Quadra-Fire VOYA-GRAND-MBK Owner's Manual
Quadra-Fire VOYA-GRAND-MBK Owner's Manual

Quadra-Fire VOYA-GRAND-MBK Owner's Manual

Voyageur grand wood insert automatic combustion control (acc)
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Important operating
a n d m a i n t e n a n c e
instructions included.
If the information in these instruc-
tions is not followed exactly, a
fire may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of
this or any other appliance.
• Do not overfire - If heater or chimney con-
nector glows, you are overfiring. Overfiring
will void your warranty.
• Comply with all minimum clearances to
combustibles as specified. Failure to
comply may cause house fire.
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may overfire and generate
poisonous gases (i.e. carbon monoxide).
Installation and service of this appliance should
be performed by qualified personnel. Hearth &
Home Technologies recommends NFI certified
professionals, or technicians supervised by an NFI
certified professional.
May 23, 2013
VOYAGEUR GRAND WOOD INSERT
Automatic Combustion Control (ACC)
OWNER'S MANUAL

Installation and Operation

VOYA-GRAND-MBK
VOYA-GRAND-PMH
DO NOT DISCARD THIS MANUAL
• Read, understand and
follow these instructions
for safe installation and
operation.
WARNING
Model:
CAUTION
• Leave this manual with
party responsible for
use and operation.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fireplace.
• Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
flammable materials.
• Keep clothing, furniture, draperies and other
flammable materials away.
To obtain a French translation of this manual, please
contact your dealer or visit www.quadrafire.com
Pour obtenir une traduction française de ce manuel, s'il
vous plaît contacter votre revendeur ou visitez www.
quadrafire.com
7075-166C
R
WARNING
HOT SURFACES!
Glass and other surfaces are
hot during operation AND
cool down.
NOTE
Page 1

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Summary of Contents for Quadra-Fire VOYA-GRAND-MBK

  • Page 1: Installation And Operation

    VOYAGEUR GRAND WOOD INSERT Automatic Combustion Control (ACC) OWNER’S MANUAL Installation and Operation Model: VOYA-GRAND-MBK VOYA-GRAND-PMH CAUTION DO NOT DISCARD THIS MANUAL • • Read, understand and • Leave this manual with Important operating follow these instructions party responsible for a n d m a i n t e n a n c e for safe installation and use and operation.
  • Page 2: Congratulations

    Hearth & Home Technologies welcomes you to our tradition of our stoves, inserts and fireplaces. And yet we are old- of excellence! In choosing a Quadra-Fire appliance, you fashioned when it comes to craftsmanship. Each unit is have our assurance of commitment to quality, durability, and meticulously fabricated and gold and nickel surfaces are performance.
  • Page 3: Table Of Contents

    VOYAGEUR GRAND Wood Insert Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided may result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
  • Page 4: Warranty Policy

    VOYAGEUR GRAND Wood Insert Hearth & Home Technologies Inc. LIMITED LIFETIME WARRANTY Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer. WARRANTY COVERAGE: HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance...
  • Page 5 VOYAGEUR GRAND Wood Insert WARRANTY CONDITIONS: • This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites. • This warranty is only valid while the HHT appliance remains at the site of original installation. •...
  • Page 6: Section 1: Listing And Code Approvals

    NOTE: Hearth & Home Technologies, manufacturer of this appliance, reserves the right to alter its products, their specifications and/or price without notice. Quadra-Fire is a registered trademark of Hearth & Home Technologies. May 23, 2013 Page 6...
  • Page 7: Section 2: Operating Instructions

    VOYAGEUR GRAND Wood Insert User Guide Operating Instructions WARNING HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch glass •...
  • Page 8: Fire Safety

    VOYAGEUR GRAND Wood Insert B. Fire Safety Hearth & Home Technologies WILL NOT warranty appli- ances that exhibit evidence of over-firing. Evidence of To provide reasonable fire safety, the following should be over-firing includes, but is not limited to: given serious consideration: •...
  • Page 9: Burning Process

