Kohler KDI 3404TM Owner's Manual page 3

1 - GENERAL INFORMATION
1.1 Manual's Purpose ............................................................4
1.2 Glossary and Definitions ................................................4
1.3 Emission-Related Installation Instructions ..................4
1.4 Service request ...............................................................4
1.5 Engine component identification ..................................5
1.6 Manufacturer and motor identification data ...............6
1.7 Homologation labels .......................................................7
1.7.1 Label for EPA rules .......................................................7
1.7.2 Label for China Standards ..........................................8
1.7.3 Label for Korea Standards ..........................................9
2 - TECHNICAL INFORMATION
2.1 General description of the engine ..............................10
2.2 Engine specifications ...................................................10
2.3 Engine dimensions (mm) ..............................................10
2.4 Oil....................................................................................11
2.4.1 SAE oil classification .................................................11
2.5 Fuel .................................................................................12
2.5.1 Fuel for low temperatures.........................................13
2.5.2 Biodiesel fuel .............................................................13
2.5.3 Synthetic fuels: GTL, CTL, BTL, HV .........................13
2.5.4 Non-Road Fuels .........................................................13
2.5.5 Emission-Related Installation Instructions ............13
2.6 Coolant recommendation ............................................14
2.7 Battery recommendation .............................................14
3 - SAFETY INFORMATION
3.1 Safety information ........................................................15
3.2 General remarks ...........................................................15
3.2.1 Note for OEM ..............................................................15
3.2.2 Note for end user .......................................................15
3.3 Safety signal description .............................................17
3.3.1 Adhesive safety plates ..............................................17
3.3.2 Warnings .....................................................................17
3.3.3 Safety guards .............................................................17
3.4 Information and safety signals ....................................18
3.5 Safety and environmental impact ...............................18
3.6 Location of safety labels on engine ............................19
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INDEX
4 - INFORMATION ABOUT USE
4.1 Pre-start check .............................................................20
4.2 Running-in period .........................................................20
4.3 Starting and turning off ...............................................20
4.3.1 Starting .......................................................................20
4.3.2 After starting .............................................................20
4.3.3 Turning off ..................................................................20
4.4 Refuelling .......................................................................21
4.5 Oil filling .........................................................................21
4.6 Coolant filling ................................................................22
5 - INFORMATION ABOUT MAINTENANCE
5.1 Useful information about maintenance ......................23
5.2 Periodic maintenance ..................................................23
5.3 Oil level check ...............................................................24
5.4 Air filter check ...............................................................24
5.5 Check of the radiator heat - exchanger surface .......25
5.6 Rubber hoses check .....................................................25
5.7 Check coolant level.......................................................26
5.8 Check Poly-V alternator belt .......................................27
5.9 Filter cartridge and fuel check ...................................27
5.10 Product preservation ..................................................27
5.11 Engine storage up to 6 months ..................................27
5.12 Engine storage over 6 months ...................................28
5.13 Engine starting after storage.....................................28
5.14 Unused machine..........................................................28
5.14.1 Operations for the engine .......................................28
6 - INFORMATION ABOUT REPLACEMENTS
6.1 Engine oil replacement ................................................29
6.2 Oil filter cartridge replacement...................................30
6.3 Filter cartridge and fuel check ....................................31
6.4 Air filter cartridge replacement ..................................31
6.5 Disposal and scrapping................................................32
7 - INFORMATION ABOUT FAILURES
7.1 Useful information about failures ................................33
8- INFORMATION ABOUT WARRANTY
Warranty terms ...............................................................34
9- GLOSSARY
9.1 Glossary .........................................................................37
Symbols and units of measurement ...........................39
10 - CALIFORNIA PROPOSITION 65
10.1 California Proposition 65.............................................47
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