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1 CONTENTS
SECTION ............................................................... PAGE
SAFETY, OPERATION & MAINTENANCE MANUAL ............................... 1
IMPORTANT .............................................................................................. 1
PRODUCT IDENTIFICATION .................................................................... 2
GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS ................. 4
DURING SERVICE LIFE ............................................................................ 4
END OF SERVICE LIFE ............................................................................ 4
PARTS MANUAL ....................................................................................... 5
KEY NUMBERS ......................................................................................... 5
HOW TO OPERATE SAFELY .................................................................... 7
SAFE OPERATION .................................................................................... 7
PREPARATION ......................................................................................... 7
OPERATION .............................................................................................. 8
..................................................................................................... 9
SAFE HANDLING OF FUELS .................................................................... 9
MAINTENANCE AND STORAGE .............................................................. 9
WHEN YOU PUT THE MOWER ON A TRAILER ..................................... 10
IMPORTANT SAFETY NOTES ................................................................. 11
SAFETY DECALS ..................................................................................... 14
INSTRUCTION DECALS .......................................................................... 16
OPERATOR WORKSTATION .................................................................. 18
CONTROL PANEL .................................................................................... 19
STARTER KEY SWITCH .......................................................................... 20
THROTTLE CONTROL ROTARY ............................................................. 20
PARK BRAKE ........................................................................................... 20
HAZARD WARNING SWITCH (OPTIONAL) ............................................ 20
CUTTER SWITCH (PTO) .......................................................................... 21
4WD IN REVERSE SWITCH .................................................................... 21
LIGHT SWITCH (OPTIONAL) ................................................................... 21
ROTATING BEACON (OPTIONAL) .......................................................... 21
CRUISE CONTROL SWITCH ................................................................... 22
TRANSPORT LOCK SWITCH .................................................................. 22
DPF SWITCH ............................................................................................ 22
AUXILARY HYDRAULIC SERVICES KIT ................................................. 22
VISUAL DISPLAY ...................................................................................... 23
STARTUP SCREEN ................................................................................. 23
WARNING / SERVICE SCREEN .............................................................. 23
HOME SCREEN ....................................................................................... 24
ENGINE START ........................................................................................ 24
THE ENGINE WILL NOT START ............................................................. 24
MAIN MENU .............................................................................................. 25
CLOCK & DATE ADJUST ......................................................................... 25
SERVICE MENU ....................................................................................... 25
FAULT LOG .............................................................................................. 25
TIME UNTIL SERVICE ............................................................................. 26
VEHICLE DIAGNOSTICS ......................................................................... 26
I/O DIAGNOSTICS .................................................................................... 27
SETTINGS ................................................................................................ 27
MEASUREMENT UNITS ........................................................................... 27
VEHICLE MODES ..................................................................................... 34
CRUISE CONTROL ................................................................................... 34
.................................................................................................... 35
ADAPTICUT™ .......................................................................................... 35
VEHICLE SPEED ...................................................................................... 36
DISPLAY INCLINES ................................................................................. 36
AUTO IDLE ............................................................................................... 36
CROSS CUT ............................................................................................. 37
INCLINOMETER ....................................................................................... 37
SET DEFAULT PARAMETERS ................................................................ 37
CHANGE PIN ............................................................................................ 38
BRIGHTNESS ........................................................................................... 38
LANGUAGE MENU ................................................................................... 38
WARNING SCREENS .............................................................................. 39
SLOPE ANGLE DISPLAY ......................................................................... 39
WARNING SLOPE ANGLE - INHIBIT CUT ............................................. 40
WARNING SLOPE ANGLE - STOP CUT ................................................ 40
WARNING OIL PRESSURE FAULT ......................................................... 40
WARNING ENGINE OVERHEAT ............................................................. 41
WARNING ENGINE FAULT....................................................................... 41
WARNING BATTERY FAULT ................................................................... 41
WARNING LOW HYDRAULIC OIL ........................................................... 42
WARNING CHARGE FILTER BLOCKED ................................................. 42
WARNING SERVICE REQUIRED ............................................................ 42
EMISSION FAULT - EGR NOX CONTROL .............................................. 43
EMISSION FAULT - MAF SENSOR ........................................................ 43
EMISSION FAULT - DPF SENSOR ......................................................... 43
CLEAN DPF ASH ...................................................................................... 43
ECU COMMUNICATION FAULT .............................................................. 44
MCU / DISPLAY COMMUNICATION FAULT ........................................... 44
COOLING FAN OPERATION ................................................................... 45
LIFT/LOWER SWITCH'S .......................................................................... 46
INDICATOR LAMPS ................................................................................. 46
WEIGHT TRANSFER BUTTON ................................................................ 46
TRACTION PEDAL ................................................................................... 47
DRIVING ................................................................................................... 47
MOWING ................................................................................................... 47
STEERING TILT CONTROL ..................................................................... 48
.................................................................................................... 48
POWER OUTLET ..................................................................................... 48
PARK BRAKE RELEASE VALVE ............................................................. 49
FREE WHEEL ........................................................................................... 49
THE FREE WHEEL FACILITY................................................................... 49
LIGHTING KIT (OPTIONAL) ..................................................................... 50
