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Milnor DRYVAC03 Installation And Service

Milnor DRYVAC03 Installation And Service

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Published Manual Number/ECN: MPIDRYV3AE/2022285A
• Publishing System: TPAS2
• Access date: 07/07/2022
• Document ECNs: Latest
Installation and Service
DRYVAC03
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

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Summary of Contents for Milnor DRYVAC03

  • Page 1 Published Manual Number/ECN: MPIDRYV3AE/2022285A • Publishing System: TPAS2 • Access date: 07/07/2022 • Document ECNs: Latest Installation and Service DRYVAC03 PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

  • Page 3: Table Of Contents

    Watts Ball Valves and Repair Kits BMP920007/1996067V 4. Installation Drawings Attention Installers! Dryer Shuttle Rail Installation B2T2007003/2019193A Air and Duct Requirements for Milnor® Pass-through BNDDUI01/2022242 Dimensional Drawing - Recommended Lint Collector Piping BD6458DLCPBE/2014453D Dimensional Drawing - DRYVAC03 Single Right BDDRYV3SRBE/2015525D...

  • Page 5: Limited Standard Warranty

    (unless the time period is specifically extended for certain parts pursuant to a specific MILNOR published extended warranty) from our factory with no operating hour limitation. This warranty is contingent upon the equipment being installed, operated and serviced as specified in the operating manual supplied with the equipment, and operated under normal conditions by competent operators.

  • Page 6: How To Get The Necessary Repair Components

    • If the component is an electrical component, give the schematic number if known. • If the component is a motor or an electrical control, give the nameplate data from the used component. To write to the Milnor factory: Pellerin Milnor Corporation Post Office Box 400...

  • Page 7: Trademarks

    BNUUUU02 / 2021104A BNUUUU02 0000158094 3/3/21 9:47 AM Released Trademarks BNUUUU02.R01 0000158093 F.2 E.2 3/3/21 9:47 AM Released These words are trademarks of Pellerin Milnor Corporation and other entities: ® Table 1. Trademarks AutoSpot™ GreenFlex™ MilMetrix PulseFlow ® ® GearTrace™...

  • Page 9: Safety

    Safety...

  • Page 10: Safety-Dryers, Conditioners, And Shakers

    The owner/user must familiarize himself with the contents of all machine instruction manuals. The owner/user should direct any questions about these instructions to a Milnor® dealer or the Milnor® Service department.
  • Page 11 The Safety Guide and other machine manuals must be available at all times to the appropriate personnel. See the machine service manual for safety placard part numbers. Contact the Milnor Parts department for replacement placards or manuals. Maintenance —Ensure the machine is inspected and serviced in accordance with the norms of 1.5.
  • Page 12 They can produce explosive fumes when heated. • Do not use flammable solvents in processing. • Do not load machine with goods containing dry cleaning materials. • Do not use the machine in the presence of solvent fumes. PELLERIN MILNOR CORPORATION...
  • Page 13 • Verify the overheat control system and plant fire extinguishers are functioning before operating the machine. Be sure to turn water supply on after testing. • Keep the manual shut-off test valve open except when testing. • Test or inspect the system after every automatic actuation, or monthly. PELLERIN MILNOR CORPORATION...
  • Page 14 These components move automatically. • Do not service the machine unless qualified and authorized. You must clearly understand the hazards and how to avoid them. PELLERIN MILNOR CORPORATION...
  • Page 15 Hazards include but are not limited to panic, burns, poisoning, suffocation, heat prostration, biological contamination, electrocution, and crushing. • Do not enter the cylinder until it has been thoroughly purged, flushed, drained, cooled, and immobilized. — End of BIUUUS27 — PELLERIN MILNOR CORPORATION...
  • Page 16 Paper tags on the machine provide installation guidelines and precautions. The tags can be tie-on or adhesive. You can remove tie-on tags and white, adhesive tags after installation. Yellow adhesive tags must remain on the machine. PELLERIN MILNOR CORPORATION...
  • Page 17 Read the manuals before proceeding. This symbol appears on most tags. The machine ships with safety, operator, and routine maintenance guides for customer use. Milnor dealer manuals for installing, servicing, and commissioning this machine are also available from the Milnor Parts department.
  • Page 18 B2T2007003: Install the shuttle rail in accordance with this instruction and the installation manual. B2T2014022: This control box is mounted here for shipping purposes only. (Only used on 64" and 76" gas and steam dryers with a blower inverter.) — End of BIUUUI02 — PELLERIN MILNOR CORPORATION...
  • Page 19 Paper tags on the machine provide installation guidelines and precautions. The tags can be tie-on or adhesive. You can remove tie-on tags and white, adhesive tags after installation. Yellow adhesive tags must remain on the machine. PELLERIN MILNOR CORPORATION...
  • Page 20 Read the manuals before proceeding. This symbol appears on most tags. The machine ships with safety, operator, and routine maintenance guides for customer use. Milnor dealer manuals for installing, servicing, and commissioning this machine are also available from the Milnor Parts department.
  • Page 21 A tag will also appear on the restraint to help identify it. Most, but not all shipping restraints display the color red. Some shipping restraints are also safety stands. Do not discard these. PELLERIN MILNOR CORPORATION...
  • Page 22 B2T2007003: Install the shuttle rail in accordance with this instruction and the installation manual. B2T2014022: This control box is mounted here for shipping purposes only. (Only used on 64" and 76" gas and steam dryers with a blower inverter.) — End of BIUUUI02 — PELLERIN MILNOR CORPORATION...

