Duerkopp Adler 867-M PREMIUM Operating Instructions Manual
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Duerkopp Adler 867-M PREMIUM Operating Instructions Manual

Duerkopp Adler 867-M PREMIUM Operating Instructions Manual

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867-M
Operating Instructions
PREMIUM

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Summary of Contents for Duerkopp Adler 867-M PREMIUM

  • Page 1 867-M Operating Instructions PREMIUM...
  • Page 2 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler AG. Copyright © Dürkopp Adler AG 2017...

  • Page 3: Table Of Contents

    Activating function buttons ..............47 4.13.2 Assigning a function to the favorite button .......... 49 4.14 Sewing....................50 Programming ..................53 Control panel OP3000 ................. 53 Switching on the machine ..............55 Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 4 6.3.2 Draining the water condensation ............113 6.3.3 Cleaning the filter element..............114 Parts list..................... 115 Setup ....................117 Checking the scope of delivery ............117 Removing the transport locks ............117 Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 5 Disposal ................... 139 Troubleshooting ................141 10.1 Customer Service ................141 10.2 Messages of the software ..............141 10.3 Errors in sewing process ..............142 Technical data ................. 145 Appendix ..................149 Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 6 Table of Contents Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 7: About These Instructions

    Specifically, the chapter Setup  p. 117 is important for specialists. Service Instructions are supplied separately. With regard to minimum qualification and other requirements to be met by personnel, please also follow the chapter Safety ( p. 9). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 8: Representation Conventions - Symbols And Characters

    Lists are marked by bullet points.  Result of performing an operation Change to the machine or on the display/control panel. Important Special attention must be paid to this point when performing a step. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 9: Other Documents

    Each manufacturer has performed a hazard assessment for these purchased parts and confirmed their design compliance with ap- plicable European and national regulations. The proper use of the built-in components is described in the corresponding manufac- turer's instructions. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 10: Liability

    This will ensure any claims against the transport company. Report all other complaints to Dürkopp Adler immediately after receiving the product. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 11: Safety

    The power plug may only be assembled to the power cable by qualified specialists. Obligations Follow the country-specific safety and accident prevention regu- of the operator lations and the legal regulations concerning industrial safety and the protection of the environment. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 12: Signal Words And Symbols Used In Warnings

    Signal words Signal words and the hazard they describe: Signal word Meaning DANGER (with hazard symbol) If ignored, fatal or serious injury will result WARNING (with hazard symbol) If ignored, fatal or serious injury can result Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 13 NOTICE (without hazard symbol) If ignored, property damage can result Symbols The following symbols indicate the type of danger to personnel: Symbol Type of danger General Electric shock Puncture Crushing Environmental damage Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 14 Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 15 Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in environmental damage if ignored. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 16 Safety Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 17: Machine Description

    ③ (1) - Programmable thread tension (4) - Oil level indicator (2) - Push buttons (5) - Winder (3) - Stitch adjustment lever (6) - Electronic handwheel (7) - Control panel OP3000 Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 18: Proper Use

    DIN EN 60204-31. Only authorized persons may work on the machine. Dürkopp Adler cannot be held liable for damages resulting from improper use. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 19: Declaration Of Conformity

    Machine description Declaration of Conformity The machine complies with European regulations ensuring health, safety, and environmental protection as specified in the declara- tion of conformity or in the declaration of incorporation. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 20 Machine description Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 21: Operation

    Complete the following steps in preparation of sewing before starting to work: • Inserting/changing the needle • Threading the needle thread • Inserting and winding on the hook thread • Setting the thread tensions Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 22: Switching On And Off The Machine

     The indicator LED (1) and the POWER LED (3) illuminate. Switching off the machine To switch off the machine: Press the switch (2) to the O position. The indicator LED (1) and the POWER LED (3) go out. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 23: Switching On And Off The Sewing Lamp

    Press button (2) if the sewing lamp is not yet illuminated. Switching off the dimmable sewing lamp To switch off the dimmable sewing lamp: Press switch (1) or (3) to the O position.  The dimmable sewing lamp goes out. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 24: Inserting/Changing The Needle

