Quadra-Fire VOYAGEUR-MBK Installation Manual
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Also See for VOYAGEUR-MBK:
- Owner's manual (56 pages) ,
- Installation manual (32 pages) ,
- Installation manual (32 pages)
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INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
VOYAGEUR WOOD INSERT
Automatic Combustion Control (ACC)
Model(s):
VOYAGEUR-MBK
VOYAGEUR-PMH
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may overfire and generate
poisonous gases (i.e. carbon monoxide).
Installation and service of this appliance should
be performed by qualified personnel. Hearth &
Home Technologies recommends NFI certified
professionals, or technicians supervised by an
NFI certified professional.
1
Installation Manual
Installation & Appliance Set-Up
NOTICE: DO NOT DISCARD THIS MANUAL
If the information in these instruc-
tions is not followed exactly, a
fire may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of
this or any other appliance.
• Do not overfire - If heater or chimney con-
nector glows, you are overfiring. Overfiring
will void your warranty.
• Comply with all minimum clearances to
combustibles as specified. Failure to
comply may cause house fire.
Hot glass will cause burns.
•
Do not touch glass until it is cooled
•
NEVER allow children to touch glass
•
Keep children away
•
CAREFULLY SUPERVISE children in same room as
fireplace.
•
Alert children and adults to hazards of high temperatures
•
High temperatures may ignite clothing or other
flammable materials.
•
Keep clothing, furniture, draperies and other flammable
materials away.
To obtain a French translation of this manual, please contact
your dealer or visit www.quadrafire.com
Pour obtenir une traduction française de ce manuel, s'il vous
plaît contacter votre revendeur ou visitez www.quadrafire.com
7063-513
WARNING
WARNING
HOT SURFACES!
Glass and other surfaces are hot
during operation AND cool down.
NOTE
March 17, 2014
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Table of Contents
Related Manuals for Quadra-Fire VOYAGEUR-MBK
Summary of Contents for Quadra-Fire VOYAGEUR-MBK
- Page 1 If the information in these instruc- tions is not followed exactly, a VOYAGEUR WOOD INSERT fire may result causing property Automatic Combustion Control (ACC) damage, personal injury, or death. Model(s): • Do not store or use gasoline or other flam- VOYAGEUR-MBK mable vapors and liquids in the vicinity of VOYAGEUR-PMH this or any other appliance. • Do not overfire - If heater or chimney con- nector glows, you are overfiring. Overfiring will void your warranty. • Comply with all minimum clearances to combustibles as specified. Failure to...
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Page 2: Table Of Contents
VOYAGEUR Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided may result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury. • NOTICE: Indicates practices which may cause damage to the appliance or to property. TABLE OF CONTENTS Important Safety Information Chimney Systems... -
Page 3: Important Safety Information
53,100 @ 75.3% B415 Tested Efficiency Hearth & Home Technologies WILL NOT warranty stoves Fuel: Cord Wood that exhibit evidence of over-firing. Evidence of over-firing Shipping Weight: 355 lbs includes, but is not limited to: The Quadra-Fire Voyageur meets the U.S. Environmental Protection • Warped air tube Agency’s 1990 particulate emission standards. • Deteriorated refractory brick retainers C. Mobile Home Approved • Deteriorated baffle and other interior components • This appliance is approved for mobile home installa- E. Non-Combustible Materials tions when not installed in a sleeping room and when an outside combustion air inlet is provided. -
Page 4: Getting Started
VOYAGEUR Install Guide Getting Started A. Design and Installation Considerations B. Draft Draft is the pressure difference needed to vent appliances CAUTION successfully. When a appliance is drafting successfully, all combustion byproducts are exiting the home through the Check building codes prior to installation. chimney. • Installation MUST comply with local, regional, state and Considerations for successful draft include: national codes and regulations. -
Page 5: Negative Pressure
