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Related Manuals for Endress+Hauser StamoLys CA 70
Summary of Contents for Endress+Hauser StamoLys CA 70
- Page 1 StamoLys CA 70 BA 341C/07/en/02.02 51510096 valid from: AL/CR/CU/FE/HA/MN/SI Software version 3.5 Analyzer for Photometric Measurement Operating Instructions STAMOLYS CA 70 Endress+Hauser Quality made by Endress+Hauser ISO 9001...
- Page 2 StamoLys CA 70 Endress+Hauser...
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Page 3: Table Of Contents
Table of contents Safety instructions ....4 Technical data ....38 Designated use . -
Page 4: Safety Instructions
• Repairs not described in these Operating Instructions may only be carried out at the manufacturer’s or by the Endress+Hauser service organisation. Operational safety The analyzer has been designed and tested according to the state of the art and left the factory in perfect functioning order. -
Page 5: Return
StamoLys CA 70 Safety instructions Return If the analyzer has to be repaired, please return it cleaned to the Endress+Hauser sales centre responsible. Please use the original packaging, if possible. Please enclose the completed Dangerous Goods sheet (copy the second last page of these Operating instructions) with the packaging and also the shipping documents. -
Page 6: Identification
Identification StamoLys CA 70 Identification Device designation 2.1.1 Nameplate Compare the order code on the nameplate (at the analyzer) with the product structure (see below) and your order. Fig. 1: Example nameplate for CA 70 2.1.2 Product structure CA 70 AL/CA/CR/CU/FE/HA/MN/S... -
Page 7: Scope Of Delivery
• a hose ID 6.4 mm • a quality certificate • an Operating Instructions BA 341C/07/en If you have any questions, please contact your supplier or your Endress+Hauser sales centre responsible (see back page of these Operating Instructions). Certificates and approvals Declaration of conformity The product meets the legal requirements of the harmonised European standards. -
Page 8: Installation
The original packaging offers the best protection. Also, keep to the approved ambient conditions (see "Technical data"). • If you have any questions, please contact your supplier or your Endress+Hauser sales centre responsible (see back page of these Betriebsanleitung). - Page 9 StamoLys CA 70 Installation 3.2.2 Wall mounting Either mount the analyzer directly on a wall using screws or use the wall mounting set available as an accessory ( → Chap. 8.1, P. 31). Mounting with wall mounting set for analyzer with cooling device (optional) Fig.
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Page 10: Installation Instructions
– Sample conditioning using ultrafiltration for heavily soiled media, e.g. from the primary settling tank. For questions regarding sample conditioning and its automation, please contact Endress+Hauser Service or the Endress+Hauser Sales Centre responsible for your region. Connect the tubes from canisters containing reagents, standard and cleaning... -
Page 11: Wiring
StamoLys CA 70 Wiring Wiring Quick wiring guide Warning! • Electrical connection must only be carried out by authorised skilled personnel. • Skilled personnel must have read and understood these Operating Instructions and must adhere to them. • Ensure before beginning the connection work that the power cable is not under voltage. - Page 12 Wiring StamoLys CA 70 Terminal assignment for two-channel version Function Designation Terminal without Terminal with cooling device cooling device Mains Alarm value 1, channel 1 Alarm value 2, channel 1 Alarm value 1, channel 2 Alarm value 2, channel 2...
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Page 13: Signal Connections
StamoLys CA 70 Wiring Signal connections Connection Designation Function Signal inputs Leak Liquid has collected in housing base No sample No sample available, measurement is not started, display flashes Signal outputs AV 1 Alarm value 1 exceeded or undershot AV 2... -
Page 14: Post-Connection Check
Wiring StamoLys CA 70 Note! Condition fulfilled means: • AV 1: concentration > Alarm value 1 • AV 2: concentration > Alarm value 2 • Fault: error occurred Contacts AV 1, AV 2 and fault are only affected during automatic operation. -
Page 15: Operation
StamoLys CA 70 Operation Operation Operation and commissioning The following chapters provide you with information on the analyzer’s operating elements and explain how to make settings. In chapter 6, “Commissioning”, you will find the procedure for initial start-up and for daily analyzer operation. - Page 16 Operation StamoLys CA 70 5.3.1 Main menu Access the main menu by holding down the key until “AUTO MEASURING” is displayed. For the main menu options and information about them, please see the following table. Selection Display Info Calibration, measurement, flushing time-controlled...