    • The flames must be maintained and not allowed to go out In order to improve the situation, we at Quadra-Fire have ensure the cleanest possible fire. developed cleaner-burning wood appliances that surpass •...
  • Page 10: Automatic Combustion Control (Acc)

    VOYAGEUR GRAND Wood Insert I. Burn Rates and Operating Efficiency G. Automatic Combustion Control (ACC) Typically, when you build a fire, you open the air controls fully For maximum operating efficiency and monitor the fire to prevent it from going into an overfire 1.
  • Page 11: Correct Baffle & Blanket Placement

    VOYAGEUR GRAND Wood Insert J. Correct Baffle & Blanket Placement INCORRECT POSITIONS WARNING Fire Risk Improper baffle placement may cause: • Overheating of firebox • Overheating the chimney Baffle must be placed properly (see instructions) Replace baffle if damaged or missing. NOTE: A missing, damaged or improperly positioned baffle Ceramic Blanket and Baffle Board are NOT is dangerous and may cause damage and poor efficiency.
  • Page 12: Building A Fire

    VOYAGEUR GRAND Wood Insert K. Building A Fire L. Fuel Reloading Instructions WARNING 1. This appliance has a large door with an exceptional view of the fire. Fire Risk. • Opens to about 90 degrees and has a built-in stop. Keep combustible materials, gasoline and other flammable vapors and liquids •...
  • Page 13: Wood Fuel & Storage

    VOYAGEUR GRAND Wood Insert M. Wood Fuel Moisture The majority of the problems appliance owners experience are caused by trying to burn wet, unseasoned wood. WARNING • Wet, unseasoned wood requires energy to evaporate the Fire Risk. water instead of heating your home, and •...
  • Page 14: Blower Control Box Snap Disc Operations

    VOYAGEUR GRAND Wood Insert N. Blower Control Box & Snap Disc Operating Instructions 1. The blower will turn on/off automatically when set to AUTO. Figure 14.1. 2. When set to MANUAL, the fan will turn on/off only when you turn it on or off. This setting over-rides the internal snap disc.
  • Page 15: Clear Space

    VOYAGEUR GRAND Wood Insert R. Opacity (Smoke) P. Clear Space Opacity is the measure of how cleanly your appliance is • Do NOT place combustible objects within 4 ft (1.2 m) of burning. the front of fireplace. Figure 15.1. Opacity is measured in percent: •...
  • Page 16: Quick Start Guide

    VOYAGEUR GRAND Wood Insert S. Quick Start Guide Note: These are generic drawings and may not represent your specific model. 10 Pieces of Newspaper, 10-20 Pieces of Dry Kindling FIRST FIRE ITEMS NEEDED: and a Few Pieces of Dry Split Wood. LOAD WOOD ADD NEWSPAPER OPEN AIR CONTROLS BURN HIGH RATE Upper...
  • Page 17: Section 3: Maintenance And Service

    VOYAGEUR GRAND Wood Insert Maintenance and Service Creosote - Formation and Need for Removal A. Disposal of Ashes • When wood is burned slowly, it produces tar and other • Frequency: When ash reaches the top of the brick organic vapors, which combine with expelled moisture covers (should not spill over covers).
  • Page 18: Glass Cleaning

    VOYAGEUR GRAND Wood Insert E. Glass Cleaning F. Inspect Firebrick & Replacement Instructions • Frequency: As desired • Frequency: After each ash removal • By: Homeowner • By: Homeowner • Clean glass with a non-abrasive glass cleaner. Abrasive cleaners may scratch and cause glass to crack. Replace the firebrick if they become crumbly and/or if •...
  • Page 19: Quick Reference Maintenance Guide

    VOYAGEUR GRAND Wood Insert G. Quick Reference Maintenance Guide Start the first inspection after the first 2 months of use, or if performance changes, and adjust your schedule CAUTION! Allow the appliance to completely cool accordingly. Maintenance is required for safe operation down before performing any cleaning or maintenance.
  • Page 20: Section 4: Troubleshooting Guide

