Related Manuals for Delta S Series
Summary of Contents for Delta S Series
- Page 1 Digitized Automation for a Changing World Delta Electric Servo Press - S Series Installation and Maintenance Instructions www.deltaww.com...
- Page 2 Safety Notice This manual includes safety precautions on user safety and how to prevent the servo press from getting damaged, warnings and notes are used in this manual to describe how important these safety precautions are. Warnings are used to describe supplementary explanations, users must read the items in the warning, danger and stop carefully in order to prevent accidents or causing injuries to the staff.
- Page 3 Definitions of stop, Danger and Warning For your safety, please read this manual before using the servo press and have a clear understanding of all contents related to safety and warnings. Servo press operators must receive training, read and understand how to use the safety measures, also to follow and execute all the rules described in this manual.
- Page 4 Installation safety ◼ lease read this manual carefully before installing in order to make sure that the servo press and controller are installed at suitable usage locations and environments, to avoid affecting the mechanisms and usage life of the electronic components or encountering other safety problems. ◼...
- Page 5 ◼ Stacking objects on top of the servo press, controller or cables is strictly prohibited as doing so may cause damage to the servo press, controller or cables. ◼ Changing or modifying the servo press and controller is strictly prohibited as doing so may result in damages to the servo press or controller and danger to the staff.
- Page 6 Usage and operating safety ◼ Please read this manual carefully before usage in order to ensure proper usage and the safety of the maintenance staff. ◼ Due to operational environment and operator safety considerations, our company will provide dedicated training for the operators of different servo press applications in order to ensure usage safety.
- Page 7 ◼ The location of the interlock switch between the structure of the safety protection device and the protection device should comply with EN ISO 14120 and EN ISO 14119 standards, and the safety distance should be designed according to EN ISO 13857 standards. ◼...
- Page 8 Maintenance safety ◼ Please perform maintenance and inspection work properly according to the manual in order to prolong the usage life of the servo press. ◼ Please add a safety lock on the power switch of the power box when performing maintenance or repair operations on the servo press, and place a “Do not power on”...
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Page 9: Table Of Contents
Delta Electric Servo Press - S Series Installation and Maintenance Instructions Contents Safety Information............... 3 Safety Information Before Use ................3 Safety Information During Use ................4 Safety Information During Maintenance and Under Other Circumstances ..4 Powering System ....................4 Comprehensive System Structure ........ - Page 10 Delta Electric Servo Press - S Series Installation and Maintenance Instructions Equipment Rust Prevention / Lubrication ............21 Pressure Check and Calibration ..............23 Consumable Parts_Belt Replacement ............. 23 Periodic Inspection ............23...
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Page 11: Safety Information
Delta Electric Servo Press - S Series Installation and Maintenance Instructions 1. Safety Information 1.1 Safety Information Before Use Item Description Please shut down power before removing the external power lines to the unit so that the unit is in a disconnected state when the servo press will be out of service for an extended period of time. -
Page 12: Safety Information During Use
Delta Electric Servo Press - S Series Installation and Maintenance Instructions 1.2 Safety Information During Use Item Description Please confirm there are if items interfering with punching and pressing in the surroundings of the equipment. Equipment Surroundings and Operation The emergency stop button has to be reachable by the operator and make sure that it is not covered up by surrounding items. -
Page 13: Comprehensive System Structure
Delta Electric Servo Press - S Series Installation and Maintenance Instructions Comprehensive System Structure S-Series The following figure uses the AM-ESP-S010-XXXX as an example: Side view Front view Safety light curtain (This item is to be prepared or purchased optionally by the... -
Page 14: Basic Operation
Delta Electric Servo Press - S Series Installation and Maintenance Instructions 3. Basic Operation 3.1 Manual Mode Switch There are the manual and external control modes for the operation. It can be switched from one mode to the other through the keyed switch. -
Page 15: Emergency Stop Button
Delta Electric Servo Press - S Series Installation and Maintenance Instructions Emergency Stop Button When the emergency stop button is pressed, the spindle operation will stop in an instant and the buzzer will sound. In addition, a warning message appears on the human -machine interface or teaching box. - Page 16 Delta Electric Servo Press - S Series Installation and Maintenance Instructions Ext. IN (NPN)-Male Definition Definition 24V (In) Recipe 3 Recipe 4 Trigger Recipe 5 Alarm Reset Recipe 6 Safety Signal Recipe 7 Recipe 0 Recipe 1 Recipe 2 Ext. OUT (NPN)-Female...
- Page 17 Delta Electric Servo Press - S Series Installation and Maintenance Instructions AUX pins-Female Definition RS485 D+ RS485 D- Optical Linear Encoder- A Optical Linear Encoder-/A Optical Linear Encoder-B Optical Linear Encoder-/B Optical Linear Encoder-Z Optical Linear Encoder-/Z...