- Page 17 StamoLys CA 70 Operation 5.3.3 Menu "PARAMETER ENTRY" Navigate through the main menu with the key to the "PARAMETER ENTRY" option and press the key, to move forward within this sub-menu and the key, to return to the previous option. The settings can be changed within the individual options with the keys.
- Page 18 Operation StamoLys CA 70 Option Range of adjustment Display Info (factory settings in bold) Time of 1st calibration (DD.MM.YY, time hh.mm. After each change the instrument does not wait for the calibration interval. If the calibration is to start immediately, set the time in the past.
- Page 19 StamoLys CA 70 Operation 5.3.4 Menu "CONFIGURATION" Note! Some settings that can be made in this menu affect the defaults in the "PARAMETER ENTRY" menu. In view of this, complete the "CONFIGURATION" menu first during initial start-up. Navigate through the main menu with the key to the "CONFIGURATION"...
- Page 20 Operation StamoLys CA 70 Option Range of adjustment Display Info (factory settings in bold) If the sample is to be diluted between taking the 0.10 ... 1.00 Dilution Dilution sample and the analyzer, the dilution factor has to 1.00 1.00 be entered here.
- Page 21 StamoLys CA 70 Operation 5.3.5 Menu "LANGUAGE" Naviagte through the main menu with the key to the "LANGUAGE" option and press key to select your desired language. Pressing accepts the desired language. With the key, you can return to the main menu at any time.
- Page 22 Operation StamoLys CA 70 Selection Display Info "Virtual switching board" Various valve and pump combinations can be selected. The setting options are: – Valve 1: P (sample) or S (standard) – Pump 1 and pump 2: s (stop) or g (go) –...
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Page 23: Calibration
StamoLys CA 70 Operation Selection Display Info You can output all data sets (in ASCII-format) via the serial interface. For this, the receiving end (PC) Serial output Serial output must be configured like this: 9600, N, 8, 1. yes: K... - Page 24 Operation StamoLys CA 70 Measuring range Concentration [mg/l] Frequency [Hz] Iron, medium measuring range 0.00 ... 2.00 mg/l 0.00 FE-B 0.50 1.00 1.50 2.00 1020 Iron, upper measuring range 0.00 ... 5.00 mg/l 0.00 FE-C 0.50 1.00 1.50 2.00 1020 2.50...
- Page 25 StamoLys CA 70 Operation Measuring range Concentration [mg/l] Frequency [Hz] Silicate, upper measuring range 0.00 ... 5.00 mg/l 0.00 SI-B 0.10 0.50 1.00 1.50 2.00 2.50 3.00 4.00 5.00 Endress+Hauser...
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Page 26: Commissioning
Commissioning StamoLys CA 70 Commissioning Function check Warning! • Check that all connections have been made correctly. Check, in particular, that all hose connections are secure, so that no leaks occur. • Ensure that the mains voltage corresponds to the voltage specified on the nameplate. - Page 27 StamoLys CA 70 Commissioning Function Duration [s] Range of adjustment Measurement Flushing (sample) 3 x 15 Delay to sample 20 ... 300 "CONFIGURATION"/ "Delay to sample" Stabilisation 1st measurement Flushing (reag. line) Fill mixture 10 ... 15 "SERVICE" / "Mixture"...