  • Page 23: Service And Maintenance

    Service and Maintenance...

  • Page 24: Fire Safety System Operation And Maintenance

    “Error Messages” in the op- ceeded 220° Faults, page 3 Occurs, page 5 page 5 erator guide. * This does not apply to steam dryers. ** This does not apply to steam dryers if they do not use modulation. Pellerin Milnor Corporation...
  • Page 25 Outlet temperature thermocouple. This component gives temperature data to the controller. T3.. Sprinkler valve assembly 1... Reset handle 2... Operation handle 3... Figure 3. View of ST225-1 Figure 2. View of ST550A, ST550B and T2 Figure 5. View of STBB Figure 4. View of ST225-2 and T3 Pellerin Milnor Corporation...
  • Page 26 To prevent these faults, it can be necessary to change some procedures as told in the subsequent sections. Heat system adjustments and repairs are not routine maintenance. Speak to your dealer or Milnor®. 2.1. Min Fire (MINF) BNDGUH01.C04 0000384217 B.2 9/24/21 11:44 AM Released This condition applies to dryers that use gas or propane.
  • Page 27 7. Set the system again: Pull the sprinkler reset handle down fully. It must latch. 8. Start a test of sprinkler MANUAL operation: Select a dry code and run it manually. CAUTION: The manual water valve must be closed to prevent water flow during this test. Pellerin Milnor Corporation...
  • Page 28 Pull the sprinkler reset handle down fully. It must latch. This step helps to keep water damage to a minimum and allows you to use the manual controls. 3. Did a fire occur? • NO: Put the dryer in operation again. • YES: Continue these steps. Pellerin Milnor Corporation...
  • Page 29 5. Did the basket turn? • NO: Stop. Repairs are necessary. Consult your dealer or the Milnor® factory. • YES: Continue these steps. 6. Carefully remove the goods: Use the manual controls to release the goods.