VOYAGEUR C. Negative Pressure D. Tools And Supplies Needed Negative pressure results from the imbalance of air avail- Before beginning the installation be sure the following tools able for the appliance to operate properly. It can be stron- and building supplies are available: gest in lower levels of the house. Reciprocating saw Framing material Causes include: Pliers High temp caulking material • Exhaust fans (kitchen, bath, etc.) Hammer Gloves • Range hoods Phillips screwdriver Framing square • Combustion air requirements for furnaces, water heaters Flat blade screwdriver Electric drill and bits and other combustion appliances Plumb line Safety glasses... -
Page 6: Install Checklist
Follow this Standard Work Checklist This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this installation manual. Customer: Date Installed: Lot/Address: Location of Fireplace: Installer: Dealer/ Distributor Phone #: Serial #: Model (circle one): VOYAGEUR-MBK VOYAGEUR-PMH WARNING! Risk of Fire or Explosion! Failure to install fireplace according to these instructions can lead to a fire or explosion. IF NO, WHY? Appliance Install Verified clearances to combustibles. (Pg. 8) Fireplace is leveled and liner is secured to appliance. (Pg. 18) Hearth extension size/height decided. (Pg. 22) Outside air kit installed. (Pg. 15) Floor protection requirements have been met. -
Page 7: Dimensions And Clearances
VOYAGEUR Dimensions and Clearances A. Appliance Dimensions NOTE: Flue Collar size is 6 inch (152mm) diameter (ID) 33 in. (838mm) 19-1/8 in. (486mm) 9-7/8 in. 9-1/4 in. (251mm) (235mm) 18-1/8 in. (460mm) 20-34/ in. (527mm) 5 in. (127mm) 12-3/4 in. 16-7/16 in. -
Page 8: Clearances To Combustibles
VOYAGEUR B. Clearances to Combustibles United States and Canada (UL and ULC) TOP TRIM (3/4” max) 31-1/4 21-1/4 794mm 540mm 40-3/16 1021mm USA 18-3/4 HEARTH CANADA EXTENSION 22-3/4 (578mm) 12in max MANTEL USA 17-7/16 CANADA 19-7/16 (494mm) 47-3/16 1199mm NOTE: Keep Ashlip Clear of Ashes NOTE: Hearth Rug may be used in Suggested Area HEARTH EXTENSION See next page for thermal protection requirements... - Page 9 VOYAGEUR Factory-Build Solid Fuel Fireplace Floor Protection Under Hearth Extension USA & CANADA ONLY Hearth Height 0 to 7 inch Thermal Protection Required 1 inch (25)mm) R value = 2.04 0 to 7 inch (0 to 178mm) Figure 9.1 - Thermal Protection Required Figure 9.2 - Thermal Protection Required SAFETY TESTING NOTES: During safety testing the following material was used for the floor protection material under the hearth extension: USA: 1/4 inch (6.25 mm) James Hardi Board®, R = 0.52 1 inch thick non combustion board with a value of R-2.04 is required...
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Page 10: Calculating Alternate Floor Protection
VOYAGEUR C. Calculating Alternate Floor Protection Material Thermal Conductivity: k value The k value indicates the amount of heat (in BTU’s) that will flow in 1 hour through 1 square foot of a uniform material 1 inch thick for each degree (F) of temperature difference from one side of the material to the other. The LOWER the k factor means less heat is being conducted through the non-combustible material to the combustible material beneath it. The k value of a material must be equal or smaller then the re- quired k value to be acceptable. (BTU) (inch) (foot (hour) ( Thermal Resistance: R value The R value is a measure of a material’s resistance to heat transfer. -
Page 11: Locating Your Stove & Chimney
VOYAGEUR D. Locating Your Stove & Chimney • Consider the appliance location in order to avoid floor and ceiling attic joists and rafters. Location of the appliance and chimney will affect perfor- mance. As shown in Figure 11.1 the chimney should: • Locate termination cap away from trees, adjacent structures, uneven roof lines and other obstructions. • Install through the warm space enclosed by the build- ing envelope. This helps to produce more draft, espe- Your local dealer is the expert in your geographic area and cially during lighting and die down of the fire. -
Page 12: 2-10-3 Rule
