Table of Contents
Advertisement
Quick Links
Operator's Manual
PRISM
®
Register your machine:
www.lincolnelectric.com/register
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator
Save for future reference
Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
IM10686
|
Date Feb - 24
© Lincoln Global, Inc. All Rights Reserved.
CENTRAL SYSTEM 2
For use with machines having Code Numbers:
13655, 13656
Need Help? Call 1.888.935.3877
to talk to a Service Representative
Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
After hours?
Use "Ask the Experts" at lincolnelectric.com
A Lincoln Service Representative will contact you
no later than the following business day.
For Service outside the USA:
Email: globalservice@lincolnelectric.com
Advertisement
Table of Contents
Related Manuals for Lincoln Electric PRISM CENTRAL SYSTEM 2
Summary of Contents for Lincoln Electric PRISM CENTRAL SYSTEM 2
- Page 1 Operator’s Manual PRISM CENTRAL SYSTEM 2 ® For use with machines having Code Numbers: 13655, 13656 Need Help? Call 1.888.935.3877 Register your machine: to talk to a Service Representative www.lincolnelectric.com/register Authorized Service and Distributor Locator: Hours of Operation: www.lincolnelectric.com/locator 8:00 AM to 6:00 PM (ET) Mon. thru Fri. Save for future reference After hours? Use “Ask the Experts”...
- Page 2 THANK YOU FOR SELECTING KEEP YOUR HEAD OUT OF THE FUMES. A QUALITY PRODUCT BY DON’T get too close to the arc. LINCOLN ELEC TRIC. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...
- Page 3 P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2. A Free copy of “Arc Welding Safety” booklet E205 2.a. Electric current flowing through any conductor is available from the Lincoln Electric Company, 22801 causes localized Electric and Magnetic Fields (EMF). St. Clair Avenue, Cleveland, Ohio 44117-1199.
- Page 4 SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
- Page 5 SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
- Page 6 PRISM CENTRAL SYSTEM 2 SAFETY ® As a rule of thumb, for many mild steel electrode, if the air is (Permissible Exposure Limit), and the recommended guideline, the visibly clear and you are comfortable, then the ventilation is ACGIH TLV (Threshold Limit Value), for many compounds found in generally adequate for your work.
- Page 7 PRISM CENTRAL SYSTEM 2 SAFETY ® ANSI, Standard Z49.1, Safety in Welding, Cutting and Allied Processes. Z49.1 is now available for download at no charge at ANSI Z87.1, Practice for Occupational and Educational Eye and http://www.lincolnelectric.com/community/safety/ or at the AWS Face Protection, American National Standards Institute, 11 West website http://www.aws.org.
-
Page 8: Table Of Contents
PRISM CENTRAL SYSTEM 2 TABLE OF CONTENTS ® INSTALLATION .............................SECTION A TECHNICAL SPECIFICATIONS .............................A-1 GENERAL DESCRIPTION.............................A-2 THE INTENDED PURPOSE............................A-2 TRANSPORT AND ERECTION ............................A-2 SELECT SUITABLE LOCATION.............................A-2 ENVIRONMENTAL AREA .............................A-2 ® INSTALLATION OF PRISM 2............................A-3 ELECTRICAL CONNECTIONS............................A-7 OPERATION ..............................SECTION B SAFETY PRECAUTIONS...............................B-1 USERS ................................B-1... -
Page 9: Technical Specifications
TECHNICAL SPECIFICATIONS PRISM CENTRAL SYSTEM 2 ® TECHNICAL SPECIFICATIONS PRISM ® 2: AD1326-25 & AD1326-26 GENERAL TYPE OF CLEANING Pulse jet INPUT VOLTAGE 380-480V/3~/50-60Hz (FAN) DUTY CYCLE 100% NOMINAL +/- 10% 115-230V/1~/50-60Hz (CONTROLS) COMPRESSED AIR PRESSURE 72 - 87 psi (5 - 6 bar) 5.9A (FAN) MAXIMUM CURRENT (NOMINAL) AND QUALITY... -
Page 10: General Description
INSTALLATION PRISM CENTRAL SYSTEM 2 ® INSTALLATION Excluded Uses! GENERAL DESCRIPTION • Welding fumes containing oil • Aluminium dust ® Prism 2 is a reduced-footprint fan/filtration unit combination designed with robotic welding and plasma cutting system in • Burning or incandescent materials mind. -
Page 11: Installation Of Prism ® 2
INSTALLATION PRISM CENTRAL SYSTEM 2 ® INSTALLATION OF PRISM ® CENTRAL SYSTEM 2 (AD1326-25 & AD1326-26) FIGURE A.2 TOOLS NEEDED • 5/16" Nutdriver • 9/16" Nutdriver • Ladder/Lift • Drill + 1/4" Drill Bit Step 1 - Unpack The Unit Place pallet near intended installation location and unpack in preparation for assembly. - Page 12 INSTALLATION PRISM CENTRAL SYSTEM 2 ® FIGURE A.3 Step 5 - Install Silencer And Dust Bin Place fan silencer on top of fan housing as shown with slots in silencer under heads of two pre-installed bolts. Fasten fan silencer using (8 additional) supplied 1/4- 20 bolts (see Figure A.5).