    (3) - Groove (2) - Screw (4) - Hook To change the needle in a 1-needle machine: Turn the handwheel until the needle bar (1) reaches the upper end position. Loosen the screw (2). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 25 An incorrect hook distance can cause the following disturbances: • Changing to a thinner needle: • Missing stitches • Thread damage • Changing to a thicker needle: • Damage to the hook tip • Damage to the needle Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 26: In 2-Needle Machines

    (3) of the right needle must point to the right. Tighten the screw (2). Order Always adjust the clearance between the hook and the needle after changing to a different needle thickness ( Service Instructions). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 27 An incorrect hook distance can cause the following disturbances: • Changing to a thinner needle: • Missing stitches • Thread damage • Changing to a thicker needle: • Damage to the hook tip • Damage to the needle Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 28: Threading The Needle Thread

    ② (1) - Hose guide (2) - Thread guide To thread the needle thread: Fit the thread reel on the reel stand. The unwinding bracket must stand directly above the thread reel. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 29 Feed the thread clockwise around tensioner 2 (7). Feed the thread under the thread guide (6) to the thread ten- sion spring (5). Lift the tightening lever (3) with the thread. Pull the thread under the spring tip (4). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 30 For machines with thread clamp (optional) 15. Insert the thread through the left hole of the guide above the thread clamp. 16. Insert the thread through the left hole of the guide below the thread clamp. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 31 If the loose thread end is too long, the thread may be caught by the hook and cause a disturbance. If the loose thread end is too short, the machine cannot start sewing. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 32: In 2-Needle Machines

    (2). Feed the left thread from the rear to the front to the left hose guide (1). Use compressed air to blow both threads through the hose guides (1) and (2). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 33 (9) - Pre-tensioner (5) - Thread tension spring (right needle thread) (6) - Tightening lever (10) - Tensioner (7) - Thread guide (right needle thread) (right needle thread) (8) - Tensioner (right needle thread) Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 34 11. Feed the thread clockwise from the left hose guide (1) around the pre-tensioner (13). 12. Feed the thread counterclockwise around the tensioner (12). 13. Feed the thread clockwise around the tensioner (14). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 35 21. Thread the right thread from the right through the lower hole on the thread lever (15). 22. Thread the left thread from the right through the upper hole on the thread lever (15). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 36 27. Insert the right thread through the right hole of the guide below the thread clamp (19). 28. Insert the left thread through the left hole of the guide below the thread clamp (19). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 37 If the loose thread end is too long, the thread may be caught by the hook and cause a disturbance. If the loose thread end is too short, the machine cannot start sewing. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 38: Winding The Hook Thread

    Feed the thread from the rear to the front through the thread guide (1) on the unwinding bracket. Use a compressed air gun to feed the thread through the hose guide (2). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 39 Clamp the thread behind the cutter (9) and tear off the loose end behind it. Fit the bobbin on the bobbin shaft (8). Turn the bobbin clockwise until it clicks. 10. Pull the bobbin lever (7) up. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 40: Changing The Bobbin

    The procedure used to change the bobbin is the same for 1-needle machines and 2-needle machines. The only difference is that the hook into which the bobbin is inserted is turned by 180 degrees for the left and the right side. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 41 If the hook thread needs to be replaced, the LED indicator lamps (7) light up on the machine arm. The left light is for the left-hand hook, and the right light is for the right-hand hook. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 42: Thread Tension

    ② ③ DA150018_V52_XX (1) - Identical needle thread and hook thread tension (2) - Hook thread tension higher than needle thread tension (3) - Needle thread tension higher than hook thread tension Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 43: Setting The Needle Thread Tension

    The hook thread tension is generated by the tension spring (1) and adjusted via the screw (2). To set the hook thread tension: Increasing the hook thread tension Turn screw (2) clockwise. Reducing the hook thread tension Turn screw (2) counterclockwise. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 44: Setting The Needle Thread Regulator

    • To increase the tension: Slide the needle thread regulator (2) to the right • To reduce the tension: Slide the needle thread regulator (2) to the left Tighten the screw (1). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 45: In 2-Needle Machines

    • To increase the tension: Slide the needle thread regulator (1) to the right. • To reduce the tension: Slide the needle thread regulator (1) to the left. Tighten the screw (3). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 46: Lifting The Sewing Feet