  • Page 30: Torque Requirements For Fasteners

    Torque Values These tables give the standard dimension, grade, threadlocker, and torque requirements for ® fasteners frequently used on Milnor equipment. Note 1: Data from the Pellerin Milnor ® Corporation “Bolt Torque Specification” (bolt_torque_milnor.xls/2002096). Fasteners Made of Carbon Steel 1.1.
  • Page 31 Table 3: Torque Values for Plated Fasteners with Maximum 5/16-inch Diameters and No Lubricant The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Dimension Pound-Inches Pound-Inches Pound-Inches Pound-Inches 1/4 x 20 1/4 x 28 5/16 x 18 5/16 x 24 PELLERIN MILNOR CORPORATION...
  • Page 32 Specific applications sometime require that a LocTite product is applied to a bolt size outside the ranges shown here. For example, Milnor specifies LocTite 242 for use on certain 1" bolt applications and has confirmed this usage with the LocTite manufacturer. You may see variances such as this in the documentation for specific machine assemblies.
  • Page 33 Table 8: Torque Values if You Apply LocTite 262 The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Dimension Pound-feet Pound-feet Pound-feet Pound-feet 3/4 x 10 3/4 x 16 7/8 x 9 7/8 x 14 PELLERIN MILNOR CORPORATION...
  • Page 34 1.2. Table 11: Torque Values for Stainless Steel Fasteners 5/16-inch and Smaller 18-8 Stainless with 316 Stainless 18-8 Stainless Loctite 767 Pound-Inc Pound-Inc Pound-Inc Dimension 1/4 x 20 1/4 x 28 5/16 x 18 5/16 x 24 PELLERIN MILNOR CORPORATION...
  • Page 35 CAUTION 3 : Malfunction Hazard—Heat, vibration, or mechanical shocks can let the fasteners loosen if you do not apply the threadlocker correctly. Loose fasteners can cause malfunctions of the equipment. • Read the threadlocker manufacturer's instructions and warnings. Obey these instructions. PELLERIN MILNOR CORPORATION...
  • Page 36 No threadlocker here Apply the threadlocker to this area Nut depth —For high-strength threadlocker, apply heat for five minutes. Disassemble with Disassembly 3.3. hand tools while the parts are hot. For low-strength and moderate-strength threadlocker, disassemble with hand tools. PELLERIN MILNOR CORPORATION...
  • Page 37 Torque Requirements for Fasteners Figure 4: Disassembly Apply Heat to a Small Area Legend How to apply heat to a small fastener How to apply heat to a large fastener — End of BIUUUM04 — PELLERIN MILNOR CORPORATION...

  • Page 39: Dryvac Assemblies

    Dryvac Assemblies...
  • Page 40 BMP160027/2016403A Page (1 / 3) House and Door DRYVAC03 Figure 1: Paired DRYVAC03 shown PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 41 BMP160027/2016403A Page (2 / 3) House and Door DRYVAC03 Figure 2: Door Seal on inside A-A:Door Glass Hinge of door PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 42 RING=SIGHGLASS LOAD DOOR 02 09215 DRGLASS 12 3/8DIA SS STAMPED 02 02366A GASKET DOORGLASS = DRYER 01 10410X NPLT:AUTOLINT SYSTEM-ISO 01 10020 NPLT SMALL "MILNOR" LOGO 27A104 SELFGRIPSEAL SOFTSPONGE EA=1 METER 27A103A HINGE ENCLOSURE NO.1032-01-JB 27A009C LATCH-ADJUSTABLE 304 S/S 09R012...
  • Page 43 DRYVAC3 VT MTR MNT BRKT 07 52063 DRYVAC3 MTR MNT RING 15K041 HXCAPSCR 1/4-2OUNC2AX1 GR 5 ZI 15U185 FLATWASHER(USS STD) 1/4" ZNC P 15G178 1/4"-20 HEXFLANGE NUT ZINC 15K060 HXCAPSCR 5/16-18UNCAX3/4 GR5 Z 15G196 HXFLGNUT 5/16-18 ZINC PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...

  • Page 44: Lint Outlet Dampers

    BMP160029/2016403A Page (1 / 3) Lint Outlet Dampers DRYVAC03 Figure 1: Pneumatic cylinders 15,16 34,12 25,26,27 (2 used) 23 24 (4 places) 17,18 29 (Typical) 11,12 Air from pilot valves 25,26,27,28 (4 places) PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 45 Page (2 / 3) Lint Outlet Dampers DRYVAC03 Figure 2: Linkage and detail views 35,36 37,38 (4 corners) (18 places) 37,38 9,10 11,12 9,10 15,16 11,12 View A-A: Yoke to shaft View B-B: Linkage to shaft PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 46 15K095 HXCPSCR 3/8-16UNC2AX1 GR5 ZINC 15G198 HXFLGNUT 3/8-16 ZINC 15K060 HXCAPSCR 5/16-18UNCAX3/4 GR5 Z 15G196 HXFLGNUT 5/16-18 ZINC 54JH1050SS SHFTCOLLAR 1PC SLD .5"SS USED PRIOR TO 9/2016 60E550 FLEX HOSE 20”ID 27A093 HOSECLAMP 9+3/8”-12.25”SS SCR USES 4 PELLERIN MILNOR CORPORATION...