    VOYAGEUR GRAND Wood Insert Troubleshooting Guide With proper installation, operation, and maintenance your woodstove will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist you or a qualified service person in the diagnosis of a problem and the corrective action to be taken.
  • Page 21: Section 5: Service Parts Replacement

    • Inspect the gasket to ensure it is undamaged. Blower • Do NOT strike, slam or scratch glass. • Do NOT operate appliance with glass & door assembly removed. • Do NOT operate with glass cracked, broken or Black White scratched. Quadra-Fire appliances are equipped with ceramic super heat-resistant glass, which can only be broken by impact or White Snap Disc misuse. Power Cord Black Black White B. Snap Disc Replacement 1.
  • Page 22: Blower Replacement

    VOYAGEUR GRAND Wood Insert D. Blower Replacement CAUTION 1. The grille on the blower access assembly is hinged. Shock Risk. Swing the grille downward to expose the 2 screws. • Do NOT remove grounding prong from plug. Figure 22.1. • Plug directly into properly grounded 3 prong 2.
  • Page 23: Door Handle Assembly

    VOYAGEUR GRAND Wood Insert F. Baffle & Ceramic Blanket Removal E. Door Handle Assembly 1. Install washer on door handle shaft. 1. Remove all ash from the firebox, and extinguish all hot embers before disposal into a metal container. 2. Slide door handle through door. 2.
  • Page 24: Tube Channel Assembly Replacement

    VOYAGEUR GRAND Wood Insert G. Tube Channel Assembly Replacement Removing Tube Channel Assembly Bend Back Tabs 1. Remove the 3 right side bricks. 2. Remove the baffle protection channel by bending back the tabs Baffle Protection Channel using needle nose pliers located at the right and left side of the protection cover.
  • Page 25: Installer's Guide

    • During a low burn, the chimney draft (static pressure) should be approximately -.04 inch water column (W.C.) Quadra-Fire wood inserts are designed for factory-built non- • During a high burn the chimney draft should be approximately combustible fireplaces that have been installed in accor- -.10 inch (W.C.)
  • Page 26: Negative Pressure

    VOYAGEUR GRAND Wood Insert C. Negative Pressure WARNING Asphyxiation Risk. • Negative pressure can cause spillage of com- bustion fumes, soot and carbon monoxide. • Appliance needs to draft properly for safety. Negative pressure results from the imbalance of air available for the appliance to operate properly.
  • Page 27: Locating Your Appliance And Chimney

    VOYAGEUR GRAND Wood Insert D. Locating Your Stove & Chimney • Consider the appliance location in order to avoid floor and ceiling attic joists and rafters. Location of the appliance and chimney will affect perfor- mance. As shown in Figure 27.1 the chimney should: •...
  • Page 28: Rule

    VOYAGEUR GRAND Wood Insert F. 2-10-3 Rule These are safety requirements and are not meant to assure proper flue draft. This appliance is made with a 6 inch (152mm) diameter chimney connector as the flue collar on the unit. • Changing the diameter of the chimney can affect draft and cause poor performance.
  • Page 29: Tools And Supplies Needed

    VOYAGEUR GRAND Wood Insert G. Tools And Supplies Needed Pre-Burn Check List Before beginning the installation be sure the following tools and building supplies are available: Place the appliance in a location near the final 7/16 Socket Framing materia installation area and follow the procedures below: Reciprocating saw High temp caulking material l Open the appliance and remove all the parts and...
  • Page 30: Section 7: Dimensions And Clearances

    VOYAGEUR GRAND Wood Insert Dimensions and Clearances NOTE: Flue Collar size is 6 inch (152mm) diameter (ID) A. Appliance Dimensions 32 5/8 (829mm) 23 3/4 (602mm) 17 15/16 456 mm 5 (127mm) Figure 30.1 Top View Figure 30.2 Front View with Cast Surround Overall Sizes Metal Surround w/Cast Trim-STD 42.5 in.
  • Page 31: Clearances To Combustibles (Ul And Ulc)