    The sewing feet remain up as long as the pedal is pressed halfway back. Press the pedal (1) fully back.  The thread cutter is activated, and the sewing feet are raised. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 47: Sewing Backwards With The Stitch Adjustment Lever (Optional)

    (1) - Stitch adjustment lever Slowly push the stitch adjustment lever (1) down.  The stitch length becomes smaller. In the lower end position, the machine sews backwards with the set stitch length. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 48: Setting Quick Stroke Adjustment

     The elevated sewing foot stroke is retained as long as the knee button is pushed to the right. • To switch off the elevated sewing foot stroke: Release the knee button (1). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 49: Quick Functions On The Push Buttons

    Press the desired button again.  Function is deactivated. The button turns off. Information The function buttons can be expanded by an additional button. The button can be assigned 2 additional functions. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 50 Fully customizable The button is fully customizable. The machine comes configured so that the machine will switch to the next seam section when the button is pressed. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 51: Assigning A Function To The Favorite Button

    Turn all screws to their initial position (3) so that the slots of the screws are horizontal. Turn the screw (2) under the desired button 90° so that the slot is vertical (4). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 52: Sewing

    • Press the pedal halfway back (position -1) The sewing feet are lifted. the sewing material • Position the sewing material. • Release the pedal. Sewing feet are lowered onto the sewing material. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 53 • Press the pedal fully back (position -2) and keep it seam and there. End bartack is sewn, and thread is cut (if set). remove the Machine stops. sewing Needle is up. Sewing feet up. material • Remove the sewing material. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 54 Operation Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 55: Programming

    Control panel OP3000 Fig. 31: Control panel ① ② (1) - Softkey button (2) - Softkey menu button All settings in the software for the 867-M PREMIUM are performed using the OP3000 control panel. Button Function Numeric • Inputting the parameter value...
  • Page 56 Display on the control panel The display shows the menu items that can be selected. The activated menu point is shown inverted. Fig. 32: The active entry is shown inverted (example) 4 +000 +00 -013 Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 57: Switching On The Machine

    Switching on the machine Fig. 33: Switching on the machine ① (1) - Main switch To switch on the machine: Switch on the main switch (1).  The display briefly shows the software versions: Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 58 The display shows the program last used, or Manual mode. Fig. 35: Display of the program last used (Automatic mode) 4 +000 +00 -013 Fig. 36: Display in Manual mode 5 3.0 Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 59: Software Operating Modes

    Programming Software operating modes The software of the 867-M PREMIUM has 3 available operating modes: • Manual mode (program 000) ( p. 58) Manual mode is the simplest operating mode. There are no programs/seam programs and no inputs for individual seam sections.

  • Page 60: Using Manual Mode

    Stitch length Value range: 00.0 – 12.0 [mm] (depending on the sewing equipment and subclass) • Use ◄/► to select the Stitch length parameter • Use ▲/▼ to change the stitch length Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 61 • Edge stop (Edge Guide) ( p. 74) • Correcting effects of high speed (Speed Corr.) ( p. 74) • Material thickness detection (Fabric Thickness) ( p. 79) • Light barrier (LightBarrier) ( p. 85) Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 62: Selecting The Quick Access Function (Softkey Menu)

    Here, you have quick access to functions during the sewing pro- cess. You can also assign a function to the softkey button. To select a quick access function: Press the softkey menu button. The following display appears: Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 63 The needle bar moves to the defined position. The pedal is temporarily locked. Raise/lower sewing foot BEFORE the seam: Position of the sewing foot after thread cutting. IN the seam: Position of the sewing foot when sewing stops. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 64 Moves the position for the 2nd edge stop distance. Edge stop reference run If the edge stop has lost its correct position due to an interruption, the reference run returns it to its starting position. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 65 Moves the position for the 2 edge stop distance. Edge stop reference run If the edge stop has lost its correct position due to an interruption, the reference run returns it to its starting position. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 66: Setting The Speed Parameter (Max. Speed)

    Menu item Setting option (Thread Clamp) ON = on Thread clamp OFF = off Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 67: Setting The Initial Alignment Stitch Parameter (Pointpos.°)