  • Page 47: Lint Blow Down

    BMP160030/2016403A Page (1 / 2) Lint Blow Down DRYVAC03 To pilot valve manifold Single DRYVAC03 Paired DRYVAC03 has a common air inlet to two valve assemblies. Grease fitting PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 48 DRYVAC3 BLOW DOWN TUBE WELDMENT 51E513A 3/4"MHX1/4"FP PARKER#78GH-12-4 5N0ECLSBE2 NPT NIP 1/4XCLS TBE BRASS 125# 96J019F 1/4PRESREG7-123PSI#AR20-N02H-Z 51V010A TEE 1/8"BRSEXTR BLOCTYP#2203P2 53A031XB BODY-EL90MALE.25X25 #269C-4-4B 5SCC0EBE NPT COUP 1/4 BRASS 150#PSI W/HEX 30N102 PRESSGAUGE 1/4BOTCON.0-150PSI 5S0PNFA NPT TEE 3/4" GALMAL 150# PELLERIN MILNOR CORPORATION...

  • Page 49: Pressure Switch & Temperature Sensors

    Pressure Switch & Temperature Sensors DRYVAC03 Figure 1: Pressure Switch differential Bleed pressure switch Detail A. Port for manometer Detail A: Detail B: Open elbow Detail B. 8,9,10,11,12 High pressure side Low pressure side Differential Pressure Switch PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 50 09N19106D GAS PRESS.SW. RANGE .4-4=CE 53A031B BODY-EL90MALE.25X1/8 #269C-42B 53A500 SLEEVE DELRIN 1/4"OD#60PT-4 53A059A NUT 1/4"BR.HOLYOKE AND #61A-4 53A501 TUBE INSERT .163"OD #63PT-4-40 60E004TE 1/4"OD X.170"ID NYL(BLK)TUBING 53A031XB BODY-EL90MALE.25X25 #269C-4-4B 30R0225P THERMOSW.FENWAL CLOSE @ 225F PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...

  • Page 51: Pneumatic Schematic

    Closed Closed Pilot Pilot VEEGU VEEGV Valve Valve When the When the pilot valve is pilot valve is energized, energized, air pressure air pressure retracts extends cylinder and cylinder and closes opens damper. damper. Lint Outlet Dampers PELLERIN MILNOR CORPORATION...
  • Page 52 3/4"BALLVALVE BRZ BONOMI 171N 96P056C37 3/4"NC 110V PARKER #12F24C2248AAFPH05 96J019F 1/4PRESREG7-123PSI#AR20-N02H-Z 30N102 PRESSGAUGE 1/4BOTCON.0-150PSI 96H018 ANGLE NEEDLE VLV 1/4"T X 1/8MP 09N19106 GAS PRESS.SW. RANGE .4-4 STANDARD 09N19106D GAS PRESS.SW. RANGE .4-4=CE 96R301B37 1/8"AIRPILOT 3W NC 120V50/60 27C201 AIRCYL 1-1/16BOREX1-1/2STKE PELLERIN MILNOR CORPORATION...

