Trane CLCH Installation Operation & Maintenance

Quantumclimate changer air handling units

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Installation
Operation
Maintenance
CLCH
QuantumClimate Changer
Air Handling Units
CLCH-SVX05A-GB

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Table of Contents
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Summary of Contents for Trane CLCH

  • Page 1 Installation Operation Maintenance CLCH QuantumClimate Changer Air Handling Units CLCH-SVX05A-GB...
  • Page 2: About This Manual

    The manufacturer CLCH Air Handling Units. They do not assumes no liability for installations or contain the full service procedures servicing undertaken by unqualified necessary for the continued successful personnel.
  • Page 3: Table Of Contents

    Contents 1. Introduction 2. Delivery Check On Arrival/Off-Loading and Movement To The Site 3. Foundations and Erection 4. Assembly and Installation 5. Commissioning Procedure 6. Maintenance 7. Troubleshooting CLCH-SVX05A-GB...
  • Page 4: Introduction

    1. Introduction Please pay particular attention to the instructions on the unit in accordance with the identification label, assembly drawings, and special warnings or advice labels. CLCH-SVX05A-GB...
  • Page 5: And Movement To The Site

    2.1.1. Identification ALL LIFTING POINTS. base frame or shipping pallet. All Trane CLCH units are identified by the 4) The minimum rated lifting capacity sales number and manufacturer's works WARNING (vertical) of each sling and spreader order number given on the unit ID label.
  • Page 6: Delivery Check On Arrival/Off-Loading And Movement To The Site

    (see Figures 4 and 4a). In the case of larger units the use of several forklift trucks may be required. 2.4.1. Roller Movement Units fitted with base frames may be moved on roller trolleys or tubular rollers (see Figure 5). Figure 4 Figure 4A Figure 5 CLCH-SVX05A-GB...
  • Page 7: Foundations And Erection

    (see Figure 7). In the case of strip foundations, concrete or steel supports are permissible, but support is required under breakpoints and every 2 m along the unit base. Figure 7 – Air Handling Unit Steels Foundation CLCH-SVX05A-GB...
  • Page 8 IN DOORS JAMMING AND AIR LEAKS FROM THE CASING. 3.2 Erection To minimize noise transmission, insulation material such as cork slabbing (TICO pads) may be placed between the unit base and the foundation (see Figure Figure 8 – Air Handling Unit Plinth Foundation CLCH-SVX05A-GB...
  • Page 9: Assembly And Installation

    Where applicable, complete the assembly of the unit as follows: Figure 9 Figure Notes: 1. Part 1 2.Part 2 3. Break Point 4. Bolts “A” 5. Fixed bolts 6. 52 mm diameter holes 7. 8 x M6 bolts (2 per join) CLCH-SVX05A-GB...
  • Page 10 If you require further assistance or have any questions please contact your local Trane sales office. 4.3 Assembly of Flatpacked Units The unit is fully assembled in the factory on a flat and level surface.
  • Page 11: Drain Pan

    1. Cooling coil, humidifier, or chilled battery. 2. Vented drainage stack 3. Fall 4. Air break 5. Swept connection 6. Trap with water seal (with filling cap) 7. Open tun dish or floor gully/channel 8. Trap with water seal CLCH-SVX05A-GB...
  • Page 12 (3.2 mm wall thickness). A copper elbow and 35 mm diameter discharge pipe is available as an option (1.2 mm wall thickness). Drip pans (see Figure 15) are not designed to be walked on. Figure 15 – Drip Pans CLCH-SVX05A-GB...
  • Page 13 Failure to do so may result in coil damage. Figure 16 – Fluid Pipework Figure Notes: 1. Gate Valve 2. Automatic or Manual Drain and Vent 3. Automatic Three-Way Valve 4. Main Supply Water 5. Main Return Water CLCH-SVX05A-GB...
  • Page 14: Electrical Connections

    Please see the section on commissioning If you have any queries, please contact CORRECT TRAPPING IS VERY your local Trane sales office. procedures for additional information. IMPORTANT 4.8.1. Duct Connections To reduce noise transmission, the fitting IMPORTANT. FAILURE TO PROPERLY...
  • Page 15: Commissioning Procedure

    Procedure 5.1 Preparations 5.2 Fan/Motor 5.3 Anti-Vibration Mount Brackets Initially the complete CLCH unit and all Check that the fan revolves freely by components should be thoroughly turning the impeller manually. For transport, the fan/motor base anti- cleaned and all dust and other deposits...
  • Page 16: Electric Heaters

    The pipework of the coils zeroed to the right values (clean/dirty should be arranged to facilitate easy pressure drops). removal of the coil for any required maintenance purposes. Over time, the liquid in the pressure- testing device will fade. CLCH-SVX05A-GB...
  • Page 17: Test Run

    5.15 Test Run The adjustment of variable belt-drive if any, is required. The Trane warranty Following the completion of all pulleys is carried out with the system at specifically excludes liability for...
  • Page 18: Maintenance

    Fenner Belts that are split or have frayed edges Belt Tension Indicator. or any other signs of damage must be replaced. Rubber shred on the fan section floor is a sign of abnormal wear. CLCH-SVX05A-GB...
  • Page 19 In the event of the belt adjustment being too slack, undue wear and Figure 20 Notes: 1. 1/2 Centres slippage may result. 2. Force 3. 16 mm deflection / 1 m of centre distance 4. Centre Distance Figure 20 CLCH-SVX05A-GB...
  • Page 20: Belt Replacement

    Approximate Mass (kg) 11.1 Fenner is a registered trademark of J H Fenner & Co Ltd. Taper Lock and P B (Precision Built) are registered trademarks of F P T Group. Reproduced with permission of F P T Group. CLCH-SVX05A-GB...
  • Page 21 Trane cannot be responsible for the proper cleaning of If required, soft cleaning brushes may be used ensuring that the heat exchanger evaporative humidifiers.
  • Page 22 6. Maintenance 6.16 Maintenance Plan for Air Handling Units The following table (see Table 4) gives recommended maintenance intervals for the CLCH unit. Intervals are based upon normal running conditions, in a moderate climate, and assuming 24-hour running. Units operating outside these guidelines may require shorter or longer maintenance intervals.
  • Page 23: Troubleshooting

    Blocked with dirt. Change at advised dirty condition. Air velocity too high. Check unit running conditions. Filters wrong size. Replace with filter sizes as supplied from Trane. Damper seizing Blade bent. Repair or replace blade. Spindle or mechanism loose. Tighten lever fixings.
  • Page 24: Clch-Svx05A-Gb

    Only qualified technicians should perform the installation and servicing of equipment referred to in this publication. Société Trane – Société Anonyme au capital de 61 005 000 Euros – Siège Social: 1 rue des Amériques – 88190 For more information contact Golbey –...

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