    Number of sections in a bartack  p. 67 Value range t Change, Waiting time at turning 0000 – 1000 [ms] points  p. 67 ON/OFF St.Len.Def., Default stitch length  p. 67 Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 68 Value range 01 - 50 ON/OFF First Repet, Number of stitches different for 1 section  p. 67 Stitches (↑/↓) Value range 01 - 50 ON/OFF Invert Dir., Invert direction  p. 68 Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 69 Only the number of forward and backward stitches can be select- ed. The stitch length cannot be set individually – it corresponds to the stitch length of the normal start bartack. Setting: Number of stitches different for 1 section Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 70: Set End Bartack Parameter (End Tack)

    Number of sections in a bartack  p. 67 Value range t Change, Waiting time at turning 0000 – 1000 [ms] points  p. 67 ON/OFF St.Len.Def., Default stitch length  p. 67 Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 71 Number of stitches different for last section  p. 69 Stitches (↑/↓) Value range 01 - 50 ON/OFF Invert Dir., Invert direction  p. 68 Setting: Number of stitches different for last section Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 72: Setting The Sewing Foot Lift Parameter (Foot)

    The bobbin monitor setting is global and NOT limited to an oper- ating mode or a seam program. Settings that are more complex and therefore require further explanation are described in more detail after the table. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 73 If the parameter is not activated, only the LEDs on the machine arm give a warning if the bobbin is empty. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 74 LEDs on the machine arm give a warning if the bobbin is empty. It is only possible to resume sewing after ResetNeces ON/OFF changing the bobbin and confirming the message on the control panel. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 75: Setting The Information Parameter (Info)

    Menu item Meaning no display Pedal position Pedal (Value range 24 – -2) Material thickness detection Thick Handwheel position (Value range 000 – 359 [°]) Current speed Speed Bobbin stitch counter Bobbin Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 76: Setting The Edge Stop Parameter (Edge Guide)

    Menu items Setting option 1 Setting option 2 ON/OFF Stitchlen., Stitch length  p. 77 linear Stitchlen. Min. speed Max. speed 2.OnOff Min. speed 2.On Min. speed Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 77 Thr.Tens., Needle thread tension  p. 78 linear Thr.Tens. Min. speed Max. speed 2.OnOff Min. speed 2.On Min. speed FootPress., Sewing foot pressure  p. 78 linear FootPress. Min. speed Max. speed Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 78 DOES NOT switch to the base value for the parameter. Only after finishing the seam by cutting the thread is the base value for the param- eter set again. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 79 0000 – 4000 [rpm] (depending on subclass) Speed from which the 2 stitch 2.On Min. speed Value range length should be used. 0000 – 4000 [rpm] (depending on subclass) Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 80 0000 – 4000 [rpm] should start. (depending on subclass) Speed up to which the Max. speed Value range increase in sewing foot 0000 – 4000 [rpm] pressure should occur. (depending on subclass) Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 81: Setting The Material Thickness Detection Parameter (Fabric Thickness)

    Stroke ThickMin ThickMax 2.OnOff ThickMin 2.On ThickMin Stitchlen., Stitch length  p. 83 linear Stitchlen. ThickMin ThickMax 2.OnOff ThickMin 2.On ThickMin Thr.Tens., Needle thread tension  p. 84 linear Thr.Tens. ThickMin ThickMax Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 82 Menu items Setting option 1 Setting option 2 2.OnOff ThickMin 2.On ThickMin FootPress., Sewing foot pressure  p. 84 linear FootPress. ThickMin ThickMax Max.Speed, Speed  p. 84 linear Max.Speed ThickMin ThickMax Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 83 DOES NOT switch to the base value for the parameter. Only after finishing the seam by cutting the thread is the base value for the parameter set again. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 84 Value range 00.0 – 10.0 [mm] which the 2 sewing foot stroke height should be used. Material thickness from 2.On ThickMin Value range 00.0 – 10.0 [mm] which the 2 sewing foot stroke height should be used. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 85 Value range 00.0 – 10.0 [mm] which the 2 stitch length should be used. Material thickness from 2.On ThickMin Value range 00.0 – 10.0 [mm] which the 2 stitch length should be used. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 86 Value range 00.0 – 10.0 [mm] the increase in sewing foot pressure should start. Material thickness up to ThickMax Value range 00.0 – 10.0 [mm] which the increase in sewing foot pressure should occur. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 87: Setting The Light Barrier (Lightbarrier) Parameter

