 PACKARD CONNECTOR FASTON TERMINAL RING TERMINAL BRAKE ELECTOVALVE WATER 86349370 Chariot iVac 24...
  • Page 95: Wiring Diagram 8 - Prior To Serial Number (*11)

    Wiring Diagram 8 - Prior To Serial Number (11*) 86349370 Chariot iVac 24...
  • Page 96 MICROSWITCH-MID MIRCROSWITCH-LOWER CHARGER BAG PRESENT FULL BAG SWITCH S-UP-SDOWN MICROSWITCH HOURS METER V1-V2-V3-V4-V5-V6-V7-V8-V9-V10-V11 DIODE V-UP & V-DOWN DIODE-MOTOR M4 CV24 TVS DIODE TERMINAL BLOCK TERMINAL BLOCK **X6/X7/X8/X11/X15 DEUTSCH CONNECTOR *X9/X10/X13/X14 PACKARD CONNECTOR FASTON TERMINAL RING TERMINAL BRAKE ELECTOVALVE WATER 86349370 Chariot iVac 24...
  • Page 97: Hose Diagram

    Hose Diagram VACUUM MOTOR 8.634-474.0 8.634-476.0 (5 1/2") POST FILTER 8.634-475.0 (25") VACUUM VALVE 8.634-573.0 MAIN COVER 8.634-031.0 BRUSH DECK 86349370 Chariot iVac 24...
  • Page 98: Suggested Spare Parts

    86344800 GASKET, VAC ENCLOSURE 48" 86341040 BAG, VAC, 10-PACK 86342390 GASKET, DEBRIS TRAY, 20” 86342400 GASKET, DEBRIS TRAY, END 86135310 BRUSH SET, 24/36V VAC, WINDSOR 86001360 BRUSH SET, CCL MOTORS (BRUSH DECK) 86331990 BRUSH SET, 8.631-966.0 DRIVE MTR 86345690 FUSE, 3A - 3AG FAST-ACTING...
  • Page 99: Serial Numbers

    Serial Numbers REF. NO MODEL: SERIAL # 10125760000131, 10125770000137 10125760000163, 10125770000213 10125760000163, 10125770000214 10125760000156, 10125770000188 10125760000198, 10125770000271 10125760000329, 10125770000484 10125760000347, 10125770000536 10125760000357, 10125770000547 10125760000529, 10125770000775 10125760000624, 10125770000894 10125760000624, 10125770000900 10125760000730, 10125770000988 86349370 Chariot iVac 24...

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