- Page 18 Delta Electric Servo Press - S Series Installation and Maintenance Instructions I/O IN (NPN)-Male Definition Definition 24V (Output) I/O Signal -X7 I/O Signal-X0 I/O Signal -X1 I/O Signal -X2 I/O Signal -X3 I/O Signal -X4 I/O Signal -X5 24G (Output)
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Page 19: Installation Setup
Delta Electric Servo Press - S Series Installation and Maintenance Instructions Installation Setup Power Line Installation Connect the military-standard connector of the power line to the power position of the I/O on the back of the press,And keep a distance of at least 30cm. -
Page 20: Method For Transporting Standard Models, And The Weight Of The Whole Machine
Delta Electric Servo Press - S Series Installation and Maintenance Instructions Method for Transporting Standard Models, and the Weight of the Whole Machine The body has an accompanying lifting ring to facilitate customers to transfer and handle the servo press. In addition, before taking out the lifting ring and putting it into the corresponding keyhole, please remember to remove the upper cover of the "AM-ESP-S030-XXXX, AM-ESP-S050-XXXX"... -
Page 21: Repair
Delta Electric Servo Press - S Series Installation and Maintenance Instructions Repair 4.3.1 AM-ESP-S005-XXXX / AM-ESP-S010-XXXX Standard Type The fastening ports for attaching the servo press are shown in the figure below. Please use 4 general M10X1.5 hex screws (JIS strength 12.9, length 45) and apply the tightening torque of 663 kgf-cm. -
Page 22: Am-Esp-S030-Xxxx / Am-Esp-S050-Xxxx Standard Type
Delta Electric Servo Press - S Series Installation and Maintenance Instructions 4.3.2 AM-ESP-S030-XXXX / AM-ESP-S050-XXXX Standard Type The fastening ports for attaching the servo press are shown in the figure below. Please use 4 general M20X2.5 hex screws (JIS strength 12.9, length 80) and apply the tightening torque of 5600 kgf-cm. -
Page 23: Standard Stand-Alone Model Working Platform
Delta Electric Servo Press - S Series Installation and Maintenance Instructions Standard Stand-alone Model Working Platform 4.4.1 AM-ESP-S005-XXXX / AM-ESP-S010-XXXX Standard Type Please produce the processing jig according to the dimensions shown in the figure. -
Page 24: Am-Esp-S030-Xxxx / Am-Esp-S050-Xxxx Standard Type
Delta Electric Servo Press - S Series Installation and Maintenance Instructions 4.4.2 AM-ESP-S030-XXXX / AM-ESP-S050-XXXX Standard Type Please produce the processing jig according to the dimensions shown in the figure. -
Page 25: Loading And Unloading Spindle Punch
Delta Electric Servo Press - S Series Installation and Maintenance Instructions Loading and Unloading Spindle Punch Recommended punch jig design is provided in this section to facilitate realistic application by users. 4.5.1 AM-ESP-S005-XXXX / AM-ESP-S010-XXXX Standard Type The cross-section of the spindle is shown below. For the punch jig, please use M8 x 1.25 length 8mm set screws. - Page 26 Delta Electric Servo Press - S Series Installation and Maintenance Instructions Installation schematic diagram: Spindle Step 2: Use M8x1.25 8mm long set screw to lock. Step 1: Insert into the spindle in the direction of the red arrow.
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Page 27: Am-Esp-S030-Xxxx / Am-Esp-S050-Xxxx Standard Type
Delta Electric Servo Press - S Series Installation and Maintenance Instructions 4.5.2 AM-ESP-S030-XXXX / AM-ESP-S050-XXXX Standard Type The cross-section of the spindle is shown below. For the punch jig, please use M5 x 0.8 length 12mm hex screws. Caution: The top of the spindle punch is installed with the load cell. Do not assemble tools in a way that could result in deviations or impacts. -
Page 28: Restriction Of Jigs
Delta Electric Servo Press - S Series Installation and Maintenance Instructions Spindle Step 1: Insert into the spindle in the direction Step 2: Use 8-M5x0.8 of the red arrow. hexagon socket head screws with a length of 12 mm to lock. -
Page 29: Equipment Care And Maintenance
Check whether there is any abnormal sound during operation. If so, please lubricate first. If it cannot be ruled out, please contact our company (Delta Electronics) or the agent for assistance. (Recommended inspection frequency: daily) 2. Whether the external fastening screws are loose, if so, please re-lock them (recommended inspection frequency: daily) 3. - Page 30 Delta Electric Servo Press - S Series Installation and Maintenance Instructions 2. Please replenish the lubricating oil for the spindle and screw in time according to the usage conditions and the life of the machine. Supply the oil at the position of the oil supply hole as shown in the figure.
- Page 31 6. Put back the top cover and you're done. 6. Periodic Inspection Servo press maintenance and inspection shall be carried out based on the usage conditions; please contact our company (Delta Electronics) or contract service providers for the maintenance and inspection.
- Page 32 TEL: +7 495 644 3240 Delta Electronics ( Americas ) Ltd. USA: Delta Greentech Elektronik San. Ltd. Sti. ( Turkey ) 5101 Davis Drive, Research Triangle Park, NC 27709, U.S.A. Turkey: TEL: +1 - 919 - 767 - 3813 / FAX: +1 - 919 - 767 - 3969 Şerifali Mah.