- Page 13 INSTALLATION PRISM CENTRAL SYSTEM 2 ® FIGURE A.6 12” DUCT FLANGE Step 7 - Compressed Air Connection INLET PLENUM Connect compressed air source to regulator’s inlet fitting (ISO 6150 B Profile - 1/4”). Adjust regulator pressure to 6 BAR (87 psi) for best cleaning performance (6 BAR Max) (see Figure A.7).
- Page 14 INSTALLATION PRISM CENTRAL SYSTEM 2 ® 3. Install new filters. Slide filters FIGURE A.10 Step 8 - Install Filters (See section D for filter into unit as replacement instructions) shown, making sure they are pushed against rear Before opening door, unit must be off and the power of unit.
-
Page 15: Electrical Connections
INSTALLATION PRISM CENTRAL SYSTEM 2 ® Step 10 - Connect Power To Fan And Control ELECTRICAL CONNECTIONS Panel Make all electrical connections compatible to your local city / state code. Route power cable through cord grip (see Figure A.13). 2. Connect cable to motor per motor’s wiring instructions (see Figure A.13). -
Page 16: Operation
Lincoln Electric Service. Worker exposure level should be checked upon installation and periodically thereafter to be certain it is within applicable federal, state and/or local regulations and guidelines (i.e. -
Page 17: Control
OPERATION PRISM CENTRAL SYSTEM 2 ® CONTROL The PLC Controls produce both an input and an output when connected to a robotic welding cell. When the unit is powered on and operating, the remote output will produce a 24VDC “running” signal. -
Page 18: Functions
OPERATION PRISM CENTRAL SYSTEM 2 ® FUNCTIONS OF THE PRISM ® CENTRAL SYSTEM 2 DESCRIPTION FILTER UNIT: The Prism ® 2 is controlled by PLC with the following functions: Manual start/stop ventilator Start/Stop Fan feature activated by push button on cabinet Remote start/stop of unit along with a "running"... -
Page 19: Startup
6 Bar (87 psi). SET POINTS Default values enable basic unit operation. Each value should be given consideration for optimized operation, and can be adjusted with continued use and experience using the equipment. Consult Lincoln Electric Field Service to shorten the learning curve. -
Page 20: Plc Navigation
OPERATION PRISM CENTRAL SYSTEM 2 ® PLC NAVIGATION OK Button - Push to enter menu screen. FIGURE B.3 This button also accepts/saves revised parameters. ESC Button - Push to exit a menu. The following parameters can be adjusted from the main standby screen (with fan off). - Page 21 OPERATION PRISM CENTRAL SYSTEM 2 ® PLC Display Screens For Codes 13655 & 13656 The following screen is shown at startup. Alarm SP: This is the filter differential pressure set point that triggers the change filter alarm (default 1500pa). . S etFtrPr: The unit cleans online when the filter differential pressure reaches this setpoint or higher (default 1000pa). FilterHr: This is the time count for the filter used hours.
- Page 22 OPERATION PRISM CENTRAL SYSTEM 2 ® DateLogInt: When datalogging system performance, this is the delay between data points. . Low/Med/High are thresholds to control the amount of offline cleaning cycles (CY). Defaults are: Low: 400 Pa Cycles: 2 (this threshold is in control between 400-600 Pa) Med: 600 Pa Cycles: 4 (this threshold is in control between 600-800 Pa) High: 800 Pa Cycles: 6 (this threshold is in control over 800 Pa) This following screen is displayed when manual cleaning is initiated by pressing the RESET FAN ALARM button for 5 sec.
- Page 23 OPERATION PRISM CENTRAL SYSTEM 2 ® The following screens are displayed after entering the password. This screen begins the calendar schedule mode. There are 4 timers available – HW1, HW2, TMR3 & TMR4. This screen controls some additional system functionality and settings should normally remain at the default values. They should only be changed after consulting with Lincoln Service Personnel.
- Page 24 OPERATION PRISM CENTRAL SYSTEM 2 ® This screen is used to turn unit from manual start/stop to auto controlled by the calendar schedule. NOTE: Auto mode is enabled when the box next to AUTO is checked In AUTO mode with the fan running, FanRunningManual changes to FanRunning Auto.