SEAT RIGHT HAND ARM REST & POD .................................................. 50
CABIN CONTROLS .................................................................................. 51
SECTION................................................................ PAGE
DAILY INSPECTION ................................................................................. 53
OPERATOR INTERLOCK SYSTEM .........................................................54
PROCEDURE FOR OPERATION .............................................................55
TO FIT THE CUTTER DECKS TO THE MACHINE ..................................56
OPERATION OF THE MACHINE ..............................................................62
HOW TO START THE ENGINE ................................................................62
HOW TO DRIVE ........................................................................................62
HOW TO MOW ..........................................................................................63
TO STOP THE ENGINE ............................................................................63
TO REMOVE A BLOCKAGE FROM CUTTING UNITS..............................63
TRANSPORTING ON A TRAILER ............................................................64
SLINGING AND JACKING THE MACHINE ...............................................64
MOWING ON SLOPES .............................................................................65
HOW TO CALCULATE A SLOPE .............................................................66
SLOPE CALCULATION CHART ...............................................................67
GENERAL PRECAUTIONS .......................................................................69
ENGINE AUXILIARY BELT .......................................................................70
WEIGHT TRANSFER ADJUSTMENT .......................................................70
STEERING SHAFT ADJUSTMENT .........................................................70
AXLE STOP ADJUSTMENT ......................................................................71
HEIGHT OF CUT ADJUSTMENT ..............................................................72
HEIGHT OF CUT ADJUSTMENT (FRONT DECK) ...................................72
HEIGHT OF CUT ADJUSTMENT (WING CUTTER DECKS) ...................73
GENERAL INSTRUCTIONS FOR GRAMMER SEATS ............................74
SEAT (GRAMMER MSG85) ......................................................................75
AIR SUSPENSION SEAT (GRAMMER MSG75 -521) ..............................76
WEIGHT ADJUSTMENT ...........................................................................76
FRONT AND BACK ADJUSTMENT ..........................................................76
BACKREST EXTENSION ..........................................................................76
LUMBAR SUPPORT (OPTION) ................................................................77
LEFT HAND ARMRESTS ..........................................................................77
ARMREST ADJUSTMENT ........................................................................77
BACKREST ADJUSTMENT ...................................................................... 77
MAINTENANCE .........................................................................................78
AIR SUSPENSION SEAT (GRAMMER MSG95 -721) .............................79
WEIGHT ADJUSTMENT ...........................................................................79
HEIGHT ADJUSTMENT ............................................................................79
ARMRESTS ADJUSTMENT (OPTION) ....................................................80
ARMREST (OPTION) ................................................................................80
BACKREST ADJUSTMENT (OPTION) .....................................................80
LUMBER SUPPORT (OPTION) ................................................................80
BACKREST ADJUSTMENT (OPTION) .....................................................81
FORE / AFT ISOLATOR (OPTION) ...........................................................81
MULTIFUNCTION ARMREST (OPTION) ..................................................81
MAINTENANCE .........................................................................................82
MAINTENANCE AND LUBRICATION CHARTS .......................................84
MACHINE SERVICE INTERVAL CHART .................................................84
FLUID REQUIREMENTS ..........................................................................84
ENGINE SERVICE INTERVAL CHART ....................................................86
GENERAL PRECAUTIONS .......................................................................88
ENGINE .....................................................................................................88
ENGINE LUBRICATION ............................................................................89
ENGINE COOLANT ...................................................................................90
HYDRAULIC SYSTEM ..............................................................................92
HYDRAULIC FILTER .................................................................................93
HYDRAULIC TEST PORTS ......................................................................94
.....................................................................................................95
FUEL SYSTEM ..........................................................................................96
AIR CLEANER ...........................................................................................97
BATTERY ..................................................................................................98
CHARGE THE BATTERY ..........................................................................99
ENGINE EXHAUST ...................................................................................99
DIESEL PARTICULATE FILTER ..............................................................100
HYDRAULIC HOSES ...............................................................................101
WHEEL ALIGNMENT PROCEDURE .......................................................102
STEERING ROD AND STEERING LINK CHECK ....................................103
TYRES ....................................................................................................104
WHEEL MOUNTING PROCEDURE ........................................................104
BLADE CHANGE ......................................................................................105
INSPECTING BLADES .............................................................................106
SHARPENING BLADES ...........................................................................106
FOLDING ROPS .......................................................................................107
CARE AND CLEANING ............................................................................108
MOWER STORAGE .................................................................................109
LUBRICATION OF CUTTING UNIT ..........................................................110
ENGINE PROBLEM DIAGNOSTICS ........................................................110
QUALITY OF CUT PROBLEM SOLVING ................................................112
FUSE AND RELAY/COMPONENT IDENTIFICATION .............................120
FUSES ....................................................................................................121
RELAYS ....................................................................................................121
ENGINE SPECIFICATION .......................................................................123
DIMENSIONS & WEIGHTS (ROPS MACHINE) .......................................124
DIMENSIONS & WEIGHTS (CAB MACHINE) .........................................126
MACHINE SPECIFICATION .....................................................................128
VIBRATION ..............................................................................................129
....................................................................................................130
SLOPES ...................................................................................................130
CUTTING PERFORMANCE .....................................................................130
CUTTER DECK SPECIFICATION ............................................................131
RECOMMENDED LUBRICANTS .............................................................132
ACCESSORIES ........................................................................................132
GUARANTEE ...........................................................................................133
WARRANTY .............................................................................................133
SERVICE ..................................................................................................133
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