VOYAGEUR F. 2-10-3 Rule These are safety requirements and are not meant to assure proper flue draft. This appliance is made with a 6 inch (152mm) diameter chimney connector as the flue collar on the unit. • Changing the diameter of the chimney can affect draft and cause poor performance. • It is not recommended to use offsets and elbows at altitudes above 4000 feet above sea level and or when there are other factors that affect flue draft. Less than 10 ft. (305cm) 2 ft. (61cm) 3 ft. (91cm) 2 ft. (61cm) Minimum 10 ft. (305cm) To Nearest Roofline 3 ft. (91cm) Minimum Figure 12.1 Pitched Roof Pitched Roof 10 ft. (305cm) or more Less than 10 ft. (305cm) Wall or Parapet 2 ft. -
Page 13: Chimney Systems
VOYAGEUR Chimney Systems A. Venting Systems D. Masonry Chimney Chimney Connector: • Must meet minimum standards of NFPA 211. It is also known as flue pipe or stove pipe. It must be 6 inches • Must have at least 5/8 inch (16mm) fireclay lining joined (152mm) minimum diameter stainless steel connector pipe. with refractory cement. (Installations into a clay flue without a stainless steel liner may reduce draw which Chimney: affects performance, will cause the glass to darken and The chimney can be new or existing, masonry or prefabricated produce excessive creosote). - Page 14 VOYAGEUR Masonry Chimney (Cont’d) NOTE: In Canada, this fireplace insert must be installed This insert conforms with the UL 1482 and ULC S628 with a continuous chimney liner of a 6 inch (152mm) diam- (Canada) in all respects, and is approved to UL & ULC safety eter extending from the fireplace insert to the top of the standards for installation and use within a fireplace with a chimney. The chimney liner must conform to the Class 3 masonry chimney in accordance with NFPA 211 and CAN/ requirements of CAN/ULC-S635, Standard for Lining Sys- CSA-B365-01.
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Page 15: Metal Heat Circulating Masonry
VOYAGEUR E. Metal Heat Circulating Masonry •The original factory-built clearance fireplace chimney cap must be re-installed after installing the approved This insert conforms with the safety standard UL-1482 and chimney liner meeting type UL 103 HT requirements ULC S628 (Canada) in all respects and is approved to UL & (2100°F) per UL 1777. ULC safety standards for installation and use within a fire- place with masonry chimney, in accordance with NFPA 211, •If the chimney is not listed as meeting HT requirements, with a direct flue collar connection. -
Page 16: Securing Chimney Components
VOYAGEUR Prefabricated Metal Chimney (Cont’d) H. Altering the Fireplace Inches Millimeters The following modifications of factory-built fireplaces are permissible: Minimum Width of Cavity Opening - Front 32-7/8* Minimum Width of Cavity Opening - Rear 19-1/8* The following parts may be removed: Minimum Height 21-1/2* Damper Smoke Shelf or Baffle Minimum Depth from Front to Rear 18-1/8* Ember Catches Fire Grate *You will need to add additional clearances to these dimensions for your Viewing Screen/Curtain Doors specific installation. Also allow sufficient clearance if you are installing an... -
Page 17: Zero-Clearance Fireplace
Inspect the existing fireplace and chimney for any damage K. Chimney Height / Rise and Run or flaws such as burnouts, metal or refectory warping. To be sure that your Quadra-Fire insert burns properly, the chimney draft (static pressure) should be approximately -0.10 Inspection to a minimum of NFPA 211 Level II is recom- inches water column (W.C.) during a high burn and -0.04 mended. All repairs must be made prior to installing an inches W.C. during a low burn, measured 6 inches (152mm) -
Page 18: Appliance Set-Up
VOYAGEUR Appliance Set-Up A. Outside Air Kit Installation WARNING A source of air (oxygen) is necessary in order for combustion to take place. Whatever combustion air is consumed by the Fire Risk. fire must be replaced. Air is replaced via air leakage around Asphyxiation Risk. -
Page 19: Securing Stove Pipe/Liner To Flue Collar
Part Number 4615 may be purchased directly through your seal is questionable use high temperature sealant such local Simpson Durvent Pipe Distributor or from your local as stove mastic Figure 19.1. Quadra-Fire dealer, Part Number DV-6DLR-E15ADSS. 2. Attach gasket to bottom side of flue collar with a thin coat Figure 19.2 shows a vertical installation and also how to of silicone. create an optional 30° elbow installation. The 15° elbow may be secured directly to the flue collar. -
Page 20: Securing Appliance To Stove Pipe/Liner