    The signal scan of the light barrier is performed at the end of the seam. If the function is active, the machine will continue to sew with the specifically set parameters following the signal detection. If the function is inactive, nothing will happen. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 88 To prevent this from happening, you enter the number of filter stitches. This number represents the minimum number of stitches with signal detection following the 1st detection of the signal. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 89: Using Automatic Mode

    0 – 9 and confirm with the OK button If you select program 000, the control selects Manual mode,  p. 58. Seam sections Number of seam sections contained in the current program. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 90: Sewing In Automatic Mode

    The number under the current seam section shows the number of stitches yet to be sewn / the outstanding length of the seam section. The program bar shows half the current seam section in bold. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 91 Technician level. The s.p.m. option is set at the factory. Stop at the end of the seam section with thread cutting Switch between two seam sections without stopping Switch between two seam sections, with a stop, but without thread cutting Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 92: Canceling A Program In Automatic Mode

    To cancel the program completely, press the pedal all the way backwards again.  The program is canceled, and the machine starts from the first seam section in the program when sewing resumes. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 93: Using Programming/Edit Mode

    Fig. 45: Programming mode display Programming mode offers two options for creating new seam programs: • Creating a program using keyboard input,  p. 92. • Creating a program using teach-in,  p. 94. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 94: Creating A Program Using Keyboard Input

    Stitch length for the current seam section Value range: 00.0 – 12.0 [mm] (depending on subclass) • Use ◄/► to select the Stitch length parameter • Use ▲/▼ to change the stitch length Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 95 Repeat steps 6 and 7 to define up to 30 seam sections if necessary. Press the ESC button.  The program is saved. The machine switches to Automatic mode and the newly created program is selected. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 96: Creating A Program Using Teach-In

    Stitch length for the current seam section Value range: 00.0 – 12.0 [mm] (depending on subclass) • Use ◄/► to select the Stitch length parameter • Use ▲/▼ to change the stitch length Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 97 Push the pedal fully back.  The program switches to Edit mode. If necessary, set additional parameters for all seam sections ( p. 96) and complete the selected program ( p. 98). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 98: Adjusting Parameters For The Current Seam Section

    Parameters for the current seam section: Symbol Description StitchCount Length of the seam section 0 = Manually step through > 1 = Number of stitches or length in mm Max. speed Maximum speed for the seam section. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 99 Seam middle guide (only on 2-needle machines) Edge Guide • Gap Edge stop (if available); value for the distance between the needle and the material edge, setting identical to Manual mode,  p. 74. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 100: Adjusting Parameters For The Selected Program

    Press the OK button to activate or deactivate the parameter ▲/▼ or use to edit the value and confirm the change by press- ing the OK button. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 101 Daily piece counter, can be set to count either up or down. When the daily piece counter is activated, it must be reset once after entering a value using the function in the softkey menu to ensure it counts correctly. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 102: Editing Programs

    Press the P button.  The control switches to Edit mode. The following information is shown, and the P in the program number field flashes: Fig. 48: Display in editing mode 5 2.0 Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 103: Copying The Program

     The P above the program number will flash. Press the softkey menu button.  The softkey menu appears. Fig. 49: Softkey menu Press the numeric button under  The following display appears: Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 104 5 2.0 If necessary, make changes to the newly copied program. Press the ESC button.  The program is saved. The machine switches to Automatic mode and the newly created program is selected. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 105: Deleting The Program

    ▲/▼ To delete further programs, select the program using repeat from step 3. Press the ESC button to go to Automatic mode.  The machine switches to Automatic mode. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 106 Programming Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 107: Maintenance

    Advanced maintenance work may only be carried out by qualified specialists ( Service Instructions). Maintenance interval Work to be carried out Operating hours Cleaning  Removing lint and thread remnants Lubricating  Lubricating the machine head  Lubricating the hook Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 108: Cleaning

    Make sure no particles fly into the oil pan. NOTICE Property damage from soiling! Lint and thread remnants can impair the operation of the machine. Clean the machine as described. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 109 • Hook (2) • Area around the needle (1) Cleaning steps: Switch off the machine at the main switch. Remove any lint and thread remnants using a compressed air gun or a brush. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 110: Lubricating