  • Page 53: Sprinkler System

    BMP160032/2016403A Page (1 / 4) Sprinkler System DRYVAC03 Figure 1: Sprinkler Installed 57,58 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 54 BMP160032/2016403A Page (2 / 4 Sprinkler System DRYVAC03 Figure 2: Sprinkler Assembly 31,32 31,33,34 33,34 28,37, 39,40 36,37 47,48 33,34 52,53 6,33,46 49,32 33,34 42,43,44,45 41,42,43 PELLERIN MILNOR CORPORATION...
  • Page 55 DRYER SPRINKLER SPACER 07 50300 .884 LONG SPRINKLER SPACER 07 50301 .75 LONG SPRINKLER SPACER 60C080 RECESS BUMPER RUBBERLAVELLE #7 15C061 HXSOKSTRIPBLT 1/2X1X3/8-16 15U240 FLATWASHER(USS STD) 3/8" ZNC P 15U255 LOCKWASHER MEDIUM 3/8 ZINCPL 15G205 HXNUT 3/8-16UNC2B ZINC GR2 PELLERIN MILNOR CORPORATION...
  • Page 56 PANMACHSCR SEM 6-32UNC2AX1/4 Z 15K030 HEXCAPSCR 1/4-20UNC2X1/2 GR5 Z 15N130 RDMACSCR 10-24UNC2A X 1/2 SS18 15U150 LOCKWASHER MEDIUM #10 ZINCPL 17N300 3/16" ROD CLIP 4L FMP#85303 5SB1A0PNFO NPTHEXBUSH 1X3/4 GALMAL 150# 60E086 HOSE WATER3/4"DAYCO#7092-75304 5SL0PNFA NPTELB 90DEG 3/4 GALMAL 150# PELLERIN MILNOR CORPORATION...

  • Page 59: Installation Drawings

    Installation Drawings...
  • Page 60 ATTENTION INSTALLERS! FLOOR IS UNEVEN Establish System Zero Line or Z. Find highest point in factory floor where footpads will be located. System Zero Line or Z is 1” above highest point. DRYER FEET MUST TO NEXT MOVE TO FOOTPAD FOOTPAD LOCATIONS BE GROUTED MARK...
  • Page 61 1.1. Air Flow BNDDUI01.C03 0000086789 A.10 A.11 Released All Milnor pass-through dryers move air, called main air, through the goods. The quantity of main air specified in document BNDUUI01 “Utility Requirements for Gas, Steam, and Thermal Oil Dryers” (in standard cubic feet per minute or scfm) must be available at the dryer main air inlet.
  • Page 62 Air and Duct Requirements for Milnor ® Pass-through Dryers 2.1. Is an Inlet Duct Necessary? BNDDUI01.C06 0000086786 A.10 A.11 Released Use an inlet duct to avoid negative air or if hazardous or corrosive fumes are present that could be drawn in to the dryers. Otherwise, consider the facility layout, operational procedures, and cli- matic conditions.
  • Page 63 Back Pressure, page 1 automatically. A system of this type could include pressure-sensing devi- ces, a variable-speed booster fan, and a controller. Today, facility designers generally prefer internal lint screens (a Milnor option) or close-coupled ® lint collection systems installed on each dryer. However, if the facility uses a common, powered lint collection system, you can connect the air exhaust from two or more dryers to this system if you run separate ducts from each dryer.
  • Page 64 Air and Duct Requirements for Milnor ® Pass-through Dryers Figure 1. Round duct elbow fabrication Legend Elbow radius Segmented elbows Cross-section diameter D... Long radius (Rl = 1.5 x Rl. . . Short radius (Rs = D)* Rs. . .
  • Page 65 Air and Duct Requirements for Milnor ® Pass-through Dryers Units of Measure (cont'd.) meters per feet per minute (npm) Air velocity minute inches water (Pa) Pascals Pressure drop column 3.2. Duct Components and Their Pressure Drops BNDDUI01.R03 0000086877 A.10 A.11 Released The table that follows, gives selected round and rectangular duct sizes for each dryer model, in straight lengths and 90 degree elbows.
  • Page 66 Air and Duct Requirements for Milnor ® Pass-through Dryers Duct Sizes and Pressure Drops for Dryer Models (cont'd.) Air Specifications Duct components, sizes, and pressure drops Equivalent** cross-sections Pressure drop - iwc (Pa) Rectangular*** Straight 90 Degree Elbows Round Velocity*...
  • Page 67 Air and Duct Requirements for Milnor ® Pass-through Dryers Figure 3. Example Duct Layout for Model 6464TG1L Dryer Isometric View of Duct Layout Legend Center line. CL. . . Exhaust duct. This example uses 26 inch (660 mm) diameter round duct.
  • Page 68 Air and Duct Requirements for Milnor ® Pass-through Dryers 3.4. Pressure Drop Equations and Examples BNDDUI01.C14 0000087352 A.10 A.11 Released Calculate the pressure drop for each straight length of duct as follows: = PD x L / 100 Where: = Pressure drop for a straight length...

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