Engine Assembly Removal And Installation - Suzuki GRAND VITARA 2005 Service Manual

1D-19 Engine Mechanical:

Engine Assembly Removal and Installation

WARNING
!
Before servicing fuel system, be sure to
observe "Precautions on Fuel System
Service: in Section 1G".
Removal
1) Relief fuel pressure referring to "Fuel Pressure Relief
Procedure: in Section 1G".
2) Remove battery.
3) Drain engine oil referring to "Engine Oil and Filter
Change: in Section 0B".
4) Drain coolant referring to "Cooling System Draining:
in Section 1F".
5) Remove accessory drive belt referring to "Accessory
Drive Belt and Idler Pulley Removal and Installation:
in Section 1J".
6) Remove shift control lever referring to "Transmission
Shift Control Lever Removal and Installation: in
Section 5B".
7) Remove exhaust No.1 pipe referring to "Exhaust
System Components: in Section 1K".
8) Remove front and rear propeller shafts referring to
"Propeller Shaft Removal and Installation: in Section
3D".
9) Disconnect clutch operating cylinder referring to
"Clutch Fluid Pipe and Hose Removal and
Installation: in Section 5C in related manual".
10) With hose connected, detach A/C compressor from
its bracket referring to "Compressor Assembly
Removal and Installation: in Section 7B", if
equipped.
CAUTION
!
Suspend removed A/C compressor at a place
where no damage will be caused during
removal and installation of engine assembly.
11) Disconnect P/S suction hose and low pressure
S5JB0B1406053
return hose from P/S fluid reservoir referring to "P/S
Hose / Pipe Components: in Section 6C".
12) Disconnect MAF sensor connector (1), and remove
air cleaner case (2) and turbocharger inlet hose (3).
2
13) Remove intercooler inlet pipe (1).
14) Disconnect the following connectors and wire
harness.
• A/C compressor (4)
• Pre / post heating control unit (5)
• ECM (6)
• Main fuse (7)
• Fuse box No.1 (8)
• Exhaust gas temperature sensor -2 & -3 sensors
(9)
• Diesel particulate filter differential pressure sensor
(10)
• Boost pressure control solenoid valve (11)
• Fuel heater (12)
• Fuel filter water detection sensor (13)
• Noise suppressor wire (14) from timing belt cover
No.2
3
I5JB0B140040-01
1
I5JB0B140041-02
1