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Four different size allen wrenches are provided to assist
in the assembly of the Mortiser.
1.
DO NOT assemble the Mortiser until you are sure
the tool is disconnected from the power source.
2.
DO NOT assemble the Mortiser until you are sure
the power switch is in the off position.
HYDRAULIC
CYLINDER
ASSEMBLY
Attaching the hydraulic cylinder first makes certain that
the head of the mortiser cannot slide down the column of
the mortiser while attaching it to the base. Do not attempt
to attach the column to the base without the hydraulic
cylinder attached. The head of the mortiser may slide
down the column and crush the operator's fingers.
Make sure that the machine is disconnected from the
power source.
Figure
4
B
A
1.
Thread Lower Junction Screw (A) into hole (B) of
the column of the mortiser as shown in Figure 4.
Figure 5
C
D
2.
Snap the Hydraulic Cylinder (C) over the Lower
Junction Screw (D) by applying firm pressure to the
cylinder. See Figure 5.
3.
Attach the other end of the hydraulic cylinder to the
upper junction screw on the back of the mortiser
head.
NOTE: If the mortiser head will not slide up far enough
to accommodate
the installation of the hydraulic cylin-
der, remove the single M6 x 10ram socket head cap
screw (not shown) located at the top of the mortiser
column. This will allow the head to slide beyond its nor-
mal path of travel, allowing you to install the hydraulic
cylinder. Once the hydraulic cylinder is installed, MAKE
CERTAIN to reinstall the socket head cap screw. This
serves as the upper limit stop and must be reinstalled
prior to using the mortiser.
BASE ASSEMBLY
Make sure that the machine is disconnected from the
power source.
Figure 6
C
10
.
.
.
.
B
Place Mortiser column (A) over the base (B) align-
ing the four holes in the mortiser column with the
four holes in the base. See Figure 6.
Place one M8 lock washer and one M8 flat washer
on each of the four M8 x 30ram hex head screws.
insert three of M8 x 30ram hex head screws
through the bottom of the mortiser, thread into the
base and tighten securely. See Figure 6.
Loosen set screw (C) and position depth stop rod
(D) so that it comes in contact with the base as
shown in Figure 6.
5.
Tighten set screw.
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