    VOYAGEUR GRAND Wood Insert B. Clearances to Combustibles, United States and Canada (UL and ULC) TOP TRIM (3/4” max depth) 22 1/2 32 5/8 (572mm) (829mm) (1092 mm) HEARTH EXTENSION (MINIMUM EMBER PROTECTION) USA 38 1/4 CANADA 46 1/4 (1175mm) MANTEL (12”...
  • Page 32 VOYAGEUR GRAND Wood Insert B. Clearances to Combustibles, United States and Canada (UL and ULC) (cont.) NOTE: Keep Ashlip Clear of Ashes 0 to 5 inches from bottom of unit, thermal protec- Figure 32.2 tion required. R value of 2.38. 5 inches or more from bottom of unit, ember protection only required...
  • Page 33: Alternate Floor Protection Calculation

    VOYAGEUR GRAND Wood Insert C. Calculating Alternate Floor Protection Material Thermal Conductivity: k value The k value indicates the amount of heat (in BTU’s) that will flow in 1 hour through 1 square foot of a uniform mate- rial 1 inch thick for each degree (F) of temperature differ- ence from one side of the material to the other.
  • Page 34: Section 8: Chimney Systems

    VOYAGEUR GRAND Wood Insert Chimney Systems D. Masonry Chimney A. Venting Systems Chimney Connector: • Must meet minimum standards of NFPA 211. • Must have at least 5/8 inch (16mm) fireclay lining joined It is also known as flue pipe or stove pipe. It must be with refractory cement.
  • Page 35: Masonry Chimney

    VOYAGEUR GRAND Wood Insert Masonry Chimney (Cont’d) NOTE: In Canada, this fireplace insert must be installed with a continuous chimney liner of a 6 inch (152mm) diam- This insert conforms with the UL 1482 and ULC S628 eter extending from the fireplace insert to the the top of the (Canada) in all respects, and is approved to UL &...
  • Page 36: Metal Heat Circulating Chimney

    VOYAGEUR GRAND Wood Insert Inches Millimeters E. Metal Heat Circulating Masonry Minimum Width of Cavity Opening - Front 32-7/8* This insert conforms with the safety standard UL-1482 and Minimum Width of Cavity Opening - Rear ULC S628 (Canada) in all respects and is approved to UL & Minimum Height ULC safety standards for installation and use within a fire- Minimum Depth from Front to Rear...
  • Page 37: Securing Chimney Components

    VOYAGEUR GRAND Wood Insert I. Factory-Built Sold Fuel Fireplace G. Securing Chimney Components All joints should be secured with 3 sheet metal screws or A permit may be required for installations, final approval is rivets per pipe manufacturers instructions. The sections must contingent of the authority having local jurisdiction.
  • Page 38: Ovalizing Round Stainless Steel Liners

    • Lose protection to combustible surfaces from the K. Chimney Height / Rise and Run liner in case of fire. To be sure that your Quadra-Fire insert burns properly, the • Poor performance and start-ups. chimney draft (static pressure) should be approximately -0.10 •...
  • Page 39: Section 9: Appliance Set-Up

    VOYAGEUR GRAND Wood Insert Appliance Set-up Remove the zip tie to the lower WARNING access cover. It is to prevent the Fire Risk. cover opening during shipping. Asphyxiation Risk. Do not draw outside combustion air from: A. Outside Air Kit Installation •...
  • Page 40: Optional Elbow Flue Adapter Installation

    Simpson Durvent Pipe Distributor or from your local seal is questionable use stove mastic Figure 40.2. Quadra-Fire dealer, Part Number DV-6DLR-E15ADSS. 2. Attach gasket to bottom side of flue collar with a thin coat Figure 40.1 shows a vertical installation and also how to of silicone.
  • Page 41: Securing Appliance To Stove Pipe/Liner

    VOYAGEUR GRAND Wood Insert E. Securing Appliance to Stove Pipe/Liner F. Standard Surround & Trim Kit Installation Standard Size: 43 in. W x 31 in. H 1. Once you have the appliance in place and secured, Large Size: 51 in. W x 34 in. H remove the tube channel assembly, baffle board and 1.
  • Page 42: Standard Surround & Cast Trim