    For topping off the oil reservoir, use only lubricating oil DA 10 or oil of equivalent quality with the following specifications: • Viscosity at 40 °C:10 mm • Flash point: 150 °C Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 111: Lubricating The Machine Head

    If the inspection glass lights up red, the machine is not suffi- ciently supplied with oil. If the oil level is below the minimum level marking (3): Pour oil through the refill opening (1) but no higher than the maximum level marking (2). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 112: Lubricating The Hook

    10 seconds with the sewing feet lifted and at a high speed.  The blotting paper will show a thin strip of oil when sewing is complete. Fig. 55: Lubricating the hook ① (1) - Screw Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 113: Servicing The Pneumatic System

    Refer to the Technical data ( p. 145) chapter for the permissi- ble operating pressure. The operating pressure cannot deviate by more than ± 0.5 bar. Check the operating pressure on a daily basis. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 114 Pull the pressure controller (1) up. Turn the pressure controller until the pressure gage (2) indicates the proper setting: • Increase pressure = turn clockwise • Reduce pressure = turn counterclockwise Push the pressure controller (1) down. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 115: Draining The Water Condensation

    To drain water condensation: Disconnect the machine from the compressed air supply. Place the collection tray under the drain screw (3). Loosen the drain screw (3) completely. Allow water to drain into the collection tray. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 116: Cleaning The Filter Element

    (2) - Water separator To clean the filter element: Disconnect the machine from the compressed air supply. Drain the water condensation ( p. 113). Loosen the water separator (2). Loosen the filter element (1). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 117: Parts List

    Tighten the drain screw (3). 10. Connect the machine to the compressed air supply. Parts list A parts list can be ordered from Dürkopp Adler. Or visit our website for further information at: www.duerkopp-adler.com Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 118 Maintenance Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 119: Setup

    Remove all transport locks before setting up the machine: • Lashing straps and wooden blocks from the machine head, the table and the stand • Supporting wedges between machine arm and throat plate Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 120: Assembling The Stand

    Important: Turn the adjusting screw (3) so that the stand has even contact with the ground. * Stand components for long arm machines have 2 cross bars, and the other stand components have 1 cross bar. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 121: Assembling The Pedal And Setpoint Device

    Attach the pedal rod (1) with the ball sockets to the setpoint device (5) and to the pedal (4). Pull the pedal rod (1) to the correct length: Proper setting 10° inclination with pedal (4) released Tighten the screw (2). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 122: Tabletop

    (6) - Hole (3) - Drawer (7) - Reel stand (4) - Oil pan To complete the tabletop: Screw the drawer (3) with the left-hand bracket to the under- side of the tabletop. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 123: Assembling The Tabletop To The Stand

    To assemble the tabletop to the stand: Place the tabletop on the head sections (1) of the inner bars. Use the screws (2) to fasten the tabletop at the screw holes of the head sections. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 124: Setting The Working Height

    The working height is continuously adjustable between 750 and 900 mm (clearance between the floor and upper edge of the tabletop). Fig. 63: Setting the working height ① (1) - Screws Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 125: Assembling The Control

    Screw the control (2) onto the 4 screw holders (3) under the tabletop. Clamp the power cable of the control (2) into the strain relief mechanism (1). Screw the strain relief mechanism (1) under the tabletop. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 126: Inserting The Machine Head

    Guide the cables through the tabletop with great care so as not to create any chafing or pinching points. Insert the machine head from above at an angle of 45°. Insert the upper hinge parts (2) into the rubber inlays (1). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 127: Assembling The Control Panel

    (2) - Plug To assemble the control panel: Tighten the control panel (1) on the bracket (3). Insert the plug (2) of the connecting cable into the socket of the control panel (1). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 128: Assembling The Knee Button

    Guide the connecting cable (2) to the back between the oil pan and the control. Insert the plug (3) of the connecting cable into the socket of the control. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 129: Assembling The Oil Extraction Line

    Insert the tube (1) of the oil extraction line into the plastic adapter. 7.12 Electrical connection DANGER Risk of death from live components! Unprotected contact with electricity can result in serious injuries or death. Only qualified specialists may perform work on electrical equipment. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 130: Connecting The Sewing Lamp Transformer