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Page 28: Maintenance
Maintenance StamoLys CA 70 " Maintenance Caution! You must not carry out any measures not listed in the following chapters yourself. This work must only be carried out by the E+H Service. Maintenance schedule All maintenance duties that have to be carried out during normal operation of the CA 70 are explained below. -
Page 29: Replacement Of The Reagents
StamoLys CA 70 Maintenance Replacement of the reagents Warning! • There is a danger of crushing limbs at doors, inserts and pump heads. • Refer to the warning instructions in the safety data sheets when handling reagents. Wear protective clothing, gloves and goggles. -
Page 30: Placing Out Of Service
Maintenance StamoLys CA 70 Loosen the hose safety plate and open the pump clips. Now you can remove the hoses. Replace the new pump hoses in the reverse sequence of operations. Do not forget to reconnect the reagent hoses to the canister. -
Page 31: Accessories
StamoLys CA 70 Accessories Accessories Installation accessories • Wall bracket for non-cooled version; Order No. 51503061 • Wall bracket for cooled version; Order No. 51503063 • GFR cabinet for 1 CA 70 and 1 CA 50 Sedimentation Unit ; Order No. 51503066 •... -
Page 32: Trouble-Shooting
Trouble-shooting StamoLys CA 70 Trouble-shooting Trouble-shooting instructions Although the CA 70 analyzer is not very prone to faults due to its simple assembly, problems can, of course, not be completely ruled out. Possible errors, their causes and their possible remedies are listed below. - Page 33 StamoLys CA 70 Trouble-shooting 9.1.2 System errors / process errors Error message Possible cause Tests and / or corrective measures Reagents Simple check: Add about 20 ml of standard solution with about 1 ml of reagent in a beaker. If it does not change colour after max.
- Page 34 Trouble-shooting StamoLys CA 70 Error message Possible cause Tests and / or corrective measures Wrong size of Check the setting ("CONFIGURATION", "Analog output 1" " 2"). analog output Measured value Incorrect measuring Adjust measuring range ("PARAMETER ENTRY", "Measuring range") transfer errored...
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Page 35: Spare Parts
StamoLys CA 70 Trouble-shooting Spare parts Fig. 9: Summary of components and spare parts (except from CA 70 SI) Sample collector or housing Storage canister for reagent 1 Sample pump Storage canister for reagent 2 (if available) Reagent pump Storage canister for reagent 3 (if available) - Page 36 Trouble-shooting StamoLys CA 70 Item Spare part Order number Hose adapter, 3.2 mm x 6.4 mm 51506492 Mixer insert 51504254 Hose squeeze valve 51508622 Complete sample collector: 51502909 housing with sample collecting vessel, electronics, all connecting hoses Sample collector housing...
- Page 37 StamoLys CA 70 Trouble-shooting 9.2.6 Spare parts for CA 70 HA (total hardness) Spare part Order number Maintenance kit CAV740-2: CAV740-2 – 2 sets of pump hoses yellow/blue (12 hoses 51506434) – Each with one pack of hose adapters, items 130, 131, 132, 133...
- Page 38 Trouble-shooting StamoLys CA 70 Spare part Order number Maintenance kit CAV740-4: CAV740-4A – 1 Set pump hoses violet/white (items 113, 12 hoses 51508945) – 1 Set pump hoses black/black (12 hoses 51506497) – Each with 1 pack hose adapters items 130, 131, 132, 133...
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Page 39: Technical Data
StamoLys CA 70 Technical data Technical data 10.1 Input Measured value Aluminium: mg/l Al Chromate: mg/l Cr (VI) Copper: mg/l Cu Iron: mg/l Fe Hardness: mg/l CaCO Manganese: mg/l Mn Silicate: mg/l SiO Measuring range Aluminium: 1 ... 300 µg/l / 0.05 ... 1.0 mg/l Chromat: 0.1 ... -
Page 40: Power Supply
Technical data StamoLys CA 70 10.3 Power supply Supply voltage 230 V AC, 50/60 Hz 115 V AC, 50/60 Hz Power consumption non-cooled: 40 VA cooled: 200 VA Current consumption non-cooled: 0.15 A cooled: 0.9 A Fuse medium time-lag 0.2 A time-lag 0.5 A... -
Page 41: Mechanical Construction
StamoLys CA 70 Technical data 10.6 Operating conditions (process) Specification for customer-supplied sample conditioning (no StamoLys CA 50) for 1 measuring point: Sample flow rate min. 5 ml/min Sample requirements per 20 ml measurement Consistency of sample low in solids (< 50 mg/l) Process connection 3.2 mm (for tubing ID 3.2 mm / OD 6.3 mm) -
Page 42: Appendix
Appendix StamoLys CA 70 Appendix 11.1 Operating matrix One-channel version AUTO Calibration Measuring Flushing Waiting MEASURING Measuring Measuring Alarm value Alarm value Measuring Calibration PARAMETER range start range end interval Measurem. interval alibration ENTRY Concentrat. Code Default Measuring Calibration Delay to... - Page 43 StamoLys CA 70 Appendix Standard Flushing Flushing solution Flushing interval time Analog Alarm value Alarm value Error act. Date/ Calibrate Frequency output contact time offset offset Endress+Hauser...