    VOYAGEUR GRAND Wood Insert G. Standard Surround & Cast Trim Kit 7. Place the cast footers under the metal sides aligning the top Standard Size: 42-1/2 in. W x 30 in. H and bottom holes in the cast footers and metal sides. Large Size: 48 in.
  • Page 43: All Cast Surround

    VOYAGEUR GRAND Wood Insert H. All Cast Surround Kit I. Blower Cord Installation on Left Side Size: 40 in. W x 30 in. H The blower cord is shipped to be installed on the right side Included in Surround Kit: (2) side pieces, left and right; (1) of the appliance.
  • Page 44 VOYAGEUR GRAND Wood Insert Green Grounding Wire Remove Screw Figure 44.4 6. Remove the screw that is holding the ground lug Figure 44.1 to the control plate. 4. Remove the 2 screws at the top of the control plate. Push the bottom of the control plate to the inside of the appliance and partially remove the control plate assembly.
  • Page 45 VOYAGEUR GRAND Wood Insert White Wire Black Wire Green Grounding Fiber Wire Wrapped Wire Figure 45.1 Figure 45.4 8. The power cord is now disconnected from the blower 11. Connect the white wire on the power cord into the control plate. Pull the cord out through the right side fiber wrapped wire on the wire harness.
  • Page 46: Section 10: Moble Home Installation

    VOYAGEUR GRAND Wood Insert Mobile Home Installation An outside air inlet must be provided for combustion and must remain clear of leaves, debris, ice and/or snow. It Spark Arestor Cap must be unrestricted while unit is in use to prevent room air starvation which can cause smoke spillage and an inability to maintain a fire.
  • Page 47: Section 11: Reference Materials Exploded Drawings

    VOYAGEUR - Grand Service Parts Beginning Manufacturing Date: Oct 2012 Cast Iron Wood Insert - Large Ending Manufacturing Date: Active VOYA-GRAND-MBK, VOYA-GRAND-PMH Part number list on following page. 04/13 Page 47 7075-166C May 23, 2013...
  • Page 48: Service Parts & Accessories

    VOYAGEUR - Grand Service Parts Beginning Manufacturing Date: Oct 2012 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement Stocked parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. at Depot ITEM DESCRIPTION...
  • Page 49 VOYAGEUR - Grand Service Parts Beginning Manufacturing Date: Oct 2012 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement Stocked parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. at Depot ITEM DESCRIPTION...
  • Page 50 VOYAGEUR - Grand Service Parts Beginning Manufacturing Date: Oct 2012 Ending Manufacturing Date: Active #14 Access Assembly 14.1 14.2 14.3 14.6 14.5 14.4 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement Stocked parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
  • Page 51 VOYAGEUR - Grand Service Parts Beginning Manufacturing Date: Oct 2012 Ending Manufacturing Date: Active 17.2 #17 Control Asembly 17.1 17.3 17.4 17.5 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement Stocked parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
  • Page 52 VOYAGEUR - Grand Service Parts Beginning Manufacturing Date: Oct 2012 Ending Manufacturing Date: Active #25 & 26 Surround 25.3 26.3 Assemblies 25.2 26.2 25.1 26.1 25.4 26.4 25.5 26.5 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your Stocked appliance please provide model number and serial number.
  • Page 53: Service Maintenance Log

    VOYAGEUR GRAND Wood Insert C. Service And Maintenance Log Date of Service Performed By Description of Service Page 53 7075-166C May 23, 2013...
  • Page 54 VOYAGEUR GRAND Wood Insert C. Service And Maintenance Log Date of Service Performed By Description of Service May 23, 2013 Page 54 7075-166C...
  • Page 55: Homeowners Notes

    VOYAGEUR GRAND Wood Insert D. Homeowner’s Notes Page 55 7075-166C May 23, 2013...
  • Page 56: Contact Information

    Hearth & Home Technologies 1445 North Highway Colville, WA 99114 Division of HNI INDUSTRIES Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer, log onto www.quadrafire.com CAUTION DO NOT DISCARD THIS MANUAL • Read, understand and...

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