    (1) - Sewing lamp transformer Assembling the sewing lamp transformer Screw the sewing lamp transformer (1) in place at the pre- drilled holes under the tabletop. Assemble the connecting cable under the tabletop using cable ties. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 131 Loosen the adapter cover screws (2). Connect the supply line: • for additional sewing lamps to be assembled to the X3 port (5) • for integrated LED sewing lamps connected to the 24V/X5 port (4) Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 132: Establishing Equipotential Bonding

    Feed the equipotential bonding cable from the connection (1) on the rear side of the control through the slot in the tabletop and plug it onto the tab connector (2) on the base plate. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 133: Connecting The Control

    The pneumatic system of the machine and of the additional equip- ment must be supplied with dry and oil-free compressed air. The supply pressure must lie between 8 and 10 bar. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 134: Assembling The Compressed Air Maintenance Unit

    Connect the machine hose (4) coming out of the machine head to the maintenance unit (3) at the top right. Connect the system connection hose (2) to the pneumatic system. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 135: Setting The Operating Pressure

    ± 0.5 bar. Fig. 73: Setting the operating pressure ① ② (1) - Pressure controller (2) - Pressure gage To set the operating pressure: Pull the pressure controller (1) up. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 136: Checking The Lubrication

    Check at the inspection glass (3) whether the warning indica- tor is lit red or the oil level has dropped below the minimum marking (1). If this is the case, top off oil ( p. 109). Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 137: Performing A Test Run

    11. Transfer the desired quick function from the push button to the favorite button ( p. 47). 12. Start the sewing test at low speed. 13. Gradually increase the speed until the working speed is reached. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 138 Setup Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 139: Decommissioning

    Remove residual oil from the oil pan using a cloth. Cover the control panel to protect it from soiling. Cover the control to protect it from soiling. Cover the entire machine if possible to protect it from contam- ination and damage. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 140 Decommissioning Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 141: Disposal

    When disposing of the machine, be aware that it consists of a range of different materials (steel, plastic, electronic components, etc.). Follow the national regulations when disposing these materials. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 142 Disposal Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 143: Troubleshooting

    Email: service@duerkopp-adler.com Internet: www.duerkopp-adler.com 10.2 Messages of the software Should a fault occur, refer to the  Service Instructions or turn to Customer Service. Do not attempt to correct the error yourself. Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 144: Errors In Sewing Process

    ( p. 40). Thread-guiding parts, such Check threading path as thread guides, are ( p. 26). sharp-edged Throat plate or hook have Have parts reworked by been damaged by the qualified specialists needle Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 145 ( p. 26,  p. 38). thread have not been threaded correctly Needle Needle thickness is Use recommended needle breakage unsuitable for the sewing thickness ( p. 145). material or the thread Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 146 Troubleshooting Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 147: Technical Data

    [Nm] 120/3 - 10/3 (short thread cutter, KFA max. 15/3) Stitch length [mm] 12/12 Speed maximum 3800 3400 3200 [min Speed set 3400 3000 [min at the factory Sewing foot stroke [mm] Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 148 (in combination with compression spring); depending on material thickness detection • Sewing foot lift controlled by stepper motor (max. 20 mm, same actuator as the one used for the sewing foot pressure) Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 149 • intuitive control software with graphical user interface • up to 999 different seam programs supporting a maximum of 30 individual seam sections each. Sequential mode for a max- imum of 9 interlinked seam programs Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 150 Technical data Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...

  • Page 151: Appendix

    Appendix 12 Appendix Fig. 75: Tabletop drawing Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 152 Appendix Fig. 76: Wiring diagram (1) Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 153 Appendix Fig. 77: Wiring diagram (2) Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 154 Appendix Fig. 78: Wiring diagram (3) Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 155 Appendix Fig. 79: Wiring diagram (4) Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 156 Appendix Fig. 80: Wiring diagram (5) Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 157 Appendix Fig. 81: Wiring diagram (6) Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 158 Appendix Fig. 82: Wiring diagram (7) Operating Instructions 867-M PREMIUM - 02.0 - 05/2017...
  • Page 160 DÜRKOPP ADLER AG Potsdamer Straße 190 33719 Bielefeld GERMANY Phone +49 (0) 521 / 925-00 service@duerkopp-adler.com E-mail www.duerkopp-adler.com...

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