- Page 44 Appendix StamoLys CA 70 Two-channel version AUTO Calibration Measuring Flushing Waiting MEASURING Measuring Measuring Measuring Measuring Alarm value Alarm value Alarm value Alarm value PARAMETER range start1 range start2 range end 1 range end 2 ENTRY Code Default Measuring Calibration Concentr.
- Page 45 StamoLys CA 70 Appendix Measuring 1 st Calibration Calibration Flushing Flushing Measurem. interval Channel 1 Channel 2 interval solution Flushing interval alibration time Analog Analog Frequency Alarm value Alarm value Alarm value Alarm value Error act. Date/ Calibrate output 1...
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Page 46: Specifications Overview
Appendix StamoLys CA 70 11.2 Specifications overview Aluminium Serial No. Photometer No. Software version Sample pump Step motor 60 Upm Sample hose Code: yellow/blue Tygon ID 1.52 mm Reagent pump Synchronous motor 20 Upm fix Reagent hose Code: black/black Tygon ID 0.76 mm... - Page 47 StamoLys CA 70 Appendix Chromate Serial No. Photometer No. Software version Sample pump Step motor 60 Upm Sample hose Code: yellow/blue Tygon ID 1.52 mm Reagent pump Synchronous motor 20 Upm fix Reagent hose Code: black/black Viton ID 0.76 mm...
- Page 48 Appendix StamoLys CA 70 Copper Serial No. Photometer No. Software version Sample pump Step motor 60 Upm Sample hose Code: yellow/blue Tygon ID 1.52 mm Reagent pump Synchronous motor 20 Upm fix Reagent hose Code: black/black Tygon ID 0.76 mm...
- Page 49 StamoLys CA 70 Appendix Iron Serial No. Photometer No. Software version Sample pump Step motor 60 Upm Sample hose Code: yellow/blue Tygon ID 1.52 mm Reagent pump Synchronous motor 20 Upm fix Reagent hose Code: black/black Tygon ID 0.76 mm...
- Page 50 Appendix StamoLys CA 70 Total Hardness Serial No. Photometer No. Software version Sample pump Step motor 60 Upm Sample hose Code: yellow/blue Tygon ID 1.52 mm Reagent pump Synchronous motor 20 Upm fix Reagent hose Code: yellow/blue Tygon ID 1.52 mm...
- Page 51 StamoLys CA 70 Appendix Manganese Serial No. Photometer No. Software version Sample pump Step motor 60 Upm Sample hose Code: yellow/blue Tygon ID 1.52 mm Reagent pump Synchronous motor 24 Upm fix Reagent hose Code: black/black Tygon ID 0.76 mm...
- Page 52 Appendix StamoLys CA 70 Silicate Serial No. Photometer No. Software version Sample pump Synchronous motor 60 Upm Sample hose Code: violet/white Tygon ID 2.79 mm Reagent pump Step motor 30 Upm fix Reagent hose Code: black/black Tygon ID 0.76 mm...
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Page 53: Index
Index Accessories ....... 31 Nameplate ........6 Analysis methods . - Page 54 Index StamoLys CA 70 Endress+Hauser...
- Page 55 Declaration of contamination Dear customer, Because of legal determinations and for the safety of our employes and operating equipment we need this “Declaration of contamination” with your signature before your order can be handled. Please put the completely filled in declaration to the instrument and to the shipping documents in any case. Add also safety sheets and/or specific handling instructions if necessary.
- Page 56 Philippines Canada Poland ❑ Endress+Hauser Philippines Inc. Minsk ❑ Endress+Hauser Ltd. ❑ Endress+Hauser Polska Sp. z o.o. Metro Manila Tel. (0172) 263166, Fax (0172) 263111 Burlington, Ontario Raszyn Tel. (2) 3723601-05, Fax (2) 4121944 Tel. (905) 6819292, Fax (905) 6819444 Belgium / Luxembourg Tel.