VOYAGEUR E. Securing Appliance to Stove Pipe/Liner F. Surround & Trim Kit Installation 1. Once you have the appliance in place and secured, Standard Size: 43 in. W x 31 in. H remove the tube channel assembly, baffle board and Large Size: 51 in. W x 34 in. H ceramic blanket. 1. Lay surround face down on a protected surface to pre- 2. Reach up through the flue opening and grab the attach- vent scratching. -
Page 21: Standard Surround & Cast Trim Kit
VOYAGEUR G. Standard Surround & Cast Trim Kit is facing the front. Figure 21.2. Standard Size: 42-1/2 in. W x 30 in. H 7. Place the cast footers under the metal sides aligning the top Large Size: 48 in. W x 34 in. H and bottom holes in the cast footers and metal sides. Included in Surround Kit: (2) side pieces, left and right; (1) l 8. The 9 mounting clips are shipped in one long strip. Hand top piece; (1) fastener package. break apart or use pliers. Included in Cast Trim Kit: (2) cast trim legs, left and right; (1) 9. -
Page 22: All Cast Surround Kit
VOYAGEUR H. All Cast Surround Kit I. Blower Cord Installation on Left Side The blower cord is shipped to be installed on the right side Size: 40 in. W x 30 in. H of the appliance. You may relocate the cord so it is on the Included in Surround Kit: (2) side pieces, left and right; (1) l left side. top piece; (1) fastener package. Tools Needed: Powered 4 to 6 inches long Phillips head Overview: You are removing the power cord from the screw driver; pliers blower controls, re-routing the cord to the left side and... - Page 23 VOYAGEUR Green Grounding Wire Remove Screw Figure 23.4 6. Remove the screw that is holding the ground lug Figure 23.1 to the control plate. 4. Remove the 2 screws at the top of the control plate. Push the bottom of the control plate to the inside of the appliance and partially remove the control plate assembly. White Wire Black Wire Figure 23.5 7. Use needle nose pliers to remove the strain relief that protects the power cord from the control plate.
- Page 24 VOYAGEUR White Wire Black Wire Green Grounding Fiber Wire Wrapped Wire Figure 24.1 Figure 24.4 8. The power cord is now disconnected from the blower 11. Connect the white wire on the power cord into the control plate. Pull the cord out through the right side fiber wrapped wire on the wire harness. Connect the of the appliance. black wire on the power cord to the white wire on the rheostat.
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Page 25: Mobile Home Installation
VOYAGEUR Mobile Home Installation 1. An outside air inlet must be provided for combustion and 8. Burn wood only. Other types of fuels may generate must remain clear of leaves, debris, ice and/or snow. It poisonous gases (e.g., carbon monoxide). must be unrestricted while unit is in use to prevent room 9. If unit burns poorly while an exhaust blower is on in home, air starvation which can cause smoke spillage and an (i.e., range hood), increase combustion air. inability to maintain a fire. Smoke spillage can also set off smoke alarms. 10. Installation shall be in accordance with the Manufacturers Home & Safety Standard (HUD) CFR 3280, Part 24. 2. Unit must be secured to the mobile home structure at two attachment points. Remove bolts from each side of insert and use plumbers tape to secure to structure (a washer may be required). Re-install bolts. 3. Unit must be grounded with #8 solid copper grounding Spark Arestor Cap wire or equivalent and terminated at each end with N.E.C. -
Page 26: Accessory List
VOYAGEUR Service Parts VOYAGEUR Beginning Manufacturing Date: Sept 2010 Ending Manufacturing Date: Active Accessory List IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement Stocked parts for your appliance please provide model number and serial number. All parts listed A. Accessory List in this manual may be ordered from an authorized dealer. at Depot ITEM DESCRIPTION COMMENTS PART NUMBER STOCKED DESCRIPTION COMMENTS PART NUMBER Surrounds see diagrams on following page. at DEPOT Surround, All Metal Standard SP-VOYA-STD... -
Page 27: Service And Maintenance Log
VOYAGEUR B. Service and Maintenance Log Date of Service Performed By Description of Service March 17, 2014 7063-513... -
Page 28: Contact Information
Hearth & Home Technologies 1445 North Highway Colville, WA 99114 Division of HNI INDUSTRIES Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer log onto www.quadrafire.com CAUTION DO NOT DISCARD THIS MANUAL...