-
Page 25: Accessories
PRISM CENTRAL SYSTEM 2 ® ACCESSORIES · KP4519-1 - MERV 11-rated filter cartridge featuring spun bond polyester media construction. · KP4519-2 - MERV 16-rated (high efficiency) filter cartridge featuring nano fibers. · KP4519-3 - MERV 16-rated (high efficiency) filter cartridge featuring a thermal bonded PTFE membrane. -
Page 26: Maintenance
(PPE) such as gloves, respirators and instructions, contact your local Lincoln Electric repre- protective clothing to protect against sentative for service options or contact Lincoln Electric overexposure to particulate. It is Customer Service. recommended that a vacuum cleaner or wet methods be used to clean up any loose particulate that is present in ELECTRIC SHOCK can kill. -
Page 27: Periodic Maintenance
PERIODIC MAINTENANCE MAINTENANCE SCHEDULE The product has been designed to function without problems for NOTE: * REQUIRES Lincoln Electric factory authorized service many hours with minimal maintenance. In order to ensure this, technician. some simple, regular maintenance and cleaning activities are required which are described in this section. -
Page 28: Replacing Filter Cartridges Or Emptying Dustbins
PRISM CENTRAL SYSTEM 2 MAINTENANCE ® • Check fan motor blades for encrusted particles and clean if necessary. • Inspect and clean control panel with a non-aggressive detergent. • Check inlets and outlets for tears or wear. • Clean inside of control panel with industrial vacuum. REPLACING FILTER CARTRIDGES OR EMPTYING DUSTBINS Shut off the compressed air feed and empty the internal pressure... -
Page 29: Replacing Filter Cartridges
PRISM CENTRAL SYSTEM 2 MAINTENANCE ® REPLACING FILTER CARTRIDGES Before opening door, unit must be off and the power switch on the control panel turned to the off position. Verify power has been switched off at the control panel, then unlock door latches using the supplied hex tool or any standard 5/16"... -
Page 30: Pre-Filter Removal For Cleaning And Replacement
PRISM CENTRAL SYSTEM 2 ® MAINTENANCE PRE-FILTER REMOVAL FOR CLEANING AND REPLACEMENT Before servicing, unit must be off and the power switch on the control panel turned to the off position. NOTE: Graphics shown with door and one cartridge filter removed for clarity only. -
Page 31: Troubleshooting
® TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid ELECTRICAL SHOCK, please observe all safety notes and precautions detailed throughout this manual. - Page 32 Cleaning valve fails to open. 1. The pulsation cycle may be faulty. 1. Verify that the pulsation cycle is OK, that it's within the parameters recommended by Lincoln Electric. 2. Possible dirt in the housing of the valve. 2. Clean the housing of the valve.
- Page 33 PRISM CENTRAL SYSTEM 2 TROUBLESHOOTING ® FUNCTION PROBLEMS Filter replacement alarm does 1. Pre-filters are clogged. 1. Clean or replace pre-filters. not function. 2. Wrong DP reading reported by 2. The Differential Pressure sensor PD1 is read by the PLC. After sensor.
- Page 34 PRISM CENTRAL SYSTEM 2 TROUBLESHOOTING ® FUNCTION PROBLEMS Poor suction. 1. Outlet(s) are blocked. 1. Clean or replace pre-filters and/or replace cartridge filters. 2. Pre-filters and/or cartridge filters 2. If all recommended possible areas of misadjustment have are clogged. been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.
- Page 35 PRISM CENTRAL SYSTEM 2 ® DIAGRAMS...
- Page 36 PRISM CENTRAL SYSTEM 2 ® DIAGRAMS...
- Page 37 PRISM CENTRAL SYSTEM 2 ® DIAGRAMS...
- Page 38 PRISM CENTRAL SYSTEM 2 ® DIAGRAMS...
- Page 39 PRISM CENTRAL SYSTEM 2 ® DIAGRAMS...
-
Page 40: Diagrams
PRISM CENTRAL SYSTEM 2 ® DIAGRAMS AD1326-25 CODE 13655 10.6 12 IN INLET 75.0 27.0 134.3 116.2 84.9 67.1 47.3 42.4 21.5 60.1 38.1 17.2 .66 (4X) MOUNTING HOLES... - Page 41 PRISM CENTRAL SYSTEM 2 ® DIAGRAMS AD1326-26 CODE 13656 10.7 12 IN INLET 75.0 27.0 134.3 116.2 84.9 67.1 47.3 21.5 42.4 17.76 38.1 17.2 .66 (4X) MOUNTING HOLES...
- Page 42 Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. electrode with skin or wet clothing. Insulate yourself from work and ground. No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el bajo carga con la piel o ropa moja- fuera del área de trabajo.
- Page 43 Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. remove fumes from breathing zone. Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o piración.
- Page 44 